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Wastewater treatment plants as Resource recovery factories - How relevant is the bioenergy pathway? Dr.-Ing. Hans Friedmann www.dr-friedmann.de [email protected]

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Page 1: Wastewater treatment plants as Resource recovery factories ...powerstep.eu/system/files/generated/files/resource/ifat-pres-5-day1-wastewater... · Wastewater treatment plants as Resource

Wastewater treatment plants as

Resource recovery factories -

How relevant is the bioenergy

pathway?

Dr.-Ing. Hans Friedmann www.dr-friedmann.de

[email protected]

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2 www.dr-friedmann.de

Dr.-Ing. Hans Friedmann

Over 30 years of biogas experience in research, planning,

consulting, plant construction and plant operation

Owner and Manager of the engineering company „Dr.-Ing

Friedmann – German Biogas Excellence“

Founder member of the German association „Biogasunion e.V.“

and chairman (2000 to 2005)

Member of Presidium and Vice President of the German biogas

association (2005 - 2013)

Member of the guideline committees 4630 and 4631

(Biogas technique) of the Association of German Engineers (VDI)

Founder and CEO of Agraferm Technologies AG (2004 – 2010)

Founder, majority shareholder and managing director of

BKW Biokraftwerke Fürstenwalde GmbH (since 2001)

Operator of 14 biogas plants with 180 kW

up to 5 MW (with BKW GmbH)

Patents to high viscosity mixer, micro nutrients, stillage digestion

process, modular dry fermentation process and more

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3 www.dr-friedmann.de

Specific experiences

Dissertation „The microbiological methane formation under increased

pressure (mathematic modeling of the biogas process and experimental

verification of the mathematic model)“

Process optimization by use of micro-nutrients in biogas plants

since 1989, patent for use of micro-nutrients, development of

micronutrients

Development of the first high-load plants for the mono-fermentation of

silage (biogas plant free of slurry)

Practical experience with the high-load fermentation of industrial stillage

(e.g. vinasse and stillage of the bioethanol production)

Over ten years of practical experience with the fermentation of

municipal, commercial and industrial wastes

Many years experience with waste from sugar- and palm oil industry

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4 www.dr-friedmann.de

Biogas Plant

Fermenter Storage tank

for fertilizer CHP-Container

Container for technical

installations, pumps and

Separator

Gas storage Solids input system

Separator

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5 www.dr-friedmann.de

Substrates and their biogas yield

0 100 200 300 400 500 600

m3 Gas / t Substrate

Animal excreta

Renewable primary products

Renewable primary products

Co-substrate

Co-substrate

Renewable primary products

Co-substrate

Co-substrate

Liquid manure / cows

Liquid manure / pigs

Liquid manue / hens

Whey

Fodder beet

Turnips

Stillage

Sugar beet leaf silage

Grass 1. cut

Green waste

Biowaste

Spent grains ensiled

Maize silage

Grass silage

Maize silage / riped

Scraps of food

Flotation fat

Rape press cake

Waste grease

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6 www.dr-friedmann.de

Different types of use of biomethane

Power

Heat

Feed-in

CHP

Point of feed-in

Gas treatment equipment

CHP

Fuel

Fuel cell

Natural gas substitute

Biogas

Biomethane

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7 www.dr-friedmann.de 7

• Already in the year

2020, 1050 plants

started-up till the year

2000 will fall out of the

EEG funding

• For all further around

8000 German biogas

plants the funding period

ends in each case 20

years after the start-up

The end of the EEG tariff opens enormous processing capacity for

organic material

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8 www.dr-friedmann.de

Thesis: Organic material, which is separated from wastewater, can be used to

produce biogas in the existing biogas plants.

Sufficient capacities for the processing that organic material exists.

Regional nutrient cycles, especially N and P, can be closed by

agricultural use of the digestion products.

CO2 emissions can be reduced in the wastewater treatment plant as

well as through the use of fertilizers and biogas.

The combination allows decarbonization of the atmosphere.

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9 www.dr-friedmann.de

Requirements:

We need to change people's thinking and adjust the legal

framework for using this organic material in biogas plants.

and

We have to evaluate how harmful some of the substances in the

wastewater really are in comparison to climate change?

From the technical point of view i can see no problem !

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10 www.dr-friedmann.de

Reference: biogas plant Fürstenwalde

Our services: conception and planning of the plant (1997), construction supervision (1997), technical optimisation (1998 to 2000), operation by BKW (1998 to 2007)

Plant for waste processing using wet treatment technique

Fermentation of municipal biowaste, food waste, slaughterhouse waste, slurry and supermarket waste

1,34 MW electrical power

Processing of about 40,000 tons of waste per year

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11 www.dr-friedmann.de

Reference: biogas plant Malchin

Mono-fermentation of corn silage and whole plant silage (without slurry)

5,0 MW el. power, steam and heating network

2 x 2200 cbm fermenter volume

Loading rate up to 18 kg/cbm/d

Plant in industrial area

Our services: conception and planning of the plant (2005), takeover of the operation by BKW (2010 to 2015)

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12 www.dr-friedmann.de

Reference: biogas plant Ketzin

Gas treatment of 180 cbm bio-methane per hour and 265 kW- dual fuel engine

Current performance 240 cbm

Fermentation of corn silage and grass silage as well as grain

Over 10 kg loading rate

Our services: planning and construction of the plant, operation by BKW 2008 to 2015

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Thank you for your

attention.

www.dr-friedmann.de