manufacturing summit with links
TRANSCRIPT
Confidential and Proprietary, © 2015, Tech-I-M, LLC
Run Don’t Walk2015 Manufacturing Summit May 7, 2015
Confidential and Proprietary, © 2015, Tech-I-M, LLC
Confidential and Proprietary, © 2015, Tech-I-M, LLC
Fast is NOT Good Enough
Confidential and Proprietary, © 2015, Tech-I-M, LLC
Confidential and Proprietary, © 2015, Tech-I-M, LLC
Running race
Confidential and Proprietary, © 2015, Tech-I-M, LLC
Confidential and Proprietary, © 2015, Tech-I-M, LLC
bicycle race
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skateboarding
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Disruptive Technology
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Leading Comments
• Continuous improvement is disruptive, but necessary
• Product Development is disruptive to manufacturing
• Product Engineers don’t understand
• Basics need to be taught in school--project management, cause/effect, etc.
• It needs to start at the elementary school level and continue on throughout life• Remedial training of workers in the office and factory is not the best way
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Boing Aircraft Assembly
https://www.youtube.com/watch?v=lHA-7CarPsc
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Boeing Highlights
• WOW — Weight on Wheels• Wedding point at Boeing and at Freightliner• Drive off
• What’s your WOW moment?• Where it either works or does not work?
• Continuous Improvement• 747 — 6,000,000 parts in 108 days• 777 — 3,000,000 parts in 48 days moving platform• 787 — 2,300,000 parts in 25 days• Carbon fiber fuselage• Sold out through 2021• Electrochromic windows — no shades
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Cummins Engine
https://www.youtube.com/watch?v=FXQER3_C-9U
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Cummins Highlights
• Customer driven variation — 4400 variants• Really small tolerances for such a large part — 5 micron• Test everything• 6 Sigma• Still an art to understand what goes on in the
combustion chamber• Separation of machining from assembly• Multiple products on the same line• Team members take personal responsibility with card
swipe
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Solar World
https://www.youtube.com/watch?v=7Rh4jcE6Pk0
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Solar World Highlights
• More automation than in the Mercedes-Benz S-Class assembly plant in Stuttgart or the Tuscaloosa, Alabama plant
• Nearly hands free• Every component machine inspected with fluorescence
and video• One or two critical human, visual inspections and hand
cleaning• 6 Sigma throughout• Extremely clean, but not nearly semiconductor level
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NCAA Basketball Team Performance
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Society for American Baseball Research
sabr.org
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Statistics — ShotLink on Tour
10 years old now
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TrackMan Golf
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Pit Stop 1950 67s
https://www.youtube.com/watch?v=RRy_73ivcms
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Danica Patrick 8.5 seconds
Pit Stop Danica Patrick 8.5s
https://www.youtube.com/watch?v=NVJ-gXhscwc
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Pit Stop 2013 <3sStarting at 1:23
https://www.youtube.com/watch?v=RRy_73ivcms
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Paul Menig • CEO
[email protected] 971-222-5683
www.Tech-I-M.com
Thank-YOU