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1 World Juice - Madrid STRUCTURAL CHANGES IN THE BRAZILIAN ORANGE JUICE CHAIN MARCOS F AVA NEVES Full Professor University of São Paulo │ USP FEA │ Campus of Ribeirão Preto OCTOBER │2011

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World Juice - Madrid

STRUCTURAL CHANGES IN

THE BRAZILIAN ORANGE

JUICE CHAIN

MARCOS FAVA NEVES

Full Professor

University of São Paulo │ USP

FEA │ Campus of Ribeirão Preto

OCTOBER │2011

2

AGENDA

1) Markestrat Presentation

2 ) The Orange Juice Chain in Brazil

3) Structural Changes in Brazil: Press Evidences of Costs

Increases

4) Structural Changes in Agricultural Costs

5) Structural Changes in Industry & Logistics Costs

6) Final Messages

3

Scientific

Projects

Training

Services (outsource)

ALIANCES

MARKET

“Think Tank”

Blue Ocean

Coopercitrus

Moema Sugar Mill

SP / MS / BA

4

ANALYZING FOOD CHAINS FOR 10 YEARS

WHEAT

2004

2005

ORANGE

MILK

2006

2009

SUGAR CANE

LARANJA

2010

Sponsors: Sebrae Senar Faesp

Sponsors: Abecitrus Fundecitrus

Sponsors: J.Macedo Bunge

Sponsors: CitrusBR

Sponsors: UNICA

Wageningen Academic Publishers 2011

Coming Soon!

2011: Cotton

2011: Livestock

2012: Swine

5

6

7

AGENDA

1) Markestrat Presentation

2 ) The Orange Juice Chain in Brazil

3) Structural Changes in Brazil: Press Evidences of Costs

Increases

4) Structural Changes in Agricultural Costs

5) Structural Changes in Industry & Logistics Costs

6) Final Messages

9

QUANTIFICATION OF BRAZIL S CITRUS CHAIN:

Brazil s singularity and leadership in

citriculture is once again recognized in this

quantification study, completed in 2010.

GDP value of US$ 6.5 billion in the

agricultural year of 2008/09

2% of Brazil s agribusiness GDP

US$ 4.39 billion were generated in the

internal market

US$ 2.15 billion in the external market

34% came from the sales of fresh fruit in the

internal market

28% from orange juice exports (FCOJ and

NFC)

Source: Neves, Trombin and Milan from data elaborated by Markestrat

(2010)

GDP estimate for the Brazilian citrus

production chain based on final goods

Internal

Market (IM)

External

Market (IM)

Total (IM +

EM)

US$ (million) US$ (million) US$ (million)

Orange 2,323.9 19.1 2,252.0

Lemon 673.1 48.2 721.2

Tangerine 945.9 5.8 951.7

FCOJ - 1,545.9 1,545.9

NFC - 299.5 299.5

Citrus pulp 85.2 93.5 178.8

Essential oils - 72.9 72.9

Terpene - 55.2 55.2

Frozen cells - 9.1 9.1

D-Limonene - 0.9 0.9

Orange

Juice/Nectar 459.1 - 459.1

TOTAL 4,396.21 21,150.10 6,546.31

Product

10

AGENDA

1) Markestrat Presentation

2 ) The Orange Juice Chain in Brazil

3) Structural Changes in Brazil: Press Evidences of Costs

Increases

4) Structural Changes in Agricultural Costs

5) Structural Changes in Industry & Logistics Costs

6) Final Messages

18

AGENDA

1) Markestrat Presentation

2 ) The Orange Juice Chain in Brazil

3) Structural Changes in Brazil: Press Evidences of Costs

Increases

4) Structural Changes in Agricultural Costs

5) Structural Changes in Industry & Logistics Costs

6) Final Messages

19

METHODOLOGY ADOPTED TO GENERATE COMPILED DATA FOR

THE SECTOR

The data was given to Markestrat along with one of the biggest international companies for independent

auditing by the industries, individually, that compiled it confidentially and then delivered the mean values

to CitrusBR. The companies that provided the data were responsible (in 2000/01 and 2009/10 seasons)

for 98% of the Brazilian exports of FCOJ to Europe and 77% of Brazilian exports of FCOJ to North

America, then representing a significant sample of the sector.

Audit Independent

Data delivered individually

Data compiled confidentially and mean

values verified

Brazilian Association of Citrus Exporters

20

The boost in Florida’s production since the 1990s imposed new scale and productivity standards to

the citrus sector.

Even though, 44% of the harvested area in the Brazilian citrus belt show a productivity under of that

required to achieve economic viability.

In 2009, around 650

growers (5.2% of the

total) owned nearly

66% of the trees

44% of the harvested

area in the citrus belt

have a productivity of

less than 1/3 of the

others; in other words,

they show a

productivity under the

necessary to have a

profitable business.

Trees Growers Trees Growers Trees Growers

(%) (%) (%) (%) (%) (%)

> 400 16.15 0.15 23 33.65 0.35 46 39.25 0.4 51

200 to 399 7.65 0.25 38 8.05 0.55 73 7.35 0.55 69

100 to 199 10.6 0.7 105 8.1 1.05 139 8.95 1.3 164

50 to 99 12.4 1.75 263 11.45 2.7 356 10.75 2.95 372

30 to 49 12.3 3.15 473 7.7 3.35 442 7 3.5 442

20 to 29 8.95 3.9 585 5.5 3.8 502 5.3 4.1 518

10 to 19 16.45 14.5 2,175 9.45 11.35 1,498 8 11.15 1,408

<10 15.45 75.55 11,333 16.15 76.9 10,151 13.4 76.05 9,603

TOTAL 100% 100% 15,000 100% 100% 13,200 100% 100% 12,627

Source - Prepared by Markestrat based on information from CitrudBR, cons idering data obtained from member-organizations

2009

Number of

Growers

STRATIFICATION OF GROWERS IN THE BRAZILIAN CITRUS BELT, BY NUMBER OF TREES

Number of

Growers

x 1000 Trees

2001 2006

Number of

Growers

(boxes/ha)

> 1,400

1,100 - 1,399

800 - 1,099

500 - 799

200 - 499

< 200

TOTAL

TOTAL > 500

TOTAL < 499

Source - Prepared by Markestrat based on information from CitrudBR, cons idering data obtained from member-organizations

6

73

1,655

1,209

933

639

345

138

280

317.4

244.4

607

909

16

41

92

95

67

Volume of boxes produced per

productivity range (x million)Yield (boxes/ha)% of hectares % of boxes

8%

44%

5%

13%

29%

30%

21%

2%

23%

100%

56%

100%

77%

2%

7%

19%

28%

36%

STRATIFICATION BY PRODUCTIVITY RANGE (BOXES PER HECTARE) OF ORANGE PRODUCTION IN 2009/10 SEASON

Range of

Productivity

21

SUGAR CANE VERSUS ORANGE CROP

The farmer can

lease his land to the

sugar cane industry,

what will generate a

revenue without

risks of

approximately

US$ 1,000.00

/hectare/year.

If he decides to

grow oranges

instead, he must

produce 1,000

boxes/hectare in

order to obtain the

same revenue

and a profit of

US$ 1.00 per box.

Less efficient growers, both small and big ones, are leaving the citrus sector and dedicating

themselves to other cultures or activities.

The competition against sugar cane, which disputes for the same area and involves less

risks, requiring less technical and managerial capacity, has great effects in the migration of

citrus growers to this culture.

22

Source: Elaborated by Markestrat based on CitrusBR data. Production costs in 2000/01 and 2001/02 were reported by only one of CitrusBR associate companies.

The operational costs of the orange orchards owned by CitrusBR associates show a

significant increase.

R$ 3.30

R$ 4.01

R$ 4.25

R$ 5.65

R$ 4.98

R$ 5.67 R$ 5.59

R$ 5.81

R$ 7.28 R$ 7.26

US$ 1.74 US$ 1.66

US$ 1.31

US$ 1.90 US$ 1.75

US$ 2.41

US$ 2.58

US$ 3.15

US$ 3.67

US$ 3.96

US$ 0.00

US$ 1.50

US$ 3.00

US$ 4.50

R$ -

R$ 1.50

R$ 3.00

R$ 4.50

R$ 6.00

R$ 7.50

2000/01 2001/02 2002/03 2003/04 2004/05 2005/06 2006/07 2007/08 2008/09 2009/10

US

$ /

Ora

ng

e B

ox

R$

/ O

ran

ge

bo

x

FREIGHT OF THE FRUIT

HARVEST

MAINTENANCE, UPKEEP AND OTHER EXPENSES

EXPENSES WITH OWN VEHICLES AND SERVICES OF THIRD PARTIES

ELECTRIC ENERGY

FERTILIZERS

PESTICIDES AND HERBICIDES

LABOR COSTS

Total inR$

Total inUS$

23

About 65% of the orange processed by the industry is acquired through different contractual arrangements.

136123

197

148

215200

237 226

205

171

US$ 2.12

US$ 2.96 US$ 3.03 US$ 3.16

US$ 2.81

US$ 3.37

US$ 4.63

US$ 5.43 US$ 5.28

US$ 3.85

0

50

100

150

200

250

US$ 2.00

US$ 2.50

US$ 3.00

US$ 3.50

US$ 4.00

US$ 4.50

US$ 5.00

US$ 5.50

US$ 6.00

US$ 6.50

00/01 01/02 02/03 03/04 04/05 05/06 06/07 07/08 08/09 09/10

Am

ou

nt

of

ora

ng

e b

oxes

acq

uir

ed

fro

m p

rovid

ers

(in

m

illi

on

bo

xes o

f 40.8

kg

)

Avera

ge p

rice o

f th

e o

ran

ge b

ox

(US

$)

Source: Elaborated by Markestrat based on CitrusBR data.

Spot Market Orange purchase agreements during the season period, at the price of the day

Pre-determined fixed prices

With or without granted minimum prices and with participation bonus indexed to the actual

audited averages, obtained from the prices of the concentrate orange juice sold by each

industry in the external market between july and june of each season.

With or without granted mininum prices directly connected to the daily quotation and annual

commodity prices at the NYSE.

LeasingRent of agricultural properties by a pre-determined fixed price or in goods at the market price,

by a long term, in which the citrus activity is developed.

CropsharingThe grower comes with the land and the industry with the inputs and technical assistance,

and producion is divided by them. The grower freely sells its share in the production.

Relationship Typology between Brazilian Citrus Growers and Processors

Long Term

Agreements

24

AGENDA

1) Markestrat Presentation

2 ) The Orange Juice Chain in Brazil

3) Structural Changes in Brazil: Press Evidences of Costs

Increases

4) Structural Changes in Agricultural Costs

5) Structural Changes in Industry & Logistics Costs

6) Final Messages

25

Between 2002/03 and 2009/10, the average price of FCOJ has had an increase of 11%. On the other hand, the elevation of FCOJ costs (both agricultural and industrial) was 244%

(considering and exchange rate of US$ 1.83).

UNIT 2002/03 2009/10 VARIATION

R$ per US$ 1,00 US$ 3.23 US$ 1.83 -43%

US$ per TON of FCOJ 66 Brix US$ 1,045 US$ 1,162 11%

US$ per TON of FCOJ 66 Brix US$ 458 US$ 1,575 244%

US$ per Box of 40.8 Kg US$ 1.31 US$ 3.96 202%

US$ per TON of FCOJ 66 Brix US$ 165 US$ 534 224%

ITEMS / SEASON

AVERAGE EXCHANGE RATE OF DISBURSEMENT IN

PERIOD OF THE SEASON

AVERAGE PRICE OF FCOJ IN EUROPE IN THE NYSE

AVERAGE OPERATIONAL COST OF FCOJ USING

ORANGES FROM INDUSTRY-OWNED ORCHARDS

Average operational costs of orange production in the

orchards owned by the industry

Average operational costs of the orange processing;

production, storage and international logistics of FCOJ

Source: Elaborated by Markestrat based on CitrusBR data.

26

Average cost of orange processing: production, storage and logistics of FCOJ (does not include depreciation or amortization of goods or the right of fixed assets)

ITEM / SEASON UNIT 2000/01 2001/02 2002/03 2003/04 2004/05 2005/06 2006/07 2007/08 2008/09 2009/10

(I) Average costs of maritime logistics, port

operations, administrative, sales and

financing of w orking capital abroad

Dollars per ton of FCOJ U$ 130 U$ 128 U$ 118 U$ 127 U$ 120 U$ 141 U$ 160 U$ 181 U$ 179 U$ 156

(II) Average costs of overland flow ,

operations and port charges in BrazilDollars per ton of FCOJ U$ 39 U$ 35 U$ 28 U$ 33 U$ 38 U$ 48 U$ 53 U$ 66 U$ 70 U$ 79

(III) Average costs of orange processing and

production of FCOJ and by-products,

administrative and financing of w orking

capital in Brazil

Dollars per ton of FCOJ U$ 300 U$ 265 U$ 164 U$ 234 U$ 230 U$ 293 U$ 326 U$ 432 U$ 447 U$ 497

(IV) Total average costs = (I) + (II) + (III) Dollars per ton of FCOJ U$ 469 U$ 428 U$ 310 U$ 394 U$ 388 U$ 482 U$ 539 U$ 679 U$ 696 U$ 731

(V) Subtraction of by-products revenue FOB

factory plantDollars per ton of FCOJ -U$ 121 -U$ 132 -U$ 145 -U$ 173 -U$ 117 -U$ 148 -U$ 162 -U$ 219 -U$ 247 -U$ 197

(VI) Average total costs subtracting the

revenue with by-products = (IV) - (V)Dollars per ton of FCOJ U$ 348 U$ 296 U$ 165 U$ 221 U$ 271 U$ 334 U$ 377 U$ 460 U$ 449 U$ 534

Average industrial yield including the

recuperation of secondary and tertiary solids

Orange boxes needed to

obtain 1 ton of FCOJ 66 Brix246 236 224 226 242 227 232 230 255 263

Reals per 1 Dollar R$ 1.93 R$ 2.44 R$ 3.22 R$ 2.99 R$ 2.79 R$ 2.30 R$ 2.13 R$ 1.82 R$ 1.97 R$ 1.85

Dollars per 1 Euro U$ 0.90 U$ 0.89 U$ 0.99 U$ 1.08 U$ 1.14 U$ 1.13 U$ 1.15 U$ 1.22 U$ 1.26 U$ 1.23

Average disbursement exchange rate in the

period of the season

Source: Elaborated by Markestrat based on CitrusBR data.

27

AGENDA

1) Markestrat Presentation

2 ) The Orange Juice Chain in Brazil

3) Structural Changes in Brazil: Press Evidences of Costs

Increases

4) Structural Changes in Agricultural Costs

5) Structural Changes in Industry & Logistics Costs

6) Final Messages

28

FINAL MESSAGES

Brazil is the major supplier of orange juice to Europe

Due to structural changes as the economy of the country

emerges, the traditional comparative advantages that Brazil

used to have in relation to other orange producers erode.

The main problems faced by the Brazilian citrus sector are

the increase of land prices and labor costs, the spread of

citrus diseases and exchange rate. This scenario will also

happen in other countries that produce orange, as it

happened in Florida.

How to solve these problems?

30

HOW TO SOLVE THESE PROBLEMS?

31

HOW TO SOLVE THESE PROBLEMS?

1) INCREASE EFFICIENCY

A lot has been done, but there is room for more improvements in Brazil,

mostly at the farm level.

Source: Elaborated by Markestrat - University of São Paulo with data from IBGE (Brazilian Institute of Geography and Statistics), 2010

620.770

719.735

736.770 766.640

776.690

609.475

581.487

586.937

600.060

587.935

574.510

571.532

584.096

592.568

566.652

432,7

406,3 429,3

370,3

416,0

486,7

570,3

616,4

545,1

613,6

612,9

616,1

625,4

601,3

590,1

300,0

350,0

400,0

450,0

500,0

550,0

600,0

650,0

550000

600000

650000

700000

750000

800000

1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009

Bo

xes/

hectare

Hectares

Area x Productivity - Oranges in the state of São Paulo (Brazil)

Area Productivity

33

HOW TO SOLVE THESE PROBLEMS?

2) INCREASE PRICES TO THE FINAL CONSUMER

The question is how to transfer the increase of production costs to the end

consumer, when there are many new beverages competing with the traditional orange

juice.

This can be a matter of marketing: orange juice could be advertised differently,

aligned to new consumer tendencies, allowing it to have a price increase.

Would it be enough an increase of 15 cents/package at the retail sector? For a

person who consumes 20 liters of OJ/year, the increase would cost less than a

cigarettes package per year.

35

HOW TO SOLVE THESE PROBLEMS?

3) A KEY FACTOR: SUSTAINABILITY

The price of the orange juice should be higher not only

because of the increasing costs of production, but also because

of the sustainability of the sector.

Besides complying with rigorous patterns of environmental

and social sustainability, the Brazilian citrus sector will improve

its economic viability with the Consecitrus, a mechanism that

after being implemented will help to avoid huge fluctuations in

prices.

37

MARKESTRAT │ Center of Research and Projects in

Marketing and Strategy

www.markestrat.org

FUNDACE │Foundation for Research and

Development of Business, Accounting, and

Economics

www.fundace.org.br