matrix ami expo 2011 presentation

AMI Expo 2011 Presentation

Matrix Overview Modules Overview

Energy ManagementOur Customers

www.matrixcontrols.com

[email protected]

(519) 940 - 0663

Matrix Industrial Control Systems, Inc.

Questions, comments or concerns?Contact us now and talk to one of our associates.

http://www.matrixcontrols.com/

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[email protected]

(519) 940 - 0663

Matrix Industrial Control Systems, Inc.Contact Us:

Matrix Overview

¨ Matrix Industrial Control Systems, Inc.► 24 employees in two offices► Formed in 1977

¨ Focused on business justification and ROI

¨ Only plant floor solutions in the food industry

¨ Production solutions integrator► Includes hardware, software, procedures









[email protected]

(519) 940 - 0663


Our Bottom Line: Your R.O.I.

¨ We use technology to:► Improve efficiencies and yields► Increase throughput► Produce top quality and consistent product► Reduce labor costs► Reduce or eliminate spoiled or downgraded product

¨ By-products of this approach:► Operators are forced to follow proper procedures► Managers have real-time access to production data► Complete data integration to corporate ERP systems









[email protected]

(519) 940 - 0663


Corporate Level ArchitectureCORPORATE OFFICES

Production Plant 1

Production Plant 2

Production Plant 3

Production Plant 4

Production Plant 5









[email protected]

(519) 940 - 0663


System Level Architecture

Fixed Position Stations

Mobile PC UsersExecutive Dashboard

Data Reporting& Storage

ERP Integration

Forklift/ScannerUsers









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(519) 940 - 0663


Hardware Integration

Lab Equipment

PLC’s

Metal Detectors

Bench & Floor Scales

Electronic Scoreboards

Barcode Label Printers

Checkweighers &Weigh-Price Labelers

Barcode Scanners









[email protected]

(519) 940 - 0663


Data Navigator Overview

¨ Software data collection/process control engine► Standard components and architecture► Microsoft platform (Windows, SQL Server, .NET)

¨ Flexible and configurable► Use customers product and process

terminology► Tailored to meet your specific production needs► Configured with your business

logic/rules/validation

Product ReceivingSlaughter Line AdministrationProduct Tracking & TraceabilityBatch & Recipe ControlStatistical Process ControlManual & Automatic LabelingWarehouse & Shipping Management









[email protected]

(519) 940 - 0663


Product Receiving

¨ Track the receipt of raw materials, ingredients and packaging materials at your Receiving Dock

¨ Receive product against your purchase orders¨ Collect supplier tracking data for product tracking and traceability¨ Ensure product quality before accepting delivery









[email protected]

(519) 940 - 0663


Slaughter Line Administration

¨ Track animals from delivery to your facility through the slaughter process

¨ See throughput and inventory levels in real-time

¨ Measure carcass, lot and process yield

¨ Link to farmer payment system









[email protected]

(519) 940 - 0663


Product Tracking and Traceability

¨ Track raw materials, dry ingredients and packaging materials from receiving, through storage and to production consumption

¨ See inventory levels in real-time¨ Receive alerts for product approaching

best-before or product levels approaching re-order threshold









[email protected]

(519) 940 - 0663


Batch and Recipe Control

¨ Track the consumption of raw materials and ingredients into batches of WIP product

¨ Ensure quality and consistency by producing against a recipe

¨ Continue product tracking & traceability¨ See WIP product inventory in real-time









[email protected]

(519) 940 - 0663


Statistical Process Control

¨ Monitor product attributes and correct variances immediately

¨ Improve product quality and consistency¨ Tune your production processes over the

long term to reduce costs, improve product quality and maximize efficiency









[email protected]

(519) 940 - 0663


Manual and Automatic Labeling

¨ Label case-ready packages, cases and pallets¨ Manually label up to 15 cases per minute¨ Automatically label up to 35 cases per

minute¨ Label against sales or production orders

from ERP¨ Customize labels to meet your customer’s

requirements









[email protected]

(519) 940 - 0663


Warehouse & Shipping Management

¨ Receive cases and pallets into your warehouse¨ Track product to specific warehouse locations¨ Pick cases and pallets against customer orders¨ Ship product with shipping manifest and bill of

lading paperwork¨ Reconcile inventory to ensure accuracy









[email protected]

(519) 940 - 0663


Our Customers

¨ Beef Industry¨ Pork Industry¨ Poultry Industry¨ Other









[email protected]

(519) 940 - 0663


Our Customers – Beef Industry









[email protected]

(519) 940 - 0663


Our Customers – Pork Industry









[email protected]

(519) 940 - 0663


Our Customers – Poultry Industry









[email protected]

(519) 940 - 0663


Our Customers - Other









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(519) 940 - 0663


Energy Management

¨ A Process With Proven Results¨ Site Audit¨ Energy Management System¨ EMS Architecture¨ Implement Recommended Measures¨ Monitor and Improve¨ Your Experienced Energy Analyst









[email protected]

(519) 940 - 0663


A Process With Proven Results

¨ Our approach has been tested and refined over time to deliver immediate and impactful results

¨ Our process:

1. Perform a thorough site assessment of your facility2. Install and configure an energy management

information system3. Implement energy and cost savings measures4. Continually monitor and improve energy consumption









[email protected]

(519) 940 - 0663


Site Audit

¨ A small team of experienced industrial engineers will visit your facility for a day or two to review the building envelope and insulation, processing equipment and building systems, production processes and more

¨ We will prepare and submit a comprehensive audit report including a list of recommended measures for energy and cost savings

¨ We will present our findings and recommendations to your plant management or corporate team









[email protected]

(519) 940 - 0663


Energy Management System

¨ Install a network of energy consumption measurement devices

¨ Configure energy analysis software with comprehensive dashboards, reporting, alerting and analytic tools

¨ Establish a baseline and measure the true impact of changes









[email protected]

(519) 940 - 0663


EMS Architecture

Building Data

ProcessingEquipment

Data

ProductionData

ExternalWeather &Humidity

Data

Energy ManagementInformation Software

Analysis from our expert energy analysts

Reporting & alerting deliveredto your management team









[email protected]

(519) 940 - 0663


Implement Recommended Measures

¨ Improve building envelope and insulation

¨ Install high efficiency and correctly sized devices

¨ Provide feedback control for runningprocessing equipment at levels consistent with production









[email protected]

(519) 940 - 0663


Monitor and Improve

Collect current energy consumption data

Analyze the data and identify improvement

measures

Implement improvement measures

Measure impact to ensure expected results are

achieved









[email protected]

(519) 940 - 0663


Your Experienced Energy Analyst

¨ Let our experienced and knowledgeable energy analysts help you understand your plants energy signature and relate it to your production processes

¨ We bring insightful recommendations based on industry best-practices








matrix ami expo 2011 presentation

Business

product quality

realtime home

product levels

delivery home

procedures home

energy consumption home

accuracy home

efficiency home