mango pulp industry v chandana dipthi
TRANSCRIPT
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PROJECT FEASIBILITY REPORT ONMANGO PULP INDUSTRY
V.CHANDANA DEEPTHIMT14INDO25
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INTRODUCTION
• Mango Pulp is the concentrated mango juice obtained on processing of various varieties of mangoes.
• processed mango pulp has enhanced shelf life of about 2 years without using any cold storage.
• The mango pulp can further be used to produce downstream products.
• mango consumption by the food processing industry revolves around the availability of user friendly intermediate products like mango pulp/puree/concentrate.
• India is the biggest exporter of mango pulp/puree, followed by Mexico and Colombia.
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RAW MATERIAL STUDY
• Raw material required aremangochemical agentspacking material
• Mango (Mangifera indica) is regarded as the king of fruits in tropical areas of the world
• Mangoes account for approximately half of all tropical fruits produced worldwide
• India is the largest mango producer, accounting for about half of the global mango production.
• It is the natural fruit of our country
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World Appl. Sci. J., 21 (7): 1000-1007, 2013
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DEMAND STUDY
It is used as a main ingredient inmango juicemango jammango jellymango squashmango ice creammango yoghurtmango nectar
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• Mangoes are rapidly becoming a mainstream fruit.
• Food processing industry is a sunrise industry of Indian economy
• The national government policy on food processing aims at increasing food processing level to a tune of 25% by the year 2025
• As evidence, the world export of mangoes more than doubled between 1996 and 2005, going from 397,000 MT to 826,000 MT.
• The International Trade Commission estimates the increase in demand of almost 40% since 2008 .For mango pulp producers, this trend in mango pulp consumption is encouraging.
• More evidence of mango fruit’s increasing popularity is seen in the United States
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Source: PARNAV International from PAMCO
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TECHNICAL STUDY MANUFACTURING PROCESS
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2 Ton per hour2* 8*2 * 300 = 9600 tons/annum
13-18 Brix
PRODUCTION CAPACITY
QUALITY
PACKING
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LOCATION STUDY
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IMPLEMENTATION SCHEDULE
S.NO ACTIVITY ESTIMATED TIME
1. Registration, permissions and license 0-1.5 month
2. Preparation of production schedule and schemes 1.5-2 month
3. Sanction of loan 2-6 month
4. Construction work 6-8 month
5. Placement of order for plant and machinery 7-8 month
6. Erection and commissioning of machinery 8-9 month
7. Trial run 10 days
8. Commercial run 10 month onwards
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FINANCIAL ASPECTS
S.NO DESCRIPTION AMOUNT (Rs)
1. Land (0.5 acre) 8,00,000
2. Construction cost (Rs 100/sq.foot) 22,50,000
TOTAL 30,50,000
A) FIXED ASSETS
i) Land and Building
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ii) Plant and Machinery
S.NO DESCRIPTION QUANTITY AMOUNT (Rs)
1. Fruit and vegetable washer 1 6,84,000
2. Inspection conveyor 1 6,00,000
3. Bucket elevator 1 1,74,000
4. Mango destoner 1 4,11,000
5. Rectangular tank 500 lt 2 78,000
6. Screw pump 2 1,80,000
7. Mango pulp pre heater 1 2,49,000
8. Pulping unit twin type 1 3,75,000
9. Mixing tank 1500 lt 2 3,48,000
10. Deareation system 1 5,70,000
11. Pasteurisation 1 9,24,000
12. Empty can washer 1 1,74,000
13. Rotary can filler 1 4,72,500
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S.N) DESCRIPTION QUANTITY AMOUNT (Rs)
14. Discharge conveyor 1 87,000
15. Seamer 1 3,00,000
16. Vertical retort 4 3,99,000
17. Can reforming section 1 3,48,600
18. Steam jacketed kettle 250 lt 1 69,000
19. Product piping and fitting 1 3,42,000
20. MS structure 1 2,55,000
21. Waste handling structure 1 4,45,200
TOTAL 74,84,800
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iii) Other fixed assetsS.NO DESCRIPTION AMOUNT (Rs)
1. Furniture cost 50,000
2. Generator cost 3,00,000
3. Pre operative and preliminary cost 1,00,000
TOTAL 4,50,000
Total fixed costS.No DESCRIPTION AMOUNT (Rs)
1. Land and building cost 30,50,000
2. Plant and machinery cost 74,84,800
3. Other fixed assets 4,50,000
TOTAL 1,09,84,800
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B) WORKING CAPITAL
S.No DESCRIPTION No SALARY AMOUNT(Rs)
1. Factory manger 1 10,000 10,000
2. Engineer 2 8,000 16,000
3. Accountant 1 7,000 7,000
4. Clerk 1 5,000 5,000
5. Security 2 5,000 10,000
6. Sweeper 1 1,000 1,000
7. Skilled worker 6 5,000 30,000
8. Unskilled worker 8 4,000 32,000
TOTAL 1,11,000
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ii) Other utilitiesS.No DESCRIPTION AMOUNT
1. Electricity 1,00,000
2. Fuel and others 10,000
TOTAL 1,11,000
S.No DESCRIPTION AMOUNT
1. Postage and stationary 500
2. Telephone and fax 2,500
3. Maintenance and repair 25,000
4. Insurance charges 10,000
TOTAL 38,000
iv) Other contingencies
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Working capital per month
Total Capital Investment
S.No DESCRIPTION AMOUNT
1. Salaries 1,11,000
2. Other utilities 1,11,000
3. Contingencies 38,000
TOTAL 2,60,000
S.NO DESCRIPTION AMOUNT
1. Fixed cost 1,09,84,800
2. Working capital for 3 months 7,80,000
TOTAL 1,17,64,800
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SOURCE OF FINANCE
• Bank Name – State Bank Of India
• Principal amount – Rs. 1,17,64,800
• Rate of interest – 14 % p.a.
• Loan tenure – 5 years
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FINANCIAL ANALYSIS
A) Cost of production per annum
S.NO DESCRIPTION AMOUNT
1. Working capital (1 year) 31,20,000
2. Depreciation on machinery @10% 7,48,480
3. Depreciation on building @5% 1,12,500
4. Depreciation on furniture @5% 2,500
5. Interest @ 14% 16,47,072
TOTAL 2,04,54,222
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9600 tons @ Rs 2600 per ton
= Rs 2,68,80,000
= 2,68,80,000-2,04,54,222-26,88,000= Rs 37,37,778
= ( Annual Profit / Sales Turnover ) * 100= ( Rs. 37,37,778 / Rs. 2,68,80,000 ) * 100 = 13.91 %
Annual turn over
Annual profit
Net profit ratio
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= ( Annual Profit / Total Capital Investment ) * 100= ( Rs. 37,37,778 / Rs. 1,17,64,800 ) * 100 = 31.77 %
= ( original investment / annual income ) = ( Rs. 1,09,84,800 / Rs. 37,37,778 ) = 2.93= 3 years
Rate of return on investment
Pay back period
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• Unit Sales Cost = Rs 2600 / ton• Unit Variable Cost = Cost Of Production/ No. of tons = 2,04,54,222/ 9600 = Rs 2130 / ton• Total Fixed Cost = Rs. 1,09,84,800• Unit Contribution = Unit Sales Cost - Unit Variable Cost = 2600 – 2130 = Rs 470• Break Even Sales = Total Fixed Cost/ Unit Contribution = 1,09,84,800 / 470
= 23,371.91 tons• No. of years = 23,371.91/ 9600
= 2.4
Break Even Analysis
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