mateu book protocol chapter final embedded figures
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PDMS microfluidic capillary systems for patterning proteins on surfaces and
performing miniaturized immunoassays
Mateu Pla-Roca and David Juncker
Abstract
In this chapter, we describe the fabrication and use of microfluidic capillary systems (CSs)
made in soft, transparent polydimethylsiloxane (PDMS). 16 microfluidic CSs, each
containing a loading pad, a microchannel and a capillary pump are engraved in a single
chip. The CSs are used for two applications, first to pattern fibronectin on glass surfaces to
locally control the adhesion of cultured cells to the substrate and second to carry out
multiplexed miniaturized immunoassays.
Keywords: microfluidics, miniaturizated immunoassays, micromosaic immunoassays,
protein patterning.
1 Introduction
Microfluidic systems can transport minute amounts on solutions and replace macroscopic
tubes, pipettes, vessels and dishes in a variety of applications. They help save reagents by
reducing sample size from milliliters to microliters, decrease the time-to-result by
enhancing mass transport, and allow many reactions to be carried out simultaneously on a
small chip. These characteristics have driven the adoption of microfluidic systems in a
variety of fields and notably in chemistry, biology and medicine.
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1.1 Microfluidic capillary systems
A microfluidic capillary system (CS) is made of three elements: a loading pad, a
microchannel and a capillary pump, each with a precisely designed geometry. The three
elements are structured into a flat substrate, and the recessed (inner) surface is made
hydrophilic. A liquid delivered to the loading pad of a CS can therefore spontaneously fill
the microchannel and capillary pump by capillary forces alone. The direction and the flow
rate are defined by the capillary forces and the flow resistance, both of which depend on
the geometry of the three elements of the CS, and which can therefore be controlled (and
pre-programmed) by modifying the geometry. “Capillary systems” and “microfluidic
networks” have both been used to describe arrays of microchannels that are filled by
capillary force and used for immunoassays and surface patterning. In this chapter, we use
the word CS which reflects the fact that the microchannels have been designed to exploit
capillary effects so as to fulfill a particular function – akin to other systems.
1.2 Patterning proteins and performing immunoassays
Owing to the reversible sealing properties of the PDMS, capillary systems made of PDMS
(PDMS-CSs) are used in the present protocol. A section of the open microchannels of the
PDMS-CSs can be covered reversibly by placing a flat substrate onto the engraved PDMS
surface, and form a temporally closed microchannel for patterning proteins or carrying out
immunoassays on the surface of a substrate (Fig. 1). Solutions are loaded into the loading
pads with a conventional pipette and automatically flush through the microchannels by
capillary forces (Fig. 1.a-b). The reagents in solution adsorb or react with the surface while
faithfully replicating the pattern defined by the microchannels. If the solution is a
physiological buffer containing proteins (for example capture antibodies or cell adhesion
proteins), the proteins will adsorb to the substrate and form a pattern of parallel lines. After
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rinsing the channels with buffer and double-distilled water, the substrate is peeled off from
the PDMS-CSs (Fig. 1.c). The non- patterned areas are “back -filled” by incubating the
substrate with a drop of solution containing a “blocking agent”, such as the bovine serum
albumin protein, which adsorbs to the surface and prevents further binding of other
proteins (Fig. 1.d). The patterned surface can be used for cell cultures (Fig. 1.e) if cell
adhesion proteins were patterned (1,2) or for performing immunoassays if antibodies were
patterned. A “drop” immunoassay (Fig. 1.A) is performed by incubating the patterned
substrate surface with a drop of a sample solution (Fig. 1.f ). Each line of immobilized
capture antibody specifically binds its target analytes in the sample in a concentration
dependent manner. Fluorescent detection antibodies are then delivered over the substrate
and bind only to the line where the target analytes have been captured and immobilized
(Fig. 1.g). The result of the assay is visualized with a fluorescence microarray scanner or a
fluorescence microscope (Fig. 1.h). In one experiment, it is thus possible to detect multiple
analytes contained in a small sample ( 3).
Alternatively, it is possible to perform all the steps of an immunoassay without removing
the substrate from the engraved PDMS (Fig. 1.B) by sequentially delivering and flowing
solutions of blocking agent, samples and labeled detection antibodies through the CSs
(Fig. 1.i-m). We call this approach protocol a “microchannel” immunoassay. Each
microchannel corresponds to a single analyte only, and repeated delivery of the sample to
multiple channels is necessary to analyze multiple analytes. This protocol further reduces
sample consumption and incubation time because a few hundred nanoliters can suffice for
tens of minutes of continuous flow and sample replenishment within the microchannels,
and thus enable high sensitivity assays ( 4,5).
It is also possible to measure multiple analytes in multiple samples simultaneously by first
patterning of (m) capture antibodies, then removing the substrate, rotating it 90 degrees,
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and sealing it against a second microengraved PDMS-CSs (Fig. 1.C). The second PDMS-
CSs is used to flow blocking agent and (n) different samples and detection antibodies
across the capture lines (Fig. 1.o-q). In this scenario, each intersection represents a unique
combination and m × n different binding reactions can be performed at once on a single
chip. After peeling off the substrate from the CSs (Fig. 1.r), the binding is analyzed by
fluorescence imaging and each binding event forms a bright square at the intersection
(Fig. 1.s); because the overall pattern appears as a “mosaic” of squares (Fig. 2), these
assays have been dubbed “micromosaic” immunoassays. Such assays have been used to
quantify cross-reactivity between antibodies (6 ), measure DNA hybridization rates (7 ),
detect protein biomarkers (8) (Fig. 2.D), viruses and bacteria analytes ( 9) and perform
competitive immunoassays (10).
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Fig. 1. Using PDMS-CSs for patterning surfaces with proteins and for performing miniaturized
immunoassays. (a) A substrate is sealed over the open microchannels of the CSs. (b) Antibodies or
proteins are patterned on the substrate by flowing solutions through the microchannels. Three
different types of miniaturized immunoassays (“drop”, “microchannel” and “micromosaic”) can be
performed following the three different protocols (A, B, C). (A) After peeling off the substrate
from the PDMS-CSs, the substrate patterned with lines of capture antibodies is incubated with a
drop of sample solution and will bind target analytes in the sample. (B) The substrate is kept in
place and each channel is sequentially flushed with minute amounts of different sample solutions
thus allowing the detection of one analyte per channel. (C) A micromosaic immunoassay is
performed by removing the substrate, rotating it by 90 degrees and flowing different samples in
each “column” across all “lines” of capture antibodies. When a target analyte corresponding to an
immobilized antibody is present in the sample, it will be captured at the intersection of the
corresponding line and column. Such a micromosaic immunoassay allows detecting multiple
analytes in multiple samples simultaneously.
In the following protocol we provide some basic design guidelines on how to make and use
PDMS-CSs and a step by step description on how to pattern proteins and to carry out the
miniaturized immunoassays presented in Fig. 1.
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1.3 Designing PDMS-CSs
CSs can be made in silicon (Si), glass or PDMS. The advantage of PDMS-CSs is that
owing to PDMS spontaneous and reversible sealing properties they can be sealed to any
type of smooth surface. This property allows using glass and gold substrates, coated with
silanes and thiols respectively, or polymer substrates made of polystyrene, polycarbonate
or poly(methylmethacrylate). The glass surfaces used in this protocol are coated with a
self-assembled monolayer of a silane with epoxy groups prior to use (11). The epoxy
groups on the surface ensure a good attachment of the proteins via a covalent reaction
between the epoxy group and their amino groups.
PDMS-CSs are made by replica molding (12) of a master which is typically made of a Si
wafer structured with an inverse pattern of the microchannels. The PDMS-CSs presented
here comprise an array of 16 independent CSs, each containing a loading pad, an open
microchannel, and a capillary pump (Fig. 3.A, B, C). Once the loading pad is filled with a
solution, the negative capillary pressure at the liquid-air interface at the filling front
produces a continuous flow without requiring neither peripheral pumps, nor controllers,
nor connections (Fig. 3.D). The key to spontaneous filing is to “activate” the inside surface
of the PDMS microchannels and render it hydrophilic which can be done by exposing the
chip to an oxygen plasma or to ozone.
The flow rate (Q)
of a CS can be calculated and is proportional to the capillary pressure
(Pc) formed at the liquid-air interface of the filling front, divided by overall flow rate
resistance ( R) of the CS, Q ~ Pc/R. Both Pc and R are defined by the cross-section of the
conduit as follows: For conduits with a square cross-section, the Pc scales with the width w
of the conduit as w-1
and the resistance R scales as w4
( 5). Thus, by reducing the cross-
section w by a factor of 2 for example , Pc doubles , R increases by a factor 16 and Q
decreases by a factor 8. One important parameter that needs to be considered when
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designing a CS is that as the channel is being filled over an increasing length l, the flow
resistance R also continuously increases proportionally to the filled length, R ~ l for a
channel with a constant cross-section. In addition, the resistance of all upstream sections
needs to be added as well. The characteristic dimension of the microstructures in the
capillary pumps is made smaller than the one in the loading pad to create a stronger
capillary pressure and generate unidirectional flow towards the pump. The arborescent
architecture of the capillary pumps provides a high capillary pressure and a large volume
while not significantly adding to the overall flow resistance when being filled because all
channels run parallel to one another. The capillary pump also serves as a waste, or as a
sample concentrator. The total volume of each capillary pump is only a few hundred
nanoliters, but larger volumes can be loaded in each CS and flowed through each assay
area if a tissue (or any kind of wicking material) or evaporation is used to drain liquid in
one or several capillary pumps (Fig. 3.E). A capillary retention valve (CRV) can be used
as a control element for entirely self-regulated and autonomous CSs. CRVs prevent
undesired drainage of the assay area and trapping of bubbles, and are particularly useful
when multiple solutions are added sequentially to many channels, but are beyond the scope
of this chapter. Interested readers can find additional information on the design and use of
CRVs in refs. 4 and 5.
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Fig. 3. (A) PDMS-CSs chip with loading pads, microchannels and capillary pumps. Each channel
has been loaded with a different colored solution. (B, C) Detailed view of a loading pad and
capillary pumps. (D) Schematic showing how reagent solutions are delivered to the loading pads by
means of a micropipette. Capillary pumps continuously flush sample through the reaction area,
where the adsorption or binding events are occurring. (E) Multiple solutions and large volumes can
be flushed and drained sequentially using a flow promoter (i.e. a clean room paper or a tissue) in
contact with the capillary pumps.
500 m
2 mm
A B
C
microchannel
Loading pads
Capillary pumps
Assay area 16 CSs
500 m
E
Micropipette (solution 2)
Micropipette (solution 1)
Flow promoter (tissue)
Loading pad
D
Loading pad Capillary pump
Substrate
Substrate
Capillary pump
Filling front
Reaction area
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To design a CS the following parameters need be taken in account:
1) CS chip: The larger the number of CSs, the more difficult it becomes to load them
rapidly without error. The chip shown (Fig. 3.A) include 16 CSs each 30 mm long.
2) Loading pads: The size of the loading pads and the spacing between has to be
sufficiently large in order to allow manual delivery of solutions with a
micropipette. In the presented design the loading pad area is approximately 0.7
mm2.
3) Microchannels: The length (l), width (w), depth (d), and spacing (s) are critical
parameters to be considered. The assay area is 8 mm long, and each microchannel
is 150 m wide, 30 m deep and the channels are arrayed with a pitch of 300 m.
CSs have a high flow rate. For high sensitivity immunoassays we recommend
10-30 m deep channels and aspect ratios between 1:2 and 2:1( 5). The length of the
microchannels on the assay area of the CS array should be sufficiently long to
allow an easy rotation of the substrate when a “micromosaic” immunoassay is
performed.
4) Capillary pumps: A trade-off has to be made between a small pump with a limited
capacity and a large pump with a big footprint which will limit the number of CSs
that can be arrayed on a chip.
2 Materials
2.1 General material and reagents
1. Polystyrene Petri dishes (150 mm × 15 mm and 60 mm × 15 mm, untreated,
Corning, MA).
2. Vacuum desiccator and a vacuum line (1 mm Hg).
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3. Plasma chamber (Plasma Line 415, Tegal Corporation, CA) connected to air or
oxygen. Alternatively an ozone production system can be used.
4. Leveled oven with thermometer.
5. Nitrogen blowgun or duster (ChemTronics, Ultra Jet, GA).
6. Tweezers (SPI, 2A). Round flat tip.
7. Microscope slides (Fisher, 25 cm × 75 cm, pre-cleaned).
8. Powder-free gloves (Fisher).
9. Tape (Scotch Ruban Magic tape).
10. Clean room paper (Perotex 100, Perotech Sciences inc., Montreal, Canada).
11. Absorbent paper (Kimwipe, SPI supplies, PA).
12. Nitrogen blowgun or duster (ChemTronics, Ultra Jet, GA).
13. Micropipette (0.5-2 L and 100-1000 L).
14. Scalpel or cutter.
15. Double-distilled water.
16. 96% ethanol and 75% ethanol.
2.2 Fabrication of the mold
The microfluidic PDMS-CSs are made by PDMS replica molding (12) of either SU-8 2015
(MicroChem, Newton, MA) photoresist patterned on a silicon wafer (Fig. 4) or a structured
SOI wafer. Mold fabrication is a standard procedure that can be performed in most
microfabrication facilities. Molds can be obtained from large universities through their
respective microfabrication services (13).
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Fig. 4. (A) 4” silicon wafer patterned with CSs made of SU-8 that serve as a mold for PDMS
replica molding. (B) Detail of an array of CS with the capillary pumps, loading pads and
microchannels.
1. Photomask with the design (Fineline Imaging, Colorado Springs, CO)
(see Note 1). Patterns have to be clear on the photomask because SU-8 is a negative resist.
2. SU-8 2015 (Microchem, Newton, MA).
3. HMDS, Hexamethyldisilazane (reagent grade 99%, Sigma-Aldrich). SU-8 adhesion
promoter.
4. Spin coater.
5. Photolithographic aligner or collimated UV light source.
6. SU-8 developer (Microchem, Newton, MA).
7. Silicon substrates (4”) (Monto Silicon technologies),
8. TPFS, Trichloro-1H,1H,2H,2H-perfluorooctylsilane (97%, Sigma-Aldrich).
9. Digitally controlled hot-plate (VWR, 810-HPS).
10. Glass Petri dish (5”).
1 cm
Capillary pumps
microchannels
A B
Loading pads
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2.3 Molding of PDMS-CSs and flat PDMS substrate
1. Polydimethylsiloxane (PDMS) Sylgard 184 prepolymer (Dow Corning, Midland,
MI).
2.4 Coating of cover slips with an epoxy-silane
1. Round or rectangular cover slips (Fisher brand).
2. Toluene (97%, Fisher Scientific, ACS reagent).
3. Epoxy-silane, 3-Glycidoxypropyldimethoxymethylsilane (3-GPS, 97%, Sigma-
Aldrich).
4. Cover slip staining racks (2 units) and staining dishes (2 units) (Fisher Scientific).
2.5 Reagents, proteins and antibody solutions
1. Phosphate buffered saline (PBS) (Fisher Bioreagents, 1X, pH 7.4) and double-
distilled water filtered with syringe filters (FisherBrand, 0.22 m, 13 mm syringe PVDF
sterile).
2. Carbonate-Bicarbonate buffer, pH 9.6, prepared following manufacturer
instructions (Carbonate-bicarbonate buffer capsule, Sigma-Aldrich). Filter the buffer with
a syringe filter after preparation.
3. Capture antibody solution: Chicken anti-goat immunoglobulin labeled with Alexa
Fluor 488 dye (AF488, green fluorescence) from Invitrogen diluted at 100 g/mL with
PBS. Store at 2-8ºC and protect from light. Bring to room temperature before using it.
4. Blocking solution: 1% (w/v) bovine serum albumin (BSA) (Sigma-Aldrich) in
filtered phosphate buffered saline (PBS) (Fisher Bioreagents, 1X, pH 7.4).
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5. Assay buffer: 0.1% (w/v) bovine serum albumin (BSA) (Sigma-Aldrich) and
0.1% (w/v) Tween-20 (Sigma-Aldrich) in PBS.
6. Sample solution: Goat immunoglobulin labeled with Alexa Fluor 647 dye
(AF647, red fluorescence) from Invitrogen is diluted at 0.1 g/mL with assay buffer. Store
at 2-8ºC and protect from light. Bring to room temperature before using it.
7. Fibronectin solution: sterile cell culture tested fibronectin (Sigma-Aldrich) is
diluted at 100 g/mL with carbonate-bicarbonate buffer. No BSA should be added. Store at
2-8ºC and bring to room temperature before using it.
2.6 Patterning of fibronectin on epoxy-coated cover slips for cell culture
applications
1. PDMS microfluidic capillary systems (PDMS-CSs).
2. Epoxy-silane coated cover slips.
3.
PBS, fibronectin solution and blocking solution. The solutions should be used at
room temperature.
4. Dulbecco's Modified Eagle Media (DMEM) and fetal bovine serum (sterile-filtered
and cell culture tested) both from Sigma-Aldrich.
5. 4% (w/v) paraformaldehyde (95% powder, Sigma-Aldrich) solution in PBS.
6. Toluene (97%, Fisher scientific, ACS reagent).
7. Myoblast cells suspension at 1 × 106
cells/mL (C2C12 cell line, American Type
Culture Collection, VA).
8. Microscope with DIC (Differential interference contrast) or phase contrast.
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2.7 Miniaturized immunoassay
1. PDMS-CSs.
2. Microscope slide (Fisher, 22 cm × 75 cm, pre-cleaned).
3. Square PDMS substrate cut to size (~1 cm2).
4. Blocking, capture antibody and sample solutions. The solutions should be used at
room temperature.
5. Fluorescence scanner with 488 nm and 633 nm laser excitations and FITC and Cy5
dyes emission filters or fluorescence microscope with the corresponding filters.
3 Methods
3.1 Fabrication of PDMS-CSs and substrates
3.1.1 Fabrication of PDMS-CSs
1. Activate the surface of the CSs mold in a plasma chamber for 1 min (see Note 2).
Place the activated mold immediately in a desiccator together with a few drops of TPFS
(Trichloro-1H,1H,2H,2H-perfluorooctylsilane) on a cover slip. Connect to vacuum for 1-5
min, close the desiccator valve and keep the mold for 1 h in the silane atmosphere. The
TPFS coating will prevent PDMS from sticking to the mold during replica molding.
2. Transfer the coated mold into a glass Petri dish and place it in an oven at 110ºC for
10 min. This will ensure the complete reaction of the silane with the surface.
3. Place the CSs mold on the bottom of a polystyrene Petri dish (150 mm × 15 mm)
and use tape to fix it to the Petri dish and cover the edges (Fig. 5). Pour PDMS prepolymer
(Sylgard 184) until it forms a 3 mm thick layer.
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Fig. 5. Tape the edges of the 4” silicon CSs mold on a plastic Petri dish before pouring
PDMS prepolymer.
4. Degas by placing the dish in a vacuum chamber for 5-30 min depending on the
vacuum level. Check with a microscope to ensure that the structures are bubble-free. If not,
place under vacuum for an additional 5 -10 min.
5. Fully cure the PDMS in the oven at 60ºC for 12 h (see Note 3).
6. Use a scalpel to cut the cured PDMS along the edge of the silicon wafer. Use flat
tweezers to peel off the replica from the mold. If handled carefully, the mold can be reused
many times. The TPFS needs to be applied every few months only. Inspect the mold under
a microscope after each replication. If PDMS residues are observed, especially in the
channels area, discard the mold.
7. Cut the PDMS-CSs from the PDMS replica and place tape on top of the engraved
CSs to prevent dust contamination of the patterned surface. Keep the rest of the replicas
face down in a Petri dish or in a dust free environment for future use.
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1. Use a scalpel to cut out several 2 cm × 5 cm pieces of clean room paper.
2. Use gloves in order to manipulate the PDMS-CSs. Rinse the gloves with ethanol
before using them. Peel off the protecting tape from the PDMS-CSs. Rinse the
microstructures with ethanol and dry it with nitrogen (1 min).
3. Place the cleaned PDMS-CSs on a glass slide, microstructures facing up. This will
allow better handling of the PDMS-CSs during the following steps. Place the PDMS-CSs
in the plasma chamber for 1 min in order to render the PDMS-CSs hydrophilic
(see Note 4). Stamp the activated PDMS-CSs several times against a flat PDMS surface.
This treatment will neutralize the reactive groups on the surface of the CS but will keep the
inside of microchannels hydrophilic. This step is important to prevent solution delivered to
the loading pads from spreading over the surface, and generally helps minimize leakage
and ensure proper function of the CS (e.g. spontaneous filling).
4. Place an epoxy coated cover slip over the hydrophilized PDMS-CSs. Make sure not
to block the loading pads with the cover slip. With a glass scribe mark a small R (for Rear)
near the edge of the cover slip to mark the back side. Slightly press with the tweezers in
order to ensure conformal contact with the PDMS-CSs. Sterilize the setup for a few
minutes under UV light and place it in a polystyrene Petri dish (150 mm × 15 mm) along
with a wet tissue or paper). This will prevent evaporation during incubation.
5. Load 2 L of fibronectin solution in the channels, cover the Petri dish with its lid,
and incubate for 30 min (see Note 5). Shorter incubation times will result in lower levels of
protein attached on the surface.
6. Place the short side of the clean room paper piece (2 cm × 5 cm) over the capillary
pumps until all channels are drained. Slightly humidify the paper edge prior to use in order
to ensure a better contact with the capillary pumps.
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7. Rinse with PBS (3 × 2 L) and peel off the cover slip. Replace the clean room
paper whenever it is saturated.
8. Peel off the PDMS-CSs and place the patterned cover slip with the fibronectin lines
facing up in a small Petri dish. Use the previously inscribed small “R” as an orientation
mark. Incubate for 2 h at 4ºC in order to ensure fibronectin adhesion to the surface. Rinse
the cover slip whit PBS (2 × 2 mL) and add 2 mL of blocking solution. Ensure that the
cover slip is perfectly immersed. Incubate for 1 h at room temperature. Remove the
blocking solution and rinse several times with filtered PBS (see Note 6).
9. Transfer the cover slip in a new small Petri dish and add 2 mL of a myoblast cells
suspension at a density of 1 × 106
cells/mL in DMEM media with 20% (v/v) fetal bovine
serum media. After 24 h incubation (37ºC, and 5% CO2 atmosphere) the attachment of the
cells to the areas where the fibronectin was patterned can be visualized using a microscope
(Fig. 6). For imaging purposes the cells can be fixed by adding 2 mL of 4% (w/v)
paraformaldehyde PBS solution to the Petri dish for 10 min at 37ºC. Rinse the cover slips
with PBS (3 × 2 mL) and (1 × 2 mL) double-distilled water.
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Fig. 6. Differential interference contrast (DIC) micrographs showing the preferential
attachment of myoblast cells on fibronectin patterns after 24 h incubation (37ºC and 5%
CO2 atmosphere).
3.3 Miniaturized immunoassays
1. Use a scalpel to cut several (2 cm × 5 cm) pieces of clean room paper.
2.
Use a scalpel to cut a 1 cm
2
piece of PDMS substrate. Before peeling it off from the
Petri dish, make a notch in one of the corners. This notch will help proper alignment of the
substrate in later procedures (see Note 7). Using the tweezers, peel off the substrate,
pulling from the edges in order to avoid tearing of the PDMS. Place the PDMS substrate in
a Petri dish in order to protect it from dust.
3. Peel off the tape that protects the PDMS-CSs from dust, rinse the microstructures
with ethanol and dry it under a stream of nitrogen for several seconds. Use powder-free
gloves to manipulate the PDMS-CSs.
4. Place the cleaned PDMS-CSs chip in a microscope glass slide, microstructures
facing up. Place the PDMS-CSs in a plasma chamber for 1 min in order to hydrophilize the
surface (see Note 4). Bring the hydrophilized PDMS-CSs several times into contact with a
100 m150 m
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flat PDMS surface. This treatment will minimize leakages and facilitate the loading of
solutions on the microchannels.
5. Place the PDMS substrate on top of the PDMS-CSs channels. Press slightly in order
to ensure conformal contact. Make sure not to block the loading pads with the substrate.
(Fig . 7. A). Place the microscope slide with the immunoassay setup surrounded by a wet
tissue or paper in a polystyrene Petri dish (150 mm × 15 mm). This will prevent
evaporation during incubation procedures.
6. Load 2 L of PBS buffer in microchannels 8 and 9 as negative controls. Load all
other microchannels with 2 L of capture antibody solutions (chicken anti-goat
immunoglobulin labeled with AF488 has been used in the present protocol for
demonstration purposes) (Fig 7. A). Cover the Petri dish with its lid in order to prevent
evaporation and incubate antibodies for 1 min.
7. Place the short side of the clean room paper (2 cm × 5 cm) over the capillary pumps
until all channels are drained (Fig 7. B). Do not let dry for an extended time (see Note 8).
Any of the three miniaturized immunoassay variants can be performed at this stage
( Fig. 1. A, B, C , see Subheading 1). The protocol for the “drop” immunoassay ( Fig. 1,
protocol A) follows the same steps as for the “microchannel” ( Fig. 1, protocol B) and the
“micromosaic” immunoassay ( Fig. 1, protocol C ) which are described below, but, with the
exception that whenever filling of the microchannels is described, a drop of solution is to
be applied to the patterned PDMS surface instead. This drop further needs to be spread
over the entire surface of the substrate using a glass cover slip, and incubated for ten times
longer than the time indicated for steps carried out in a microfluidic channel.
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8. Remove the wet clean room paper and load the channels with
2 L of BSA blocking solution. Incubate for 1 min. Unload the channels with a new piece
of clean room paper and keep it in place.
9. Rinse the channels (3 × 2 L) with PBS and (1 × 2 L) with double-distilled water.
Replace the clean room paper if saturated.
10. Remove the clean room paper. Load the channels with 1% BSA and incubate for 1
min. Drain the channels with a tissue or clean room paper.
11. (C only) Peel off the PDMS substrate and blow it dry with the nitrogen blowgun
(10 s). Use the tweezers for this process. Rotate the PDMS substrate 90 degrees and place
it over a new PDMS-CSs previously activated in the plasma chamber. Use the notch for
orientation (Fig. 7).
Fig. 7. (A) Loaded CSs with capture antibody solution. A PDMS substrate with a notch has
been placed on the assay area. (B) Draining capture antibody solution by means of the
clean room paper placed over the capillary pumps. (C) Microchannels loaded with analyte
solutions. The notch on the PDMS substrate is used as orientation in the course of the 90º
substrate rotation. For visualization purposes color dye has been added to the loaded
solutions. Scale bar 2 mm.
12. Load 2 L of sample solution into each CS and incubate for 3 min (see Note 9).
Drain the channels with clean room paper. The incubation time will be dependent on the
A B C
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binding capacity of the capture antibodies used and the analyte concentration to be
detected. The longer the incubation, the higher the sensitivity.
In the present protocol a solution containing goat immunoglobulin AF 647 was used as the
sample, and the corresponding result is shown in Fig. 2.A. For a full micromosaic
immunoassay as the one shown in Fig. 2.B, steps 13 and 14 needs to be carried out to
deliver the labeled detection antibodies that will bind to the immobilized analyte.
13. Rinse the microchannels (3 × 2 L) with PBS and (1 × 2 L) with double-distilled
water. Replace the clean room paper whenever it is saturated.
14. Load the microchannels with the corresponding fluorescently labeled detection
antibodies in assay buffer and incubate them for 20 min. The recommended concentration
is 1 g/mL (see Note 10).
15. Rinse the microchannels (3 × 2 L) with PBS and (1 × 2 L) double-distilled water.
Use a clean room paper in order to drain each solution.
16. Peel off the PDMS substrate and dry it under a stream of nitrogen (30 s). The
immunoassay result is revealed by imaging with a fluorescence microscope or scanner (see
Note 11). The result of the demonstration mosaic immunoassay is shown in Fig. 2.A
(see Subheading 1).
Notes
1. The design of the photomask can be made using Inkscape (open source software),
CorelDraw (Corel Corporation) or Adobe Illustrator (Adobe systems), or more specialized
software such as Clewin 4.0 (Vieweb, Netherlands) or Autodesk (AutoCAD, Autodesk).
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The photomask can be made of mylar foil or glass depending on the requirements of the
photolithographic process (i.e. aligner).
2. Plasma will clean the mold surface and activate it for functionalization. Time and
power vary depending on the plasma chamber used and the processing time should be kept
short to prevent heating and damaging the SU-8 features on the mold. Alternatively an
ozone chamber (Ozomax Corporation, www.ozomax.com) can be used for activating but
the processing time needs to be increased.
3. Curing of PDMS can be accelerated by using a higher temperature up to 90ºC. At
90ºC curing takes only 1 h, but shrinkage of PDMS becomes more pronounced and most of
the Petri dishes melt at 70ºC.
4. PDMS surfaces after plasma treatment remain activated (and hydrophilic) only a
few minutes because uncured low-molecular weight PDMS migrates from the bulk to the
air-surface interface.
5. Proteins attach covalently to epoxy coated slides due to the reaction between the
protein lysine residues with the 3-GPS epoxy groups at basic pH.
6. In the present protocol, bovine serum albumin (BSA) has been used as the blocking
agent in order to reduce the attachment of the cells on the areas where fibronectin is not
present. Alternatively, Pluronic®
F127 (Ethylene Oxide/Propylene Oxide Block
Copolymer, BASF) can also be used to reduce the attachment of the cells (14).
7. Use tape to remove residual PDMS debris. This is a really effective method to clean
the PDMS surface.
8. More advanced CSs with a capillary retention valve can be designed in order to
prevent the drying of the microchannels on the assay area ( 5).
9. Incubation time of the samples will depend on the concentration of the analytes to
be detected and the affinity of the capture antibodies used. An incubation time of 12 min
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with continuous flow driven by evaporation was used in order to detect TNF-α (Tumor
necrosis factor α) at a concentration of 20 pg/mL in cell culture media (15).
10. If the signal is too weak the concentration can be varied, although problems due to
non-specific adsorptions of detection antibodies over the substrate may increase as well.
11. When using a fluorescence microarray scanner, we recommended sticking the
substrate to a microscope slide or a cover slip, with the assay substrate surface stuck to the
glass to facilitate focusing and manipulation of the sample. This necessitates a scanner that
can scan through the glass (e. g. LS Reload Tecan Laser Scanner or Agilent Technologies
DNA microarray Scanner).
Acknowledgments
The authors would like to thank Emmanuel Delamarche and Ute Drechsler (IBM Research
Center, Zurich) for the fabrication of the molds. We also are very grateful to Saravanan
Sundararajan and Haig Djambazian (Genome Quebec, McGill University, Montreal) for
providing the myoblast cells and the DIC microscopy imaging of the cells. M. P
acknowledges financial support of the Spanish Ministry of Science post-doctoral fellows.
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