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© ABB Group September 08 Slide 1 Education Session HVDC, embrace or reject? Marc Jeroense, ABB, ICC, March 23, 2010

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© ABB Group September 08 Slide 1

Education SessionHVDC, embrace or reject?

Marc Jeroense, ABB, ICC, March 23, 2010

© ABB Group September 08 | Slide 2

The journey

From a global perspective to the smallest entities

© ABB Group September 08 | Slide 3

Content

Why HVDC? Types of cables

MI Extruded Other

Electric field AC DC Space charge – what is it? Space charge – how do you measure it?

Accessories Joints (flexible, stiff) Termination

Qualification Recommendations (CIGRÉ) Type test Pre-qualification test

© ABB Group September 08 | Slide 4

Why HVDC?

Traditional applications (Classic and HVDC Light)

Sub sea transmission

Long distance transmission

Asynchronous interconnections

New applications (HVDC Light)

… (next slide)

Estonia

Finland

© ABB Group September 08 | Slide 5

Why HVDC?New HVDC applications

Underground transmission

Oil & Gas

Offshore Wind power

© ABB Group September 08 | Slide 6

Why HVDC?The issue of renewables

Increase the use of renewables, with for instance

Hydro power

Solar power

© ABB Group September 08 | Slide 7

Why HVDC?The issue of renewables

There is a problem though…

© ABB Group September 08 | Slide 8

Why HVDC?The issue of renewables

The renewable energy sources tend to be located far away from the areas of consumption

Losses increase as per distance!

© ABB Group September 08 | Slide 9

120 GW50

GW

50 GW

300 GW

Totally about 500 GWTransmission 2000 – 3000 km

Why HVDC? Remote hydro power resources

© ABB Group September 08 | Slide 10

Energy from deserts

© ABB Group September 08 | Slide 11

Why HVDC?

Why not HVAC?

Charging currents (cable acts as a capacitance)

© ABB Group September 08 | Slide 12

Why HVDC?

current

Uac

Maximum length of ac cables The longer the cable, the more current the cable asks for itself. At a certain length the this cable current heats the cable to its maximum temperature At 10-20% reduction of current, economicaly uninteresting critical length

load

© ABB Group September 08 | Slide 13

No maximum length for DC cable

Udc load

No charging current! No critical length!

© ABB Group September 08 | Slide 14

… and lower losses

Ohmic Losses in conductor Induced losses in conductor Induced losses in sheath Induced losses in armouring Induced losses in neighbouring cables Cable current due to length

AC cables Ohmic Losses in conductor

-

-

-

-

-

DC cables

AC DC0

5

10

15

20

25

30

ac dc

Mea

n el

ectri

c fie

ld [k

V/m

m]

© ABB Group September 08 | Slide 15

Types of HVDC cables

MI – Mass Impregnated paper insulation Maximum conductor temperature

55°C

Maximum voltage commercially available 500 kV

Extruded, like HVDC Light cables Maximum conductor temperature at

least 70°C

Maximum voltage commercially available 320 kV

Less usual: oil pressurised cables for HVDC

© ABB Group September 08 | Slide 16

MI cable development history

© ABB Group September 08 | Slide 17

MI Cable

Conductor

Lead sheathFluidPaper

HVDC Mass Impregnated Non-Draining cable

© ABB Group September 08 | Slide 18

MI CablePartial Discharges at DC - one void

( )αττ −=

−≈

111

minmin UU

UUUn s

r

s

The repetition rate n of the void depends on the:

• asymptotic voltage across Us the void

• time constant τ

• minimum breakdown voltage Umin

• residual voltage Ur (α = Ur / Umin)

Volta

ge U

cac

ross

the

void

Time

Void

© ABB Group September 08 | Slide 19

MI CablePartial Discharges at DC - many voids

Voids in

• butt-gaps

• between paper layers

• inside paper

Void distribution: Φr

( )ατ −≈

11

minUUn s

( ) rr rr

r

r UEn φ

ατ∑ −≈

11

min,

One void

Many voids:

Cable

© ABB Group September 08 | Slide 20

Extruded HVDC cable systemsHVDC Light cable system

Commercially available up to 320 kV

Joint

Prefabricated

Flexible

Termination

Cable

DC polymer insulation

Copper or aluminium conductor

© ABB Group September 08 | Slide 21

Extruded HVDC cable systemWhat power can it transmit?

© ABB Group September 08 | Slide 22

Extruded HVDC cable systemWhat power can it transmit?

Aluminium

0200400600800

100012001400

0 500 1000 1500 2000 2500

Conductor Area [mm2]

Tran

smis

sion

Cap

acity

[M

W]

80 kV

150 kV

320 kV

Copper

0200400600800

100012001400

0 500 1000 1500 2000 2500

Conductor Area [mm2]

Tran

smis

sion

Cap

acity

[M

W]

320 kV

150 kV

80 kV

Transporting power depends on Voltage

Conductor area

Installation conditions

© ABB Group September 08 | Slide 23

Extruded HVDC cable system Qualification

Extruded HVDC cable systems becoming a mature product

More than 20 type tests and several long term tests have qualified the cable system on the 80, 150 and 320 kV level

By the end of 2009 a total of 1903 km HVDC Light cable is in service

0

200

400

600

800

1000

1200

1996 1998 2000 2002 2004 2006 2008 2010

Voltage [kV]Power [MW]

0200400600800

100012001400160018002000

1998 1999 2002 2004 2006 2009

Kilo

met

ers

in s

ervi

ce

© ABB Group September 08 | Slide 24

Extruded HVDC cable system Applications

Pho

to: D

ON

G E

nerg

yP

hoto

: DO

NG

Ene

rgy

Oil & gas On/Offshore Wind

Bulk transport – sea Bulk transport – land

© ABB Group September 08 | Slide 25

Extruded HVDC cable system Experience and projects

Oil and gas

Troll-A 284 km

On/Offshore Wind

BorWin 1 421 km

GotLight 140 km

Bulk transport sea

Estlink 212 km

Cross Sound 85 km

Transbay xx km

Hokkaido Island and Honshu Main Land. 45 km

EWIP 500 km

Bulk transport land

MurrayLink 360 km

DirectLink 390 km

Pho

to: D

ON

G E

nerg

yP

hoto

: DO

NG

Ene

rgy

© ABB Group September 08 | Slide 26

Electric fieldAC

The field distibution depends solely on the permittivity and the geometry of the cable

Elec

tric

Fiel

d

© ABB Group September 08 | Slide 27

Electric fieldDC

”What is the electric field?”

What do you mean?

Capacitive field t=0

Intermediate (transient) field 0<t<∞

Resistive field t=∞

Switching surge fields

© ABB Group September 08 | Slide 28

Electric fieldResistive

AC

general Stable DC

( )( ) ( ) 0, 0 =

∇∂∂

⋅∇+∇⋅∇ Ut

UET rεεσ

Stable DC fields Time-dependent fields

Changing voltage

Changing temperature

constant=ε

=

Field Electric,Τemperatur

fσe

© ABB Group September 08 | Slide 29

Electric fieldResistive

( ) ( )ET γασσ expexp0=

Tem

pera

ture

RadiusTe

mpe

ratu

re

Radius

Tem

pera

ture

Radius

Elec

tric

Fiel

d

Radius

Elec

tric

Fiel

dEl

ectri

c Fi

eld

Radius

σ

© ABB Group September 08 | Slide 30

Electric fieldIntermediate

From capacitive to resistive distribution (loaded cable in example)

Elec

tric

Fiel

d

Radius

Elec

tric

Fiel

d

© ABB Group September 08 | Slide 31

Electric fieldIntermediate Consider a 3-layer Maxwell

capacitor

U

a b c

σε

τ =

τa = 0.5τb =0.1τc

© ABB Group September 08 | Slide 32

Electric fieldResisive and surge

20 25 30 35 40 4519

20

21

22

23

24

25

26

27

28

29Elektrisk fältstyrka Baltic Cable

Radie från ledarcentrum [mm]E

[kv/

mm

]

varm

kall

20 25 30 35 40 45-80

-60

-40

-20

0

20

40Elektrisk fältstyrka Baltic Cable

Radie från ledarcentrum [mm]

E [k

v/m

m]

varmkall

varm stöt

© ABB Group September 08 | Slide 33

Electric fieldSpace charge

Elec

tric

field

0 kV

σ1, ε1

© ABB Group September 08 | Slide 34

Electric fieldSpace charge

Elec

tric

field

+++++++

-------

Udc

σ1, ε1

© ABB Group September 08 | Slide 35

Electric fieldSpace charge

Elec

tric

field

-------

Udc

+++++++

σ1, ε1 σ2, ε2+++++++

σ1>σ2

© ABB Group September 08 | Slide 36

Electric fieldSpace charge

Elec

tric

field

-------

Udc

+++++++

σ1, ε1 σ2, ε2 σ1<σ2-------

© ABB Group September 08 | Slide 37

Electric fieldSpace charge

Which brings us to the conclusion that space charge must exist whenever there exists a change in dielectric properties

More exact, space charge evolves when 0≠∇εσ

© ABB Group September 08 | Slide 38

Electric fieldSpace charge

Back to our loaded dc cable with a temperature drop across the inuslation As the conductovity is temperature

dependent

And as the temperature is not constant along te radius

This must mean that

Which in its turn means that we have space charge inside the cable

Stable DC

0≠∇εσ

© ABB Group September 08 | Slide 39

Electric fieldSpace charge

How do you measure it?

-------

Udc

+++++++

σ1, ε1

σ2, ε2

+++++++

pulse

Amp

Acoustic sensor

t

© ABB Group September 08 | Slide 40

Accessories Joints and terminations

Joints Factory joints

Field joints

Transition joints

Repair joints

One can go outside the green blocks, but it is not usual

Sea

Flexible StiffFactory joints

Field joints

Transition joints

Repair joints

Land

Flexible StiffFactory joints NA NA

Field joints

Transition joints

Repair joints

© ABB Group September 08 | Slide 41

Accessories (HVDC Light example) Joints and terminations80 kV 150 kV 320 kV

150 kV80 kV320 kV

© ABB Group September 08 | Slide 42

AccessoriesCalculations

The basic theory as explained for the cable previously holds for the more complex cases like terminations

…and joints

© ABB Group September 08 | Slide 43

Qualification

CIGRÉ Brochure 219 ”Recommendations for testing

DC extruded cable systems for power transmission at a rated voltage up to 250 kV”

February 2003

Now: WG B1.32 ”Recommendations for testing

HVDC extruded cable systems for power transmission at a rated voltage up to 500 kV”

Ready 2011

© ABB Group September 08 | Slide 44

QualificationCIGRE

A document for paper insulated HVDC cables

A document for extruded cable systems

© ABB Group September 08 | Slide 45

QualificationScheme for Type Testing

© ABB Group September 08 | Slide 46

QualificationScheme for Type Testing

© ABB Group September 08 | Slide 47

QualificationType Testing

Load Cycle TestCurrent I

Voltage

Voltage U

Current ITime

0

0

-KU0

+KU0

8/16 24/24

U

© ABB Group September 08 | Slide 48

QualificationType Testing

Superimposed Switching Surge Withstand Test

”4x10”

Superimposed Lightning Surge Withstand test only if the terminaton is located – unprotected – outisde

LCCVSC

© ABB Group September 08 | Slide 49

Long TermTesting

© ABB Group September 08 | Slide 50

… a last thingI promised you

From a global perspective to the smallest entities

© ABB Group September 08 | Slide 51

Leakage current in the insulation

Current density

Comes down to the number of charges per unit time through a unit surface

The higher the insulation resistance, the lower the leakage current density

© ABB Group September 08 | Slide 52

Leakage current in the insulation

High resistance

Low current density

Low resistance

High current density

© ABB Group September 08 | Slide 53

Leakage current in the insulation

Smallest polymer entity in the insulation spherulite

Cable insulation

Spherulite

© ABB Group September 08 | Slide 54

Leakage current in the insulation

It is not so crowded with charges inside the insulation

And on the level of a spherulite one has to wait quite some time for a charge to pass…

1,E-031,E-021,E-01

1,E+001,E+011,E+021,E+031,E+041,E+05

1,00E-20 1,00E-18 1,00E-16 1,00E-14 1,00E-12

Conductivity [Ohm-1m-1]

Aver

age

wai

ting

time

[s]

1 mm5 mmµm

© ABB Group September 08 | Slide 55

The journey

Now we at last has arrived at the level of the charges; the electron for instance.

© ABB Group September 08 | Slide 56

Now back to reality…

Questions?

© ABB Group September 08 | Slide 57

Thank you for your attention!

© ABB Group September 08 | Slide 58

The Principal Physics

Voltage U

Current I

Time

Temperature Increase

Pressure Increase

Fluid Flow

Temperature Decrease

Partial Backflow of Fluid

Pressure Decrease

Void Creation

Positive Expansion Coefficient

Low Viscosity

High Viscosity