manufacturing transformation - inemi
TRANSCRIPT
Manufacturing Transformation
TE Connectivity
VP – Technology: Advanced Manufacturing
Dr. Roberto Lu
September, 2013
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Ship Building, Norway, Viking Age (800 AD – 1050 AD)
Building a Viking ship or a boat of Norse design involves a traditional craftsmanship which is a refined art, delivered from master to apprentice, usually from father to son for generations. The skills were passed on as tacit knowledge, mostly orally and by doing, usually without any detailed drawings or accurate diagrams. In addition, very often the crafter was himself an experienced seafarer, having participated in seasonal fisheries in the fjords and offshore from his early teens, giving him a first hand experience of what distinguished a good boat from a dangerous one.
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Industrial Revolution, Britain, 18th Century
Major technological developments The commencement of the Industrial Revolution is closely linked to a small number of innovations, beginning in the second half of the 18th century. By the 1830s the following gains had been made in important technologies:
Textiles
Steam
Iron making
Iron and Coal Steam Engine
Iron Bridge
Spinning
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Ford Model T, United States, 20th Century
The Ford Model T revolutionized the way we murder our planet, and is the greatest invention known to man, certainly an improvement on the wheel anyway.
On this day in 1913, Henry Ford installs the first moving assembly line for the mass production of an entire automobile. His innovation reduced the time it took to build a car from more than 12 hours to two hours and 30 minutes.
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Airbus, France, 20th Century
1967 - 2013 Airbus SAS is an aircraft manufacturing subsidiary of EADS, a European aerospace company. Based in Blagnac, France, a suburb of Toulouse, and with significant activity across Europe, the company produces approximately half of the world's jet airliners.
The company produces and markets the first commercially viable fly-by-wire airliner, the Airbus A320, and the world's largest passenger airliner, the A380.
How is
A380
made?
Design
Production
Transport
Final Testing
Delivery
Assembly
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All the pictures are from Airbus company site
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BMW Flexible Manufacturing, Germany, 21st Century
BMW believes the future belongs to flexible manufacturing. The German manufacturer has a long history of building cars to customer order. In 2008, 70 percent of its production was built to customer order. “We anticipate in the future that customers will want more individuality and more customer order flexibility,” said Rich Morris, Vice President, assembly, BMW. [7]
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TE Connectivity
TE Connectivity (NYSE: TEL) is a technology leader in the world’s fastest growing markets, helping connect power, data and signal in everything from automotive and aerospace to broadband communications, consumer, energy and industrial applications. By helping our customers meet the need for greater energy efficiency, ever-increasing productivity and faster, more reliable data, TE’s market-defining technologies and engineering expertise is setting the pace for the future of connectivity.
All the pictures are from TE Connectivity company site
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Do not Reproduce or Distribute
Production Tendency (today)
Manual Production Line
Automatic Production Line
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Do not Reproduce or Distribute
Automation Technology Evolution
• Product Specific Tooling
• Example: one product type assembly line
• Modular Design and Less Tooling
• Example: Flexible Stitching
• Support 10 product types
• 20 minutes change over
• Programmable Assembly With Flexible Tooling
• Example: Programmable Line
• Support 30+ product types
• 10 minutes change over
• Example: Fixture Switchable
• Support 5 families types of 80+ products
• 10 minutes – 2 hours change over
• Dual Arm Humanlike Robot Assembly
• No hard tooling
2012 2013 2014 2015 Year
To
olin
g R
ed
uctio
n a
nd
Fle
xib
ility
In
cre
ase
• Highly Flexible
• One “Push-Button”
Change Over
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Do not Reproduce or Distribute
Enabling Technologies
2012 2013 2014 2015 Year
Bowl Feeder
Flex Feeder with Vision Guidance
Robotic Pick and Place Dual Arm Humanlike Robot
Soldering Gun Laser Soldering Precise Tin Feeding
CAM Driven Nano Actuator Servo Driven
CCD Camera Smart Camera 3D Camera Sensor Fusion
Feeding Technology
Vision Technology
Driving Technology
Joining Technology
Resistance Welding Laser Welding
Enablin
g T
echnolo
gy
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Do not Reproduce or Distribute
Transformational Manufacturing in Pipeline
2012 2013 2014 2015 Year
Ma
ss C
usto
miz
ed
Au
tom
atio
n P
latf
orm
• Highly Flexible
• One “Push-Button”
Change Over
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References
1. http://www.bbc.co.uk/history/0/20979973 2. http://www.historyworld.net/wrldhis/plaintexthistories.asp?historyid=aa37 3. http://www.britainexpress.com/History/18th-century-Industrial-Revolution.htm 4. http://en.wikipedia.org/wiki/Industrial_Revolution 5. http://en.wikipedia.org/wiki/Airbus 6. http://www.airbus.com/company/history/the-narrative/ 7. http://www.manufacturingdigital.com/sectors/bmw-chooses-flexibility-over-lean-manufacturing 8. http://www.norway-hei.com/norwegian-boat-building.html 9. http://www.nmi2008.com/2009/02/19/norway%E2%80%99s-shipbuilding-industry/ 10. http://home.online.no/~joeolavl/viking/baatbyggerier.htm 11. http://en.wikipedia.org/wiki/Viking_ships 12. http://www.shipbuildingnorway.com/volume-17/ships-delivered-in-2012-2/ 13. http://uncyclopedia.wikia.com/wiki/Ford_Model_T 14. http://en.wikipedia.org/wiki/Ford_Model_T 15. http://www.history.com/this-day-in-history/fords-assembly-line-starts-rolling 16. http://www.ford.co.uk/experience-ford/Heritage/EvolutionOfMassProduction 17. http://www.econedlink.org/lessons/index.php?lid=668&type=student 18. http://www.carscoops.com/2007/07/bmws-innovative-flexible-manufacturing.html 19. http://content.time.com/time/magazine/article/0,9171,1640398,00.html 20. http://www.chinadaily.com.cn/cndy/2012-05/24/content_15372549.htm 21. http://optics.org/article/35338/mini 22. http://wardsauto.com/news-amp-analysis/bmw-cranking-flexibility-sequence-deliveri 23. https://www.press.bmwgroup.com/pressclub/p/pcgl/pressDetail.html?title=bmw-i-innovation-days-
2013&outputChannelId=6&id=T0139951EN&left_menu_item=node__6729es-spartanburg 24. http://www.hangthebankers.com/islave-foxconn-workers-strike-over-iphone-5-demands/ 25. http://image.baidu.com/i?tn=baiduimage&ct=201326592&lm=-
1&cl=2&nc=1&word=%E5%AF%8C%E5%A3%AB%E5%BA%B7%E7%94%9F%E4%BA%A7%E7%BA%BF&ie=utf-8 26. http://www.festo.com/cms/en-us_us/15915.htm 27. http://www.systemdevices.co.uk/portfolio/epson-robotic-arms-2/ 28. http://www.generalscan.com/en-us/Solutions/ElectronicsApplications.aspx
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June 04, 2013
TE Manufacturing Advantage
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