material handling and industry 4web.alt.uni-miskolc.hu/umilog40/06_boh%e1cs_g%e1bor.pdf ·...
TRANSCRIPT
Dr. Gábor BohácsAssociate professor
MATERIAL HANDLING AND INDUSTRY 4.0
DEPARTMENT OF MATERIAL HANDLING AND LOGISTIC SYSTEMSWWW.LOGISZTIKA.BME.HU
Dániel GáspárAssistant lecturer
Introduction, fields of material handling
Identified, actual problems
Material handling evolution steps
Setting into the wider context of logistic’s future evolution
Symbiotic interactions between material handling and Industry 4.0
Contents of the Presentation
Introduction
1952. Department of Lifting Machines and Material Handling Machines
1969. Department of Building Machines and Material Handling Machines
2000. Department of Building Machines, Material Handling Machines and Manufacturing Logistics
2013. Department of Material Handling and Logistic Systems
Material handling at a glance
Source: The evolution and future of manufacturing: A review
• Material handling equipment (MHE) are crucial parts of today’s manufacturing systems• Plays an important role in enhancing productivity and flexibility of the entire system as well as
effective utilization of resources. • The cost of material handling constitutes15% to 70% of the total manufacturing cost of a product. • Material handling systems integrate equipment and other technologies of manufacturing systems. • There are six categories identified by Mirhosseyni and Webb, namely, industrial trucks, floor
conveyors, overhead conveyors, automatic guided vehicles, cranes and manuals
Cost of new installations
Identified, actual problems
Lack of workforce in both material handling machines’ expert, manufacturer and operator area
Rapid development from technological and informationaspects
Material handling evolution steps
Material handling machines were …
Handling problem solvers and accessorial machinery in theindustry and logistics
Material handling evolution steps
Components of complex materialflow systems
Material handling machines are…
Material handling evolution steps
„Apps” withspecial interfaces
Material handling machines will be…
Source of the figure:VDI: Fortentwicklung des Referenzmodells für die Industrie 4.0 – Komponente.
https://www.vdi.de/fileadmin/vdi_de/redakteur_dateien/gma_dateien/6146_PUB_GMA_ZVEI_Statusreport_-
_RAMI_4-0_Struktur_der_Verwaltungsschale_Internet.pdf
Developed by the Workgroup for technical and informatical issues of the Hungarian Association of Logistics, Purchasing and Inventory Management (MLBKT)
Setting into the wider context of logistic’sfuture evolution
2017
2050
2030
Logistic
networks
Logistic
infrastructure
Logistic
resources
Customer
demands
Internet of
everything
Open supply
chains
Novel art of
required
knowledge,
education
Interfacing
digital, human
and machine
components
Novel work
assignments
and work
culture
Green and ressource
saving logistic
technologies
Intelligent
Track & Trace
Significant increase
of e-commerce
Spreading of
software
agents
Mass spreading
of individual
products
Market
segmentation into
strongly different
customer groups
Supply chains
are controlled
by artificial
intelligence
Increase of device
intelligence
Rapid
spreading of
mobile devices
Integrated human and
machine intelligence
Shared components
of logistic
infrastructure
Artificial
intelligence
controlled
environment
Material handling and Industry 4.0examples
Material handling and Industry 4.0examplesAdaptable material handling systems
Source: Industrie 4.0 und cyberphysische Systeme:Kurzlebiger Trend oder Arbeitswelt von morgen?
Source: netkoPs
Levels of intelligence
1. plug & communicate2. plug & route3. plug & transport
Material handling and Industry 4.0examples
Adaptable material handling systems
Source: Smart adaptable assembly systems
Decentral, modular intelligent components
Material handling and Industry 4.0examples
Flexibility is increased by the use of robots in all areas
Material handling and Industry 4.0examples
Applying adaptive, data-driven virtual simulation models
Wang et al: Data driven production modeling and simulation of complex automobile general assembly plant
Source: Flexsim
Material handling and Industry 4.0examples
Excessive application of sensors
Source: Fraunhofer IML
Source: Würth
Material handling and Industry 4.0examples
Reference architecture model of Industry 4.0
Layers:
BusinessConstructionalPowerFunctionalLocationalSecurityNetworkHuman Source: Fortentwicklung des Referenzmodells für die Industrie 4.0 – Komponente
Material handling and Industry 4.0 – thecurrent trend
Forrás: DHL: INTERNET OF THINGS IN LOGISTICS
Model building from the defined components
Currently in material handling a main issue to translate and adapt this methodology
Problemformulation
Search forexistingmodels and components
Network of machines, humans, databasis and methods automatically given
Implementation, analysis
Thank you for your attention!