MAKING FACTORIES SMARTERm

We Enable

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Industry 4.0

Digital Factories

• Digital SOPs provide for

mapping, simulating and

optimizing real world processes

digitally.

• Ensure minimized cost,

maximized output and enhanced

safety.

• Enable Man-Machine interaction.

Smart Factory

Industrial IoT

• Empower businesses to collect,

store and interpret vast amounts

of data gathered from sensors

and smart devices in real time.

• Seamlessly integrate IT, Data,

machines and other physical

elements.

Data Science

Data Analytics

• Ingesting data and identifying

patterns.

• Considering options, determine

the ideal action to take, and

invoke that action and

execution.

• New levels of scalability,

flexibility and responsiveness.

Vegam : Our Story

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2016

2013

2015

2014

20172018

Chemicals

1 Plant6 Plants

18 Plants

70 Plants

50 Plants

80 Plants

Vegam : Our Products

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IoT Based Smart Platform for Discrete Manufacturing5

Business Drivers @Manufacturing Plants

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Maximize ProductionReduce Costs

Eliminate Defects

& Losses

Maximize Up-Time

On-Time Delivery

Quickly Adapt to

Changing Needs

Compliance to Customer

Audits and Regulations

Solution

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vPromax is an IoT based Smart Platform for Discrete Manufacturing plants. Integrated with vSens Counter, vApp, vConnect and vIoT, the solution offers plug and play capabilities for

any discrete manufacturing line. Enables real-time OEE, process visibility, line status, alerts, etc.

Why vPromax?

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Easy Deployment• Zero down-time needed• Ready for use in less than one hour

Operator Friendly• Easy to use. 10 mins training

Try and Buy • No cost to try

Low Cost of Ownership• Easy maintenance

100% ROI and more• ROI within 6 months

Multi-Environment Support• Works with Manual, Semi automatic,

automatic lines

Addresses all KPI’s• Reduce losses and improve productivity

No Additional Infrastructure• No cabling, additional power or networking

required

No Capex• SaaS deployment

Benefits

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Real time dashboards

Paper less data logging

Shop floor visibility

Quality Improvements

Faster decision making

Productivity Improvements

Usage

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• vSens Counter – Wireless IOT

Switch with two Buttons. Used as

Production counters (Good/

Reject)

• Mobile App on any standard

android phone. Used as

production counters (Good/

Reject). Additionally supports

down-time codes and reject codes

• PLC Tags / Other field sensors

Input Options

• Workstations list

• Production Lines

• Calendars

- Shifts

- Planned downtimes

• Downtimes List

• Planned Production Quantity

• Rejection List

Configuration

- Machine Start and Stop

- Process Parameter

- Stop/Pause/Failure times

- Failure/Delay Reasons

- QC OK parts count

- QC Reject parts count

- Rejection reason

Data Collection

ROI

Without vProMax• Plant works for 6 days a week with 8 hour shifts and 3 shifts/day

• Manual counting of Pass / Reject parts by operator

• Counting and reporting operator can count production of 3 lines

• Cost of counting and reporting

• 3 Lines * 3 Shifts = ₹ 75,000

• ₹ 25,000 Per Line / Month

• Cost of late reporting of production issues

• Excess inventory (E-₹₹₹)

• Missed customer deadlines. Sad customer service (C-₹₹₹)

• Wasted hours and wasted materials (RM-₹₹₹)

Total Cost / Loss per Line: ₹ 25,000 + (E-₹₹₹)+(C-₹₹₹) + (RM-₹₹₹)

With vProMax• vProMax Per Line ₹ 20,000 / month (3 shifts)

• No cost of counting and reporting

• Cost of late reporting of production issues

• Excess inventory = ₹

• Missed customer deadlines = ₹

• Wasted hours and wasted materials = ₹

Total Cost / Loss per line

₹ 20,000 + + +

Note: One time setup / deployment: ₹ 30000/-

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ROI can be achieved in span of 6 months

Features

Provides planner to plan for various assembly lines and schedule the same with planned quantity

Planning & Scheduling

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System allows to count total FG produced, record rejections and capture downtimes with reason

Mobile Application

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1. Assembly Process : Assembly operators can use for counting accepted or rejected products and rejection reasons can also be provided.

2. Downtime reporting: Operator can report downtime for the resource. ‘Schedule Downtime’ enables user to report downtime for the selected time period. ‘Display Downtime’ displays all the reported downtime for that selected time period.

Dashboard

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Live resource status display at assembly line shop floor

Dashboard

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Real time resource utilization display for production in-charge with historical data

Dashboard

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Monitor real time process parameters, configure and generate condition alerts via SMS/E-mail

Reports

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System has privilege to show FG Count, OEE Percentage Report, and Rejected Count Report and downtime reports.

FG Count

Rejected Count Report

OEE Percentage Report

Downtime Report

'Whether you refer to it as Industry 4.0, The Industrial Internet,

Smart Factory or business as usual, it is impossible to avoid it.'

Nathan Robinson, CEO of The Leadership Network

Reference

Contact

Mahesh Chandra A

+91 91089 22178

+91 97311 99210

mahesh@vegam.co

business@vegam.co

Henkel to open ‘Smart Factory’ near Pune - https://goo.gl/9gp3BA

Connected Plant Game Changers - https://goo.gl/Wq7ruY

Tackling the challenges associated with Industry 4.0 - https://goo.gl/Nvb97r19