malaysian aerospace industry · the etp has targets to be achieved by 2020, while the aerospace...
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MALAYSIAN AEROSPACE INDUSTRY Naguib Mohd Nor
President – Malaysian Aerospace Industry Association
CTO – MARA AeroTech
CEO – Strand Aerospace Malaysia Sdn Bhd
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Aerospace a Major Industry 4.0 Driver For Malaysia
Industry 4.0 facilitates the vision and execution of a "Smart Factory". Within the modular structured Smart Factories of Industry 4.0, cyber-physical systems monitor physical processes, create a virtual copy of the physical world and make decentralized decisions. Over the Internet of Things, cyber-physical systems communicate and cooperate with each other and with humans in real time, and via the Internet of Services, both internal and cross-organizational services are offered and utilized by participants of the value chain
Modular Tooling for Adaptable Factory
Production
3D Metal Printing Advanced Manufacturing Robotics
Interconnection of Products, Value Chains and Business Models
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ICF’s 2015 data shows that the Aerospace Manufacturing and MRO industries are both showing strong
positive trends despite the global economic challenges. The latest information shows some effects of
the challenges faced which has reduced ICF’s RPK growth predictions by 1% from previous.
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Aerospace Industry & Cluster Outlook Summary
AEROSPACE INDUSTRY & CLUSTER OUTLOOK:
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Selangor Aerospace Council Chaired by MB Selangor. Purpose to drive state level aerospace industry development.
Malaysian Aerospace Council Chaired by Minister MITI. Purpose to drive national level aerospace industry development. Established National Aerospace Coordinating Office (NAICO) and Malaysia Aerospace Industry Association (MAIA) to drive industry growth.
MAC, SAC, NAICO and MAIA
Major challenges highlighted has been
Industry penetration, Technology
competitiveness and Human Capital
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MAC, SAC, NAICO and MAIA
• Represent joint interest of industry players
• Represent industry to the Government
• Business development opportunities
• International voice of Malaysian aerospace industry
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Pro-tem Committee Members 2016-2017
CTRM – Shamsuddin Mohd Yusof SMEA – David Davies Senior – Kavan Jeet Singh ACM – Daniel Park MBD – Kenny Chang UMW – Megat Shahrul Azmir Safran – Bernard Garcia
President – Naguib Mohd Nor, Strand Aerospace Malaysia Dep. President – Francis Hiew, Spirit Aerosystems Malaysia
Honorary Secretary – Datin Shelina Razaly Wahi, Abdullah Chan & Co
RUAG – David A Jones AAT – Mohd Roslan Ismail GE Aviation – Suresh Shunmugam
Abdullah Chan & Co – Dato Muthanna Abdullah AMIC – Razman Shah Rajab ATSB – Dato’ Dr Ahmad Sabirin Arshad M-AeroTech – Zulfikri Osman
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MAIA and the Government Agencies
MAIA NAICO
Industry Requirements Roadmap; Feedback & Recommendations
Manufacturing Engineering
Services MRO
Human Capital Space Systems
Integration
Technical Sub-committees to the Board
Industry Data Collation
RMK11, ETP Policy, Blueprint, Human Capital Roadmap
Industrialization, Catalytic functions
Coordinate industry development at Ministry
level
Responsible for aerospace industry
development
Promotion of Malaysia aerospace; business
matching
Investments and incentives
ETP KPI Monitoring
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KPI Target 2015 Actual %
Achieved
EPP5: Engineering
Services RM 78m RM 60m 77%
EPP7: Making
Malaysia the Hub
for the OEMs RM 551m RM 615m 112%
“ The much-coveted aerospace
technology could catapult Malaysia into
the big league of high-tech hubs.
Malaysia's strategic location, with its
modern infrastructure make the country
an enabler in Asia's aerospace sector. ”
Datuk Azman Mahmud
CEO, MIDA
25 Jan 2016, Bernama 12
Recent Developments in Malaysia Aerospace Industry
THE AEROSPACE RACE
Airbus Customer
Services
Malaysia Sdn.
Bhd started
operations.
Jet engine fan
casing
manufacturing
contract
awarded by
Rolls Royce to
UMW.
French
Aerospace
Industry
Association
(GIFAS) opening
a regional office
in Kuala Lumpur.
Tooling Supply
Chain handover
project between
a major OEM
and a local
tooling
manufacturer.
Launch of the
Malaysia
Aerospace
Industry
Association
(MAIA)
ROLLS ROYCE /
UMW AIRBUS GIFAS AIRBUS / SDMK MAIA
Aeropolis: Runway
to Success 2020
Development
MAHB
AEROPOLIS
Feb
2014
Aug
2015
Nov
2015 Feb
2016
Mar
2016
In
progress
Expansion of Spirit
Aerosystems Malaysia
and CTRM.
SPIRIT/CTRM
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EPP5
ENGINEERING
SERVICES
EPP1
MRO
EPP7
HUB FOR
OEMs
EPP8
SME
DEVELOPMENT
ECONOMIC TRANFORMATION PROGRAMME
AEROSPACE
BLUEPRINT
ETP and Aerospace Blueprint have the programs and initiatives that will
drive the industries development
Aerospace Industry as a key driver for RMK11 objectives:
1. Malaysia’s transformation into a high-income nation
2. Re-engineering economic growth for competitiveness
3. Harnessing talent
4. Environment and Resource Management
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PEMANDU ETP 2020 Target
EPP1 EPP5
Additional Revenue by 2020
RM 17.4 B RM 4.6 B
Additional Jobs by 2020
21,000 11,500
EPP7
RM 19.6 B
3,368
The ETP has targets to be achieved by 2020, while the Aerospace Blueprint
provides a strategic gateway to position Malaysia as the region’s leading
aerospace hub by 2030. The goals were developed to take advantage of
favorable global market trends.
Asia Aerospace City anchors
many of the above EPP
targets.
Initiatives: ETP, Blueprint & RMK11 MALAYSIA’S WISHLIST
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The Aerospace Blueprint 2030 MALAYSIA’S WISHLIST
5 ultimatums to make Malaysia
competitive:
1) Involvement and
development of local
players in major strategic
projects
1) Industry transformation:
tech users into tech
suppliers through R&T
2) Participation in
international aircraft
development programmes
3) Reduction in foreign
dependency on military
aircraft upgrades
4) Creation of industry focus
areas to have a regional
advantage
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Under the Business Services NKEA, the corresponding Entry Point Projects (EPPs) have been allocated to steer the industry towards achieving the ETP goals as shown in the following table
The ETP MALAYSIA’S WISHLIST
EPP 1 MRO
ADDITIONAL GNI IN 2020 USD 4.2 BN
ADDITIONAL JOBS IN 2020
21,000 JOBS
EPP 5 ENGINEERING SERVICES
ADDITIONAL GNI IN 2020 USD 1.1 BN
ADDITIONAL JOBS IN 2020 11,500 JOBS
EPP 7 OEM HUB
ADDITIONAL GNI IN 2020 USD 0.3 BN
ADDITIONAL JOBS IN 2020 3,600 JOBS
EPP 8 DEVELOPING SMEs IN THE
GLOBAL AEROSPACE MANFACTURING INDUSTRY
ADDITIONAL GNI IN 2020 USD 0.13 B
ADDITIONAL JOBS IN 2020 4,108 JOBS
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FUNNEL
FACILITATE
GROW
ECOSYSTEM
EPP5 – Grow Pure Play Engineering to
provide high end engineering
capabilities for Manufacturing and MRO
EPP8 – Create Malaysian Tier 2
downwards supply chain through
growing local champions and
partnerships with global SME’s
EPP7 – Attract OEM/Tier 1’s to make
Malaysia their SEA Hub
EPP1 – Attract major MRO players to
make Malaysia their SEA Hub
The ETP MALAYSIA’S WISHLIST
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5 key aero hubs
Global Marketing of Mexican Aero Industry
Govt Subsidies Focused On OEM Business Enablement
State Subsidies Focused On OEM Business Enablement
Tailored
• Free Land
• Training/
Wage grants/
Subs
• Capital grants
• R&D grants
OEM’s as industry growth drivers
Govt funded R&D and Facilities
Industry tailored Human Capital programs
17 - 23% Growth Year on Year +350 Aerospace Companies
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Replicating Mexico Double Digit Growth MALAYSIA’S WISHLIST
Overview & Benchmarking of Malaysia, Mexico and Morocco
North American/Canadian
Market
European Market
Asian Market
Commonalities:
• Similar manufacturing
capabilities and backgrounds
• Traditionally Automotive
and Oil & Gas
• Build to Print going
towards Design and Build
• Targeting between 1 to 2% of
global market share each
• Developing Future R&D
Capabilities
• Upgrading Human Capital from
Build to Print to Design and Build
• +300 aero manufacturers
• Strong OEM presence
• +100 aero manufacturers
• Strong OEM presence
• +20 aero manufacturers
• Emerging OEM presence MAIA Synergies:
• Serving distinct OEM focus
regions
• Cross market access and Joint
Ventures
• Collaborate on OEM facilitation
strategies
• Collaborate on Human Capital
Development
• Collaborate on Research &
Development
• Collaborate on Cluster
Development
Mexico, Malaysia and Morocco are the focus of OEM’s in their internationalization strategies. All are targeting exponential
growth in the next few years to grab current growth requirements of OEM’s.
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UMW Group | MARA Aerotech |
MALAYSIA’S
COMPETITIVENESS
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18768
9625
5273 4925
0
2000
4000
6000
8000
10000
12000
14000
16000
18000
20000
France Singapore Mexico Malaysia
Mo
nth
ly S
alar
y (R
M)
Country
Average Aerospace Technology Manufacturing Monthly Salary Comparison
• Malaysia is 7% cheaper than Mexico on average
• Aerospace Technology Manufacturing includes Salaries from Engineers, and
Technicians.
Source: Payscale Inc, Seattle, Washington, U.S.A
Currency Conversions Used
(1/2/2016)
Currency
Value of single
currency unit
(RM)
Euro (EUR) 4.51
Singapore
Dollar (SGD) 2.92
Mexican Peso
(MXN) 0.23
25
Comparison of Aerospace Manufacturing Wages between Selected Countries
MALAYSIA’S READINESS
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TIER 1s
TIER 2s
TIER 3s
TIER 4s
TIER 5s
OEMs HELICOPTERS
HELICOPTERS
Operators
MRO,
Servicing
Education,
Training,
Simulation
Logistic
Test and
Evaluation
Engineering
And Design
MULTI
-TIER
26
Aerospace Supply Chain in Malaysia
MALAYSIA’S READINESS