manufacture and processing manufacture and processing

ICC ICCInnovative Composite Center Innovative Composite Center

2021/3

Manufacture and ProcessingManufacture and ProcessingDouble Belt Press Line

Heating area・Length

2000mm・Temperature

～380℃・linear pressure

～30KN/m

Cooling area・Length

750mm・Cooliant temperature

35～50℃・Pressure

～5MPa

Reserve area・Length

1000mm ・Belt velocity

0.1～5m/min

IPCO

Resin Transfer Molding Unit(HP-RTM)

・Maximum force6000kN（600tf）

・Minimum force60kN（6tf）

・Maximum stroke1500㎜

Krauss MaffeiSFT-MX

・Maximum upper mold weight10t

・Maximum lower mold weight20t

・Table sizeW3000×D2000㎜

Mechanical Servo Press

Komatsu Industries Corp.H2F300


・Stroke350mm

・Die height600mm

・Slide adjustment200mm

・Load capacity2000ｋｇ

・BolsterW2400×D1200×H200mm

Autoclave

ASHIDA MFG.CO.,LTD.

・Inner volumeφ1000×L1500mm

・Maximum temperature～400℃

・Maximum pressure2.0MPa

・Air or nitrogen

KR 240 R3330

・Maximum reach3326㎜

・Maximum payload240kgf

・Pose repeatability±0.08㎜

Cooperating Industrial Robots

KUKA

Thermoplastic Composite Molding Cell

200t Hydraulic PressSanki Seiko Co., Ltd.

・Maximum upper mold weight

3.0t・Maximum lower mold weight

1.5t・Table size

W1200×D1000㎜

CFR-1210-200FG


・Maximum stroke800mm

・Ascending speed270mm/min

・Descending speed500㎜/min

Material Handling RobotKuka

KR60HA・Maximum reach2033mm

・Maximumpayload 60kgf

・Pose repeatability±0.05mm


Manufacture and Processing Manufacture and Processing

SHINTO Metal Industries CorporationNSF-37HHC・Inner diameter

150mm・Pressure

～20.6MPa・Temperature

～400℃・Clamping force

～370KN・Stroke

200mm・Size of mold350mm×300mm

Hot press machine

Extrusion Machine

Technovel Co.KZW20TW-45MG-NH（-600）-HKU

・Diameter of screwφ20mm・Rotational speed

max 600rpm

・Material of screwSKD11

・Number of port5

・Temperature control11 points

・Temperature～400℃

Far-infrared ray heating Systema

NGK INSULATORS, LTD.・PowerTop 28KW, Bottom

28KW・Temperature

～320℃

MATSUI MFG. CO., LTD.Heat and Cool system・Heating medium

for higher temperature

120～320℃・ Heating medium

for lower temperature40～200℃

Mold HeaterHeater

Asano laboratories Co., Ltd.M140116・Working area

375㎜×375㎜

・Heater power19.2Kw

・Number of heater4×4

・Temperature～600℃

Metric Oven

・Heater36kw×3

・InteriorSUS304 Steel plate

Asahi Kagaku Co., Ltd.MT-3045/3・Temperature range

23～250℃・Inside dimensionsW3000×D4500×H2000mm

Vacuum Chamber Press

Meiki Co., Ltd.MHPC-VF-450・Maximum force

784kN（78.4tf）・Stroke

450㎜

・Heating platendimensions

450×450×55㎜

・Ascending speed400mm/min

・Descending speed800㎜/min

CF Chip Tape Lay-up Machine

Shibuya Corporation

・Lay-up range

400㎜×300㎜

・Laser

Air cooling fiber laser

300W

・Available tape width

6、12、24㎜

・Control axes

4 axes (X,Y,Z,θ)

Toyo Seiki Seisaku-sho, Ltd.PM-1

・Temperature range

20～400℃

・Extrusion speed

8～80㎜/min

・Sample capacity

40㏄

Desktop Manual Injection Molder


Manufacture and Processing Cutting and Welding

Laser Cutting Machine

Shibuya CorporationSPF4320・Laser power 1kW・Working area

2030x1030mm・Speed

～50m/min・Number of controlled axis: 3

Ultrasonic welding machine

N-futreW3040-20・Clamp capacity

1000N・Power

1200W・Oscillating frequency

20KHz

SEDECO, INC.SONOPET DΣ2210SL/DΣ80SL・Clamp capacity

500～3400N・Power

2000W・Oscillatingfrequency

19.15KHz

Ultrasonic welding machine

Seidensha Electronics Co., Ltd.UHT-5000

・Output

5000W

・Generation frequency

30KHz

・Cooling method

Water cooling

Electromagnetic induction welderUltrasonic welder

Adwelds Corporation

・Pressure force10～1000[N]

・Output3000W（Rating）

1500Ｗ(Continuous）・Frequency

19.15KHz・Effective stroke（Y-axis）

150㎜（Heater not in use）

100㎜(Heater in use）

・Horn movement speedMax: 200㎜/s

High speed Auto cutting system

・OptionUItrasonic Vibration

Mechanism

・Cut material width1200mm

Takatori CorporationTAC-C Series

Laminating machine

・Lay-up range1000mm×3000mm

・Lamination speed40m/min

・Supply material roll diametermaximum φ17inch

Tsudakoma Corporation

Continuous pultrusion molding machine

KOBE STEEL, Ltd.

· High speed pultrusion molding of resin / continuous fiber strands

· It is a device that impregnates roving thread with melted resin (pellet) using an extruder and continuously pulling


Oven Test and Inspection

SHIMADZU CORPORATIONAG-5kN Xplus・Load capacity

5kN・Stroke

420mm

TA instrumentsQ800・Load capacity

0.0001～18N・Frequency

0.01～200Hz・Temperature

-150～600℃

Universal testing machine

DMA


100kN・Stroke

600mm

Thermostatic chamberTCE-N300・Temperature

-70～200℃


300kN・Stroke

1100mm



Charpy impact machine Hydraulic fatigue testing machine

InstronCEAST 9050/DAS 64S

・Hammer energy：

0.5～10J ・Swing-down angle：150deg・Load capacity：2KN

SHIMADZU CORPORATION

・Load capacitydinamic：±200kNstatic：±200kN

・Stroke in fatigue test：±50㎜

・Distance between columns：

560㎜

・Stroke：

170～1110㎜

Oven

AS ONEHTO-450S・Temperature

50～650℃・Capacity

91ℓ・Size of insideW450×D450×H450mm

Thermo-hygrostat chamber Vacuum drying oven

ESPECLHU-113・Temperature

-20～＋85℃・Capacity

91ℓ・Size of inside

W500×H600×D390mm

Yamato Scientific Co. Ltd.DP610・Temperature



Temperature Chamber

Thermo-hygrostat chamber with blower

Yamato Scientific Co. Ltd.DKG610・Temperature



Electric muffle furnace

Yamato Scientific Co. Ltd.FO200・Temperature



ESPEC CORP.PHH-102

・Temperature range

Ambient temp～300℃

・Capacity91ℓ

・Inside dimensions

W450×H450×D450mm


Test and InspectionTest and Inspection

Optical microscope

ZEISSXradia XRM-410 Versa・Resolution

0.9μm・Maximum size of sample

φ300mm・Weight limit of sample

15kg

3D X-ray microscopy

Tohei-sangyo Co. Ltd.HM410・Air or Nitrogen・Temperature

～400℃

SEM

Invert microscope

KEYENCEVHX-2000・Lens

x20～x200x250～x250

Microdroplet test machine

KEYENCEVE-9800・Magnification

x15～x100000・Reflected electron detector・Low-vacuum system260Pa

ZEISSAxiover.A1 Mat/ICc5・Eyepiece

x10, φ30mm・Objective

x2.5, x5, x10,x20, x50

・211 Megapixel1/1.8 CCD

image sensor

・Load capacity500gf

・Optical scope/CCD sensor

INSTRON Hydraulic type fatigue testing machine

INSTRON

8804

・Load capacity500kN

・Stroke

±75mm

・Table size3000×870mm

Zwick Roell

Alround Line Floor Z250SE

・Load capacity

250kN

・Thermostatic chamberTemperature （-80～250℃）

Zwick Universal testing machine

ICCInnovative Composite Center

Test and InspectionHeat distortion tester （HDT）

IMOTO MACHINERY CO., LTD.IMC-15E0-A・Minimum distortion：0.01㎜

・Temperature：～400℃・Bending stress

A：1.8MPaB：0.45MPaC：：8MPa

TOSHIBAMatrixeye NX

・Element number：64ch・Frequency：5MHz

3D Ultrasonic inspection

Laser ScanArm

FAROEdge 2.7m・Number of controlled axis:

7・Repeat accuracy: 0.029mm・Contact/Contactless

Microhardness tester

ELIONIX INC. ENT-1100b/a・Load capacity

0.098mN～980mN・Resolurion capability

40nN・Depth

0～20μm・Berkovich indenter

115 deg・Magnification

x420

Desktop Ultrasonic Detector & Imaging System (D-View)

KJTD Co., Ltd.SDSⅢ-2300

・Scanning mode ：Plane scanning (X-Y mode)・Scanning range：X,Y 300mm (automatic scanning)、Z 100mm (hand-operated Z)・Probe：3.5MHz、5MHz, 10MHz, 25MHz, 50MHz・Data Collection Points：Max 40,000,000 points (per one scanning)

Contact Angle Meter

NiCK CorporationLSE-B100

・CMOS cameraDegital output (60fps)640×480 pixel・Sample Stage Size100mm×100mm・Stage StrokeX-axis 70mm、Z-axis 20mm・Available Solid Sample Size100mm×100mm×t15mm・Measuring Range：0～180°


Machining Machining

Lathe Milling machine

Drilling machineSurface plate

OKK Corp,co ltd.・Rotational speed

60～1800rpm

Enshu-kogyo Corporation.ESD-460・Maximum diameter of tool

Φ23mm・Low speed mode

55-8756 rpm・High speed mode

110-17506 rpmOHNISHI Mfg.

・2000×3000mm cast iron

Takisawa Machine Tool Co., Ltd.TSL-550・Rotational speed

83～1800rpm

・Working area1310×300mm

・Weight limit500kg

Band saw

LUXOLUXO L-300・Rotational speed

15～105rpm

Maruto Instrument Co., Ltd.MC-453・Rotational speed2940rpm

・Speed30mm/min

・Stroke450mm

Diamond cutter

Maruto Instrument Co., Ltd.MC-180・Rotational speed

50～500rpm

Polishing machine

Abrasive waterjet cutting system

FlowMach3 1007b

・Working areaX:1000mm Y:700mm

・Z axis stroke200mm

・Processing speedmaximum 7.6m/min

・Nozzle moving speedmaximum 12.7m/min


Materials Laboratory　　Spectrometer Materials Laboratory　　Spectrometer

JEOL RESONANCEFT-NMR 500MHz・SCM

11.74T・Inner diameter

54/89mm

Nuclear magnetic resonance

X-ray photoelectron spectrometer

thermo fisherSCIENTIFICK-Alpha

・Selectable area spectroscopy・Sputter depth profiling・Micro-focused monochromator・Snapshot acquisition・High-resolution chemical state spectroscopyInsulator analysis・Quantitative chemical imaging

Microplate Reader

Bioteksynergy h1mf・6～384well・Speed

96well 11sec384well 2sec

Laser Raman spectrophotometer

NanophotonRAMANtouch

・Laser wavelength785nm 500mW

・InsonificationPoint/Line

Ultraviolet -visible-near infrared spectrophotometer Near-infrared fluorescence spectrophotometer

jascoV-670DS・Double beam type・Wavelength

190～2700nm・Repeat accuracy

±0.05nmjascoFP-860ST・Wavelength

190～320nm・Accuracy

±0.3nm(ultraviolet-visible)

±0.1nm(near infrared )

thermo fisherSCIENTIFICFT-IR Nicolet iN10 MX

Macro FT-IR

thermo fisherSCIENTIFICFT-IR Nicolet iS50

・S/N 25000：1・Scan method

Transmission,Reflection,ATR

・Size of table70×127mm

・S/N 55000：１

・Resolution0.09㎝-1cm

・Accuracy0.01㎝-1cm

・High-speed scanning (at 32cm-1)

95spectrum/sec

Micro FT-IR

Table top X-ray

Bruker AXSD2 phaser

・Accuracy±0.02℃

・Angle-3～160°2θ

・Power30kV/10mA


Materials Laboratory　　Gene analysis Materials Laboratory　　Microscope

Next-generation sequencing system

Life TechnologiesPGMSP-400M・Temperature

-20 ～＋85℃・Throughput

200base 30-50Mb400base 60-100Mb

Genetic analyzer

Life Technologies3130-01R-100・Number of capillary: 4・Throughput

5,760 genotypes/24hr (5-dye DNA sizing)30,400 bases/24hr(Long Read Sequencing)

genechip scanner

Affymetrix3000 7G・Throughput

48samples/day・Transforming ratio ＞80％

・Accuracy＞99.25％

JEOL RESONANCE Inc.JSM-7100F(TTL,EDS）

・Resolution1.2nm(30kV) 3.0nm(1kV)

・Magnification×10～×1,000,000

FE-SEM

OLYMPUSFV1200 IX83-F・Number of pixels

64×64～4096×4096・Scan speed

512×512(1.1, 1.6, 2.7,3.3, 3.9, 5.9,11.3, 27.4, 54.0 sec

・Magnification×1～×50(0.1step)

Confocal laser scanning microscope

YAMATO KOHKI INDUSTRIAL CO., LTD.RX-860・Rotary type・Thin section

0.1~500μm・Possible to spray liquidnitrogen

Microtome


　　 Materials Laboratory　　Thermal analysis Materials Laboratory　　Mass spectrometry

Anton PaarMCR302・Rotational speed

3000rpm・Food type Peltiertemperature control -40～200℃

・Convection oven type temperature control -130～620℃・Extension meter system

Compact Rheometer

Differential scanning calorimetry

perkinelmerDSC8500

・Temperature-170 ℃～750 ℃

・Repeat accuracy±0.3℃以内

・Accuracy±0.2℃

SHIMADZU CORPORATIONCFT-500D・Temperature＋20℃～400℃・Pressure

0.4903～49.03Mp・Accuracy

＋1％

Capillary Rheometer Flowtester

SHIMADZU CORPORATIONLCMS-8040・Mass range

m/z 10～2000・scan speed

15,000μ/sec・MRM scan speed

555ch/sec

High performance liquid chromatography

SHIMADZU CORPORATIONGCMS-QP2010 Ultra・Scan speed

20,000μ/sec・Mass range

m/z 1.5～1090・Resolution

R≧2M(FWHM)・Stability

±0.1μ/48hr

Gas Chromatograph Mass Spectrometer

High performance liquid chromatography

SHIMADZU CORPORATIONProminence・Flow rate

0.0001～10ml・Pressure limit

40MPa・Plunger volume

10μl×2

Thermogravimetric analyzer

perkinelmer

Pyris1 TGA

・Temperature range50 ℃～1500 ℃

・Heating Rate0.1 ℃/min ～50 ℃/min

・Accuracy±5.0℃

Thermalmechanical analyzer (TMA)

・Temperature range-150 ℃～1000 ℃

・Accuracy±1.0℃

・Maximum Sample Size26 mm (L) ×1.0mm(T) ×4.7 mm (W)

TA Instruments CO. LTD.TMAQ400

Dynamicmechanical analyzer (DMA)

・Frequency Range0.001 ～ 200Hz・Temperature Range-160oC ～ 600oC・Output ValuesStrage Modulud, Loss Modulus,Tan Delta, Creep Compliance,etc

TA Instruments CO. LTD.DMAQ800


Materials Laboratory　Chemical reaction/separation Conveyance/Storage

Personal organic Synthesizer Process reactor

EYELAPPV-3460

・REACTOR

VESSEL 4

・Container capacity

50～150mL

・Temperature

control range -10

～200℃

EYELADDL-2000

・REACTOR VESSEL 1

・Container capacity 1L

・Temperature control range

10～80℃

Hitachi Koki Co., Ltd.himac CR22N・Rotational speed22,000rpm

・Capacity1500ml×4

・Temperature-20～40℃

Centrifugal separatorSmall-scale BMZ-P

Able-biott Co., Ltd.BMZ-02NP3

・Cistern capacity: 1L, 2L, 3L

Dimensions: 195 (W) *410 (D)

*650 (H) mm

culture tank: Heat-resisting

glass anD SUS316

tank capacity: Whole aspect

500mL, 1L, 2L, 3L

stirring: Number of revolutions

50 - 1200rpm, a non-seal

type by the lower part magnet

drive.

Supply water temperature

large quantity of recycling fractionation devices

SHIMADZU CORPORATIONLC-20AP Quaternary・Flow quantity set range 0.01～150ml・pressure 42MPa・Plunger capacity250μl

FORKLIFT

Nippon Hoist Co.,

Hoist type overhead crane


・Load limit 2.8t・Span 9.95m・Lifting height10.485m


Nippon Hoist Co.,

・Load limit 10.0t・Span 18.0m・Lifting height 9.51m

・Load limit 2.8t・Span 14.85m・Lifting height 10.497m

Freezer

HOSHIZAKI ELECTRIC Co.,LTD.PF-27CC-3.00・Floor space: 10m2

・DoorW845×H1845mm

・Temperature-20℃

Nippon Hoist Co.,

Komatsu Fork Lift Japan Ltd.ARIONFB20A-12・Maximum load

（LC500mm）1800Kg

・Load limit（LC1000mm）1200kg・Lifting height4.3m

manufacture and processing manufacture and processing

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