manufacturing operations excellence - plm europe€¦ · manufacturing operations management...

Manufacturing Operations

ExcellenceSilvia Montero

Marketing Manager

Manufacturing Operations Management EMEA

© Siemens AG 2017

© Siemens AG 2017

April 2017 siemens.com

Agenda

• MOM role in I4.0

• Manufacturing

Operations

Management Solutions

• Success Stories

© Siemens AG 2017


Manufacturing IT Domains @Industry 3.0

• A traditional IT environment is made of separated

solutions integrated via some connections.

• Only some kind of data can be shared

• No enterprise processes are shared between the

systems.

• Actually behind any system there is an organization or

business area. Very often they do not share processes

either.

Product & Process

Planning

Supply Chain

Management

Manufacturing Operation

Management

Automation

© Siemens AG 2017


Manufacturing IT Domains @Industry 4.0

In a Industry 4.0 context the IT solutions are no longer

isolated silos but they share Manufacturing Processes

which go far beyond the capabilities of any single (silos)

solution.

That provides “emerging capabilities” and collaborative

practices between business areas enabling to reach higher

effectiveness, time to market and agility.

Collaborative Manufacturing Environment

Product & Process

Planning

Supply Chain

Management

Manufacturing

Operation

Management

Automation

© Siemens AG 2017

April 2017Page 6 siemens.com

Digital Enterprise Suite –

Siemens’ answer to Industry 4.0

Totally Integrated

Automation

MindSphere

Product Lifecycle

Management

Manufacturing

Operations Management

Teamcenter

© Siemens AG 2017


Agenda


• Manufacturing

Operations


• Success Stories

© Siemens AG 2017


Manufacturing Operations Excellence

Digitalization of the Manufacturing Operations

© Siemens AG 2017


… How can you manufacture it better?

You already have the best ever product…

© Siemens AG 2017


MOM Portfolio evolution to maximize value and

address industry-specific needs

CloudOn-premises

ManufacturingEffective cross-functional collaboration

QualityConsolidated Products and Process Quality

EngineeringIntegrated and automated Production System Engineering

The value of MOM portfolio integration:

Teamcenter

Quality APS MES EMI

Mind Sphere

© Siemens AG 2017


QUALITY EXECUTION

PLANNING BUSINESS

INTELLIGENCE

Siemens Manufacturing Operations Management Solutions

Unified Architecture

TEAMCENTER

© Siemens AG 2017


QUALITY

Manufacturing Operations Management Solutions

Quality Management System (QMS)

IBS QMS Solution

• Advanced product Quality

planning

• Supplier Quality

• Production Quality

• Laboratory Management

• Complaint management

• Audit management

Features

• Safeguard compliance

• Optimized quality

• Reduce defect and rework

costs

• Operational excellence by

increasing process stability

Benefits

© Siemens AG 2017


QUALITY


Advanced Planning and Scheduling (APS)

SIMATIC IT PREACTOR

• Long and mid-term Planning

• Resource capacity

• Order prioritization

• Sequencing and

Synchronization tools

• Production change

Features

• Full visibility and Control in

real-time

• Factory capacity optimized

• Delivery Date Compliance

• Reduce levels of inventory

• Quickly analyzing and calculating

achievable production schedules

Benefits

PLANNING

© Siemens AG 2017



Manufacturing Execution System (MES)

SIMATIC IT Solutions

• Order Management

• Inventory and internal logistics

• Specification and Recipe

Management

• Capture all date coming from

machines, processes and resources

• Tracking and Tracing real-time

• Tasks management

• Interoperability (integration with PLM

and ERP)

Features

• Real-Time Performance Management

• Better performance of the machines

(OEE KPIs) and people.

• Rapid implementation of process

changes from engineering to

manufacturing

• Variable production sequences

• Genealogy of the product

• Real-time visual support to operators for

production execution (EWI)

Benefits

EXECUTION

© Siemens AG 2017



Enterpise Manufacturing Intelligence (EMI)

SIMATIC IT Intelligence Suite

• Enterprise and multi-plant visibility

• Data integration

• Information handled in real-time or

event-driven

• Self-Service data discovery and

dashboards

• KPI calculation, root-cause and

advanced analytics

Features

• Translate raw real-time

manufacturing data into

business performance

indicators

• Better decisions to improve

the efficiency and the

performance of the

business

Benefits

BUSINESS

INTELLIGENCE

© Siemens AG 2017


Integrated Manufacturing Operations

Storyboard Example

BOP authoring

• Product 3D, resources, attachments,data collection forms

• Execution data validation

Processengineer

Productionmanager

Production preparation

• Complementary engineering

• Production order creation

Scheduler

Production order scheduling

• Verify and release sequence

Assemblyoperator

Operation workbooking

• Start and stop production operation

• Operation details

AssemblyOperator

Material Consumption & Traceability

• Material Details

• Material Tracking

Quality inspection

• Execute quality operations

• Support statistical process control SPC

QualityInspector

Access EWI and data collection

• Technical documentation, videos

• Data collection form

Assemblyoperator

Non-conformity declaration

• Defect catalog, defect severityAssemblyoperator

Non-conformity escalation

• Instant messaging

• Deviation analysis (as-built) and reaction

Production manager

Issue management

• Deviation analysis(process engineering and as-built)

• Change

Processengineer

PLM APS MES QUALITY

© Siemens AG 2017


The Digital Enterprise Architecture

Design

Engineering

Manufacturing Operations

Management

Automation - SCADA

Teamcenter

Simulation &

Test

Manufacturing

Engineering

Product Lifecycle

Management

Run-Time Manufacturing Operations Service Bus

Lifecycle

Analytics

Manufacturing

Execution

System

Quality

Execution

System

Advanced

Planning &

Scheduling

Te

am

cen

ter

SLM

Enterprise

Manufacturing

Intelligence

Visualization/Graphics Bus (JT + Atlas + Augmented Reality)

Production Execution

© Siemens AG 2017


Key Benefits to customer requirements

Digitalization of the entire manufacturing value chain

Increase Visibility and

EfficiencyEnhance Flexibility

Speed Factory

(Reduced Time-to-Market)

Improve PerformanceImprove Quality

• Tighter Collaboration

between different business

areas and suppliers

© Siemens AG 2017


Maserati : FIAT Chrysler

70,000 different

product

combinations

are produced

3x faster with

30% decrease

in Time to

Market

© Siemens AG 2017


Rolls Royce

50 Global Plants : Machining & Assembly

PLM / MOM in

Closed-Loop

reduces engine

assembly time

by 25%

Bill of Process

© Siemens AG 2017


Leading company of jet engines in JapanProduction execution, Advanced Planning and Quality

Improve

production

capabilities

(50% up to

200%)

© Siemens AG 2017


Leading UK Aerospace companyProduction Execution: SIMATIC IT Solution

Certain

transactions now

taking up to 90%

less time, it is

expected to save

60+ hours of

system

transaction time

per engine built.

Thank [email protected]

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