manufacturing execution systems
DESCRIPTION
Manufacturing Execution Systems, OEETRANSCRIPT
© Axcend Automation & Software Solutions
Axcend – IT in Manufacturing
© Axcend Automation & Software Solutions
Index
1. Introduction - Axcend
2. Axcend - ERP Solution
7. OEE - Features & Reports
4. Downtime Value Proposition
3. What is OEE ?
6. Implementating an OEE Solution
5. Components & Calculation of OEE
6. Business Benefits
© Axcend Automation & Software Solutions
Introduction - Axcend
A global business entity focusing on industrial information management needs that require strong IT knowledge within the domain of industrial automation
Part of Acrodex - a well established IT business group in Canada
6+ years, 30+ customers, 80+ projects, 80+ employees
One of the few companies with non-affiliation to any specific brand or product and focused on client centric model for solution design
Technology Firm built on leveraging domain knowledge and technology to global market in the manufacturing software applications arena
Prime focus on manufacturing and utilities sector
Expertise in enterprise application software, manufacturing IT, and web portals
CMMI Level 4 compliance in process
© Axcend Automation & Software Solutions
Axcend - ERP Solutions
Axcend is the Channel Partner of QAD in India and supports in implementation & solution development for their ERP
Product – MFG/PRO.
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QAD MFG/PRO Base System
Extended Applications
Localizations
Compliance
Multi-national, Multi-site Financials
Product DataManagement
Mfg.Planning &Execution
QAD Analytics
Supplier Relationship Management
Procurement
Forecasting
Order Management
Demand Management
Customer Relationship Management
Advanced Order Management
Enterprise Asset Management
Extended Financials
Supply Chain
Planning & Execution
Advanced Planning & Execution
© Axcend Automation & Software Solutions
Downtime Analysis (a key feature of OEE) is an application that identifies problems & trends within a facility to minimize the impact of failures for individual machinery and hence maximize the effiency of the overall production facility.
What is OEE ?
Overall Equipment Efficiency is a measure of how healthy your production process is relative to your planned production schedule
© Axcend Automation & Software Solutions
Downtime Value Proposition
Eliminate non value-adding steps from the improvement process
Timely (real-time) delivery provides context
Irrefutable – move on from arguing over data validity, get on with solving problems
Quick wins early in cycle – accelerate Lean
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Manufacturing Metrics
First Pass Yield - Data collected real-time at various points in the assembly process
Downtime Analysis - Captured by category & used for OEE calculation
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Components of OEE
Calendar Time
Scheduled Time
Stopped /Breakdowns
Running Time
PlannedMaintenance /Not Required
Target OutputSlow Running/Rate Loss
A
B
Actual Output
Good Output
C
D
EReject /Quality Loss
OEE = B/A x D/C x E/D
T
TEEP = E/T Utilisation = B/T
OEE = Availability x Performance x Quality
© Axcend Automation & Software Solutions
OEE = Availability x Performance x Quality
Planned Shift
A Planned Machine Production Time
B Actual Running Time
C Theoretical Machine Production Rate
D Actual Production Rate
E Pieces Produced
F Good Parts
Idle Time
Stoppages
Speed Loss
Wastage
The Calculation
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The Calculation
OEE% = Availability % x Performance% x Quality%
Where;
Availability % = actual running time / planned cell production time
Performance% = pieces produced / the theoretical cell production rate
Quality % = good pieces / total pieces made
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Implementating An OEE Solution
Assessment of the Client’s Plant & System AuditEvolve a Roadmap for the OEE Solution• Evolve a system for Automatic Data Collection &
Analysis• Launch a Pilot• Calculate ROI• Integrate with Business Systems - like MIS, ERP etc• System Development & Implementation
Support & MaintenanceUp-gradation with Increase in Shop Floor Capacity
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Real-Time Data CaptureProduction SchedulesReal-Time User Configurable GraphicsTime Line Event ViewerReal-Time Overview MimicsOperator Asset DashboardThird Party InterfaceMonitor Planned MaintenanceDecreased Asset DowntimeAutomation Data Collection
OEE - Features
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Multiple Production ReportsTotal flexibility on reporting• Graphical Charts• Text Reports
Fast data retrievalExport data to Word or ExcelSend reports to printers, via emails and through other mediums
OEE - Reports
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Business Benefits
Reduce Downtime & Rate Loss• Improve OEE• Increase Asset Utilization
Reduce Fault Rejection Ratio• Increase Production Yield• Improve Variability Control
Reduce Rework• Improve Production Quality
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Business Benefits
Reduce Input Costs• Increase Plant Reliability• Increase Energy Efficiency• Increase Plant Utilization• Increase Manpower Efficiency• Increase Spares Availability
Reduce Maintenance Costs• Increase Plant Availability• Increase Maintenance Efficiency
© Axcend Automation & Software Solutions
Thank Thank You!You!
Thank Thank You!You!