material handling catalog -...

MaterialHandlingCatalog

170 Thorn Hill RdWarrendale, PA 15086

724-741-9000 www.cervisinc.com

©2016 Cervis Inc. All rights reserved. #0516

TABLE OF CONTENTS:Capabilities & Industries ..................................................... 1-2

Standard SystemsSmaRT Lift Systems ................................................................3-4TM70/1.06 System ................................................................5-6TM70/1.13B System ..............................................................7-8TM70/2.13B System ............................................................9-10TM70/iK2.13B LV System ...................................................11-12ATEX / CSA / UL System .....................................................13-14

Engineered Systems / Detent Lever Console Boxes ............15-16

Handheld Options ...............................................................17-18

Software Options ................................................................19-20

Custom Solutions / Industrial Brake Solutions ...................21-22

Notes ...................................................................................23-24

HANDLING YOUR SUCCESS

CERVIS HAS A DEEP HISTORY

WORKING IN THE INDUSTRIAL

MATERIAL HANDLING MARKETS.

WE MAINTAIN A STAFF OF HIGHLY

TRAINED INDIVIDUALS. OUR YEARS

OF APPLICATION EXPERTISE IN

THE OVERHEAD BRIDGE CRANE

MARKET MAKE CERVIS A FRONT

RUNNER IN THE INDUSTRY.

Cervis has the ability to provide industrial

wireless remote control solutions for standard

and highly engineered specifications. We are

specialists in both AC and DC crane control

and have a passion to construct the best

industrial wireless radio remote control on

the market.

Our product offering provides a host of

ergonomically designed, durable and

customizable transmitter packages. As

well we offer standard receiver packages

and complete AC and DC control panel

engineered solutions.

1 2

STANDARD SYSTEMS1 Speed Trolley/Hoist Control SmaRT HANDHELD SPECIFICATIONS

Radio 906-924MHz – two way transceiverAntenna InternalBatteries 3 AAA Alkaline (>100 hrs)Integrity IP65Operating Temp -4°F to 131°F (-20°C to 55°C)Dimensions 5.4 x 2.7 x 1.12 inches (136.38 x 67.96 x 28.42 mm)Weight 0.50 lbs (200 grams)

SmaRT BASE UNIT SPECIFICATIONSRadio 906-924MHz – two way transceiverAntenna ExternalPower 100-240VACIntegrity IP65/7Operating Temp -4°F to 131°F (-20°C to 55°C)Dimensions 5.24 x 4.69 x 1.42 inches (119 x 133 x 36 mm)Relays 1 Form C 8A - 5 Form A 6A @ 250VAC

SmaRT LIFT SYSTEMS

1 Compact durable handheld2 Single speed control for Trolley Hoist3 Long battery life from standard

alkaline batteries4 Muliple LED diagnostics on handheld5 Compact, well sealed base unit6 100-240VAC control power7 36” pigtail pre-wired with

quick disconnect8 Robust RF range9 FCC / IC License free approval

SmaRT Lift 4

COMPLETE SYSTEM INCLUDES:• (1) or (2) Handhelds• Receiver with External antenna connection• 36” outport wiring and quick disconnect• Antenna• Set of System Drawings and Operators manual• (1) Year Warranty and Exceptional Customer Support

K1

K2

K3

K4

K6

1

2

3

4

5

6

7

8

9

10

11

12

K5

JP5

7-28VAC (L)

HOIST UP

COMMON VOLTAGEFEED-MAINLINE

HOIST DOWN

COMMON VOLTAGEFEED-HOIST

MAINLINE

1

2

4

6

10

11

12

BU CONNECTOR

PINS

N/C5

N/C7

N/C8

N/C9

7-28VAC (N)3

N/C

SmaRT Lift 6

3 4 | Material Handling Catalog is a product of

STANDARD SYSTEMS2 Speed Trolley/Hoist Control

TM70/1.06 SYSTEM(Standard 2 Motion 2-Speed Crane Control)

TM70/1 Transmitter Qualities:1 STOP Function CAT 3 Pld2 High Tactile Feel Pushbuttons for Crane Motions3 Removable ON/OFF Key Switch4 Warning/Start Pushbutton5 Push/Pull STOP Switch with Redundant Switch Contacts6 Transferable EEPROM Module for Simple Spare Handheld Service7 Uses NiMH Rechargeable Battery8 900MHz Radio

R06 Receiver Qualities:1 STOP Function CAT 3 Pld2 120VAC Input Power3 Series STOP Relays4 3 Contact Sequence for Crane Motions5 Warning/Start6 Pre-wired with 6’ Pigtail7 Internal Antenna Standard8 900MHz Radio

Complete System Includes:• Can be Delivered with (1) or (2) TM70/1 Handhelds• (1) R06 Model Pre-wired Receiver with Internal Antenna • (2) NiMH Rechargeable Batteries• (1) CB70 Model Dual Port Battery Charger and Power Supply• Set of System Drawings and Operators Manual• (1) Year Warranty and Exceptional Customer SupportOptions: External Antenna, Embedded Horn

R06 Receiver

TM70/1 Handheld

Battery Charger& Batteries

120 VAC POWER5

4

3

2

1

DC POWER

SUPPLY

N (AC)/+DC

L (AC)/-DC

GND

RL2

1

2

Y/G

17

26

38

45

510

611

9

10

13

114

143

712

89

12

HOIST DOWN K7

HOIST UP K6

HOIST 2ND K5

TROLLEY LEFT K4

TROLLEY RIGHT K3

TROLLEY 2ND K2

SAFETY K1

HORN/START K8

STOP

5 6 | Material Handling Catalog A product of

STANDARD SYSTEMS3 Motion 2 Speed Control

TM70/1.13B SYSTEM(Standard 3 Motion 2-Speed Crane Control)


R13B Receiver Qualities:1 STOP Function CAT 3 Pld2 120VAC Input Power3 Series STOP Relays4 3 Contact Sequence for Crane Motions5 Warning/Start6 Pre-wired with 6' Pigtail7 Internal Antenna Standard8 900MHz Radio

Complete System Includes:• Can be Delivered with (1) or (2) TM70/1 Handhelds• (1) R13B Model Pre-wired Receiver with Internal Antenna • (2) NiMH Rechargeable Batteries• (1) CB70 Model Dual Port Battery Charger and Power Supply• Set of System Drawings and Operators Manual• (1) Year Warranty and Exceptional Customer SupportOptions: External Antenna, Embedded Horn

R13B Receiver

TM70/1 Handheld


120 VAC POWER

4

5

DC POWER

SUPPLY

2L (AC)/-DC 1

3N (AC)/+DC 2

312

20

24

157

156

158

1GND Y/G

STOP

HORN / START K2

HORN / AUX1 K12

AUX3 K1

AUX2 K15

HOIST UP K3HOIST 2ND K4

HOIST DOWN K5

TOLLEY RIGHT K6TROLLEY 2ND K7TROLLEY LEFT K8

BRIDGE FWD K9BRIDGE 2ND K10BRIDGE REV K11

SELECT T/H #1 K13

SELECT T/H #2 K14

KSTOP 2

KSTOP 1K2_NO

K2_COM

K12_NO

K1_NO

K1_CM

9K3_NO

11K3_NO

10K5_NO

4CM1

K12_CM

K12_NC

22

155

151

152

13K6_NO

15K7_NO

14K8_NO

16CM2

153

6K9_NO

8K10_NO

7K11_NO

5CM3

166

154

K15_NO

K15_CM

K15_NC

18K13_NCK13_NO

K13_CM

K14_CM

16017

K14_NCK14_NO

Lb**

HLa


STANDARD SYSTEMS4-5 Motion 2 Speed Control

TM70/2.13B SYSTEM(Standard 4-5 Motion 2-Speed Crane Control)



Complete System Includes:• Can be Delivered with (1) or (2) TM70/2 Handhelds• (1) R13B Model Pre-wired Receiver with Internal Antenna • (2) NiMH Rechargeable Batteries• (1) CB70 Model Dual Port Battery Charger and Power Supply• Set of System Drawings and Operators Manual• (1) Year Warranty and Exceptional Customer SupportOptions: External Antenna, Embedded Horn

R13B Receiver

Battery Charger& BatteriesTM70/2 Handheld

120 VAC POWER

4

5

DC POWER

SUPPLY

2L (AC)/-DC 1

3N (AC)/+DC 2

312

20

24

157

156

158

1GND Y/G

STOP

HORN / START K2

HORN / AUX1 K12

AUX3 K1

AUX2 K15


HOIST DOWN K5



SELECT T/H #1 K13

SELECT T/H #2 K14

KSTOP 2

KSTOP 1K2_NO

K2_COM

K12_NO

K1_NO

K1_CM

9K3_NO

11K3_NO

10K5_NO

4CM1

K12_CM

K12_NC

22

155

151

152

13K6_NO

15K7_NO

14K8_NO

16CM2

153

6K9_NO

8K10_NO

7K11_NO

5CM3

166

154

K15_NO

K15_CM

K15_NC

18K13_NCK13_NO

K13_CM

K14_CM

16017

K14_NCK14_NO

Lb**

HLa


STANDARD SYSTEMS3-5 Motion 2 Speed Control

TM70/iK2.13B LV SYSTEM(Standard 3-5 Motion 2-Speed Crane Control)

TM70/iK2 Console Box Qualities:1 STOP Function CAT 3 Pld2 Lever Control for Crane Motions (Joystick Option with Detent)3 Removable ON/OFF Key Switch4 Warning/Start Pushbutton5 Push/Pull STOP Switch with Redundant Switch Contacts6 Transferable EEPROM Module for Simple Spare Handheld Service7 Uses LiON Rechargeable Battery8 900MHz Radio


Complete System Includes:• Can be Delivered with (1) or (2) TM70/iK2 Console Boxes• (1) R13B Model Pre-wired Receiver with Internal Antenna • (2) LiON Rechargeable Batteries• (1) CB70 Model Dual Port Battery Charger and Power Supply• Set of System Drawings and Operators Manual• (1) Year Warranty and Exceptional Customer SupportOptions: External Antenna, Embedded Horn,

3 & 5 speed expandable

120 VAC POWER

4

5

DC POWER

SUPPLY

2L (AC)/-DC 1

3N (AC)/+DC 2

312

20

24

157

156

158

1GND Y/G

STOP

HORN / START K2

HORN / AUX1 K12

AUX3 K1

AUX2 K15


HOIST DOWN K5



SELECT T/H #1 K13

SELECT T/H #2 K14

KSTOP 2

KSTOP 1K2_NO

K2_COM

K12_NO

K1_NO

K1_CM

9K3_NO

11K3_NO

10K5_NO

4CM1

K12_CM

K12_NC

22

155

151

152

13K6_NO

15K7_NO

14K8_NO

16CM2

153

6K9_NO

8K10_NO

7K11_NO

5CM3

166

154

K15_NO

K15_CM

K15_NC

18K13_NCK13_NO

K13_CM

K14_CM

16017

K14_NCK14_NO

Lb**

HLa


TM70/iK2 Console Box& R13B Receiver


ATEX / CSA / UL SYSTEMS3-5 Motion 2 Speed Crane Control

TM70 INTRINSICALLY SAFE HANDHELDS(3-5 Motion 2-Speed Crane Control)

TM70 IS Transmitter Qualities:1 STOP Function CAT 3 Pld2 High Tactile Feel Push Buttons for Crane Motions3 A/BOTH/B Selector Switch Options4 Removable ON/OFF Key Switch5 Warning/Start Pushbutton6 Push/Pull STOP Switch with Redundant Switch Contacts7 Transferable EEPROM Module for Simple Spare Handheld Service8 Uses LiON Rechargeable Battery9 900MHz Radio UL-913-2006 Class I Div 1, Groups A, B, C & D

Class II Div 1, Groups E, F & G Zone 21, AExiaD T135C

ATEX 94/9/CE Directive EXII 2 G D Ex Ia IIB T4

INERIS 08ATEX00006

Complete System Includes:• Can be Delivered with (1) or (2) TM70 IS Handhelds• (1) R70 Model Pre-wired Receiver with External Antenna • (2) IS Rechargeable Batteries• (1) CB70 Model Dual Port Battery Charger and Power Supply• Set of System Drawings and Operators Manual• (1) Year Warranty and Exceptional Customer SupportOptions: Installed in NEMA 7 XP enclosure,

Antenna Isolation Barrier, Radio / Manual Transfer Switch

Battery Charger& IS Batteries

R70 Receiver

R70 XP Receiver(Receiver with Transfer Switch Option)

TM70 IS Transmitters

Note:*Antenna Isolation Required if Receiver installed in Nema Enclosure* Battery charger is not Intrinsically Safe


ENGINEERED SYSTEM CONSOLE BOXES

TM70/iK Console Box Features:1 Up to 3 joysticks or 8 single axis paddles2 Multiple auxillary toggle switches, rotary selector switches or

potentiometers3 External, extracable EEPROM module4 Multibrand Radio (400-930MHz)5 STOP function CAT 3–Pld6 IP65/NEMA 47 Rechargeable batteries8 Belt and/or shoulder strap mountOptions: Full-Duplex communication, Range Limitation,

3.5” color TFT display, Mill Duty Detent Levers

IK3

IK4

IK2TM70/9

Integrated Solutions

TM70/10


HANDHELD OPTIONS

LCD DISPLAY2 x 12-character LCD display for information feedback from receiver, allowing safety control and maneuverability of operation.

HEAVY-DUTY DETENT LEVERS

LBT (Listen Before Transmitting)On transmitter start-up, the radio remote equipment will automatically look for a free channel. If another user activates a radio remote device on the same working channel, the transmitter can simply be switched off and on again to find another free channel and allow work to continue.

HANDHELD ROTARY SWITCH

17 18 | Material Handling Catalog

COMMUNICATION OPTIONS

AUTO

F1

F2

F3

AUTO

F1

F2

F3

TANDEM SYSTEMFor situations requiring the use of two or more independent cranes moving simultaneously. The master transmitter can choose whether to work simultaneously with several receivers or independently with one of them.

AFA (Automatic Frequency Management)The locating of available frequencies (or better quality ones) takes place automatically without any user intervention. This makes it more convenient for the user, and allows productivity to be increased as it almost completely cuts the downtime of the equipment and, therefore, of the machine being operated through the remote control device.

RANGE LIMITERThe remote can only be used when there is an infrared connection between the infrared transmitter and the radio transmitter. This rules out risk situations caused by activating the remote without clear and safe view of the machine.

MULTIPLE RECEIVER SYSTEMSPossibility of working with a single transmitter and multiple receivers at the same time.

AUTO

F1

F2

F3AUTO

F1

F2

F3


In the industrial material handling market, while the basic application remains similar, the control interfaces vary. Cervis has the experience to manage the wide array of requirements in the market.

Integration is our specialty; we engineer solutions for complex crane control requirements including drive interface design, packaging and installation.

CUSTOM SOLUTIONS INDUSTRIAL BRAKES

INTEGRATED SOLUTIONS1 AC / DC control packages 2 Complete panel design 3 Integrated Radio 4 Integrated radio/manual

transfer switches 5 Custom relay sequences 6 Stepped and Step-less control 7 Easy wiring interface

Partnering exclusively with ANTEC global brakes, a world leader in industrial brake technology, Cervis, Inc. covers the entire range of industrial drum, disc and specialty brakes. Applications include brake systems for overhead cranes, rolling mills, transfer cars and many other industrial products.

With over 50 year’s experience and more than 300,000 brakes installed worldwide in industrial environments and wind power generation, together with ANTEC, Cervis is ready to put our brakes to work for you.


AC DISC FEATURES & OPTIONS:1 Self-lubricating bushes in all the joints2 Stainless steel shafts3 Torque scale4 Self-adjusting system for arms & brake shoes5 Symmetric design6 Asbestos-free linings7 Eccentric transmission system:

simpler, lighter, less maintenance

DC SHUNT:Electromagnetic drum brakes are brakes that act on a drum and are released by an electrically applied spring. The brake is released by means of a DC-operated magnet. We alo offer mixed brakes, which are a combination of the DC Shunt plus hydraulic override pedal.

AC DRUM FEATURES & OPTIONS:1 Automatic lining wear adjustment2 Open brake switch indicator3 Lining wear detector4 Hand release lever5 Progressive braking through a

Descent valve in the thrustor6 Reduced torque7 Torque scale8 Marine Duty Paint9 Pneumatic or hydraulic release ATEX Certificate

R70 PLUS RECEIVER Stop Function Cat. 3 - PLd

Ingress Protection IP65/NEMA4

Frequency Band Multiband (400 - 930 MHz)

AC Power Supply 48/115/230 VAC

DC Power Supply 9-35 VDC

Antenna External

Removable EEPROM Internal

Signalling Internal

ON/OFF Outputs (Max.) 53

Analog Outputs (Max.) 10

CANOpen, Profibus-DP SAE J1939 N/A

ON/OFF Inputs (Max.) 44

Analog Inputs (Max.) 8

Maximum Output Current 8A

Operating Temperature Range -20°C +70°C (-4°F +158°F)

Weight (with Battery) Grams Depends on Configuration

Dimensions (LxWxH mm) 350x250x150

Cable Connection YES

Associated Transmitters iK3 & iK4


NOTES

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