max. feed axes 4 axis feed axes x/z/(cs) controlled axis ...¡nky... · samsung machine tools pl45...
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SMEC Co., Ltd.157-10, Goldenroot-ro, Juchon-myeon, Gimhae-si, Gyeongsangnam-do, Korea
Tel +82 55 340 4800 Fax +82 55 340 4740
http://www.esmec.com
Ⓔ SMEC 2014.05-NO.1
www.esmec.com
SAMSUNG
CNC TURNING CENTER
Machine ToolsPL45 Series
▒ NC Unit Specifications / FANUC Series
Item Specification 0i-TD
Controlled axis
Max. feed axes 4 AXIS
Feed axes X/Z/(Cs)
Max. simultaneosly controlled axis 4
Least command increment 0.001mm / 0.0001" ◯
Operation functions
Pulse handle feed X1, X10, X100 ◯
Feedrate per minute G98 ◯
Feedrate per revolution G99 ◯
Interpolation functions
Linear interpolation G01 ◯
Circular interpolation G02, G03 ◯
Dwell G04 ◯
Polar cordinate interpolation G12.1, G13.1 ◯
Cylindrical interpolation G70.1 ◯
Variable lead thread cutting G34 ◯
Continuous threading ◯
Reference position return G28 ◯
Reference position return check G27 ◯
Feed functionRapid traverse rate override F0, 25%, 50%, 100% ◯
Feedrate override 0~150%
Spindle functionSpindle orientation ◯
Rigid tapping ◯
Tool functions
Tool number command T4-Digt / T2-Digt ◯
Tool nose radius compensation G40 ~ G42 ◯
Tool offset pairs ◯
Tool geometry/wear offset GEOMETRY & WEAR DATA ◯
Tool life management ◯
Tool path graphic display ◯
Automatic tool offset G36, G37 ◯
Direct input of tool offset value measured B ◯
Program input
Absolute/incremental programming ◯
Multiple repetitive cycle G70 ~ G76 ◯
Canned cycles G90, G92, G94 ◯
Inch/metric conversion G20 / G21 ◯
Program restart ◯
Retraction for rigid tapping ◯
Max. programmable dimension ±99999.999mm/±9999.9999" ◯
M function M3 digit ◯
Custom macro ◯
Canned cycle for drilling ◯
Direct drawing dimension programming ◯
Programmable data input G10 ◯
Optional block skip ◯
Workpiece coordinate system G52 ~ G59 ◯
Number of registerable programs 400EA
Setting and display
Alarm & Operator history display ALARM & OPERATION DISPLAY ◯
Run hour and parts count display RUNNING TIME & PART NO. DISPLAY ◯
Display spindle & servo overload SPINDLE & SERVO LOAD DISPLAY ◯
Self-diagnosis function ◯
Extended part program editing COPY,MOVE, CHANGE OF NC PROGRAM ◯
Display screen 10.4" color
Data input/outputMemory card input/output ◯
USB memory input/output ◯
Editing operation Part program storage size 512Kbyte(1280m) ◯
Manual guide i Manual Guide i ◯
SAMSUNG MACHINE TOOLS 32
PL 45LPL 45XLPL 45LMPL 45XLM
· Cast iron structure for superior dampening characteristics and thermal displacement
· Rigid 45 degree slant bed design for heavy-duty machining· Torque tube design to minimize bending and twisting· Integrated box ways for long-term rigidity and heavy-duty machining
SAMSUNG'S Advanced Engineering and Machine Design
SAMSUNG MACHINE TOOLS 54
CNC Turning Center PL45 SeriesSAMSUNG Machine ToolsHigh Accuracy, High Rigidity Spindle
■Highly Reliable and Rigid Structural Design · Meehanite casting with heavily ribbed torque tube design ·Rigid bed supports for powerful cutting ·Excellent vibration dampening and thermal displacement design
Max. Turning Length
Max. Turning Diameter
PL45 is a heavy duty, ultra precision Turning Center, combined with Samsung's advanced technological features.
Spindle Speed
2,000 rpm / 1,200 rpm(BB)
Spindle Motor(30min/cont.)
37/30 kWRapid Travel(X/Z)
20/18 m/min(PL45L, 45LM)
20/10 m/min(PL45XL, 45XLM) Feed Motor(X/Z)
7/6 kWMax. Turning Diameter
690 mm(PL45L)
620 mm(PL45XL)
Max. Turning Length
2,255 mm(PL45LM)
3,000 mm(PL45XLM)
� Output Converting Transmission Equipped as standard feature, high Output Converting
Transmission provides heavy-duty machining.
Big Bore Ø181mm
� Pin Tube Rib Design for Minimal Axis Heat Transfer Radiator fan-like pin tube rib design dissipates heat generated by axis movements, maintaining minimal thermal expansion.
Ø132mm
▒ Spindle Power & Torque Diagram Unit : inch
PL 45L(BB), PL 45LM(BB) (24", 1,200rpm)PL 45L, 45LM (15", 2,000rpm)
SPINDLE SPEED[rpm]10
2
3
4
5
10
20
30
405060
30 50 100 300
30984
102
251 304 925
530
500 1000 20001200
Torq
ue=3
103.
5 ft.
lbs
Torq
ue=2
078.
7 ft.
lbs
PO
WE
R [
hp
]
Torq
ue=2
563.
7 ft.
lbs
Torq
ue=2
563.
7 ft.
lbs
Torq
ue=1
038.
1 ft.
lbs
Torq
ue=6
95.3
ft.lb
s
Torq
ue=8
57.5
ft.lb
s
Torq
ue=1
038.
1 ft.
lbs
Torq
ue=6
95.3
ft.lb
s
Torq
ue=8
57.5
ft.lb
s
저속기어 : 135~702 rpm고속기어 : 402~1800 rpmSPINDLE SPEED[rpm]
PO
WE
R [
KW
]10 100 1000
37kW
22kW
30kW
18.5kW
37kW
2
3
4
5
10
20
30
40
50
300 500 500030 50
Torq
ue=2
68kg
f.m
Torq
ue=2
17.2
kgf.m
Torq
ue=8
9.6k
gf.m
Torq
ue=7
2.6k
gf.m
Torq
ue=2
68kg
f.m
135 409
Torq
ue=2
17.2
kgf.m
70222kW
30kW
18.5kW
1223
4022000
Torq
ue=8
9.6k
gf.m
Torq
ue=7
2.6k
gf.m
2000
Low GearHigh Gear
SAMSUNG MACHINE TOOLS 76
Variety of FunctionsPL45 SeriesSAMSUNG Machine ToolsCNC TURNING CENTER
▒ Machine Structure
�Hexahedral Slide Way Frame Wide integral way is machined from the casting,
induction hardened and precision ground to ensure
long-term rigidity, machining accuracy and heavy-duty
machining.
▒ Turret Structure
Indexing time
0.25 sec.Number of tool positions
12 stations
� Pre-tensioned and Double Anchored Ballscrews
�PL45L (High Speed Servo Turret)
�BMT Milling Turret (M Type)PL45MC is equipped with standard 12-station BMT turret
capable of accepting rotary tools at any station, providing
flexible machining thru various machining operations in just
one set-up. Each BMT holder is securley tightened by 4
screws, allowing the turret to perform heavy-duty cutting,
milling and drilling operations. Turret indexing is non-stop,
bi-directional with a fast 0.25 second next station index time.
�PL45LM (BMT High Speed Turret)
�Swivel Operation PanelSwivel operation panel of 10.4 inch color TFT LCD monitor
can turn to 90 degree, providing operators with easy
access to the control panel while working on the machine.
�Rigid 45 degree Slant Bed 45 degree slant torque tube design bed and wide
guide sl ide way ensure long term rigidity and
machining accuracy.
90deg
PL45 Cross-Section of the Bed
�Turret Torque Diagram
All axes bal lscrews are pre-
tensioned, heat treated, and
fixed by double anchors on both
ends, providing ultimate rigidity
and minimal thermal growth.
10
5
0
7.5kw
5.5kw CONTINUOUS
30 Min, S3 -60%
30001500
SPINDLE SPEED [min¯¹]
40001000
4
3
2
1
5
3.6kgf.m
4.9kgf.m
POW
ER [K
W]
TORQ
UE [K
gf.m
]
2000
615
�High Speed, Heavy Duty Servo TurretDriven by a high torque servo motor, the 12-station heavy
-duty turret can accept tools on both left and right side
of each station. Turret indexing (repeatability ± 0.005)is
non-stop, bi-directional with a fast 0.25 second next
station index time. Large diameter (Ø230) precision Curvic
coupling with 8,411kgf clamping force enables precision as
well as heavy-duty cutting.
Indexing time
0.25 sec.Number of tool positions
12 stationsMilling Spindle Speed
4,000 rpmTool Holder
BMT 75
150mm
MT5
Ø160mm
�Programmable ailstock (Carriage direct-coupled)
The programmable tailstock body mounted on wide guide
ways ensure rigid work piece support.
Featuring superior workability and chip-discharging capability, the bed is designed in a single tube structure boasting strong durability even in heavy-duty cutting.
Unit : mm
Hexahedral Slide Way Frame
Variety of FunctionsPL45 SeriesSAMSUNG Machine ToolsCNC TURNING CENTER
SAMSUNG MACHINE TOOLS 98
▒ Tooling System
12-station Turret
Drill SocketsMT#2-D60MT#3-D60MT#4-D60MT#5-D60
MT#2- D2 12 "MT#3- D2 12 "MT#4- D2 12 "MT#5- D2 12 "
Drill
Boring Holder
Extention O.D Holder
Face Holder
U-Drill Holder
U-Drill
Boring Bar
Boring BarØ60(Ø2 12 ")
32(1 14 ") Tool
Boring Bar SleevesØ12-D60Ø16-D60Ø20-D60Ø25-D60Ø32-D60Ø40-D60Ø50-D60
-D2 12 "-D2 12 "-D2 12 "-D2 12 "-D2 12 "-D2 12 "
""
""
Ø12"
Ø58
Ø34
Ø1"Ø1 14
Ø1 12
Ø2" -D2 12 "
(1)
(1)
(3)
(2)
(1)
(1)
12-station Turret(BMT 75)
Face Holder
O.D Holder
Boring Holder
Axial Driven Holder
Radial Driven Holder
Drill SocketsMT#2-D60MT#3-D60MT#4-D60MT#5-D60
MT#2-D2 12 "MT#3-D2 12 "MT#4-D2 12 "MT#5-D2 12 "
Boring Bar SleevesØ12-D60Ø16-D60Ø20-D60Ø25-D60Ø32-D60Ø40-D60Ø50-D60
D2 12 ""Ø12 -
D2 12 "Ø58" -
D2 12 "Ø34" -
D2 12 "Ø1" -D2 12 "Ø1 14"-D2 12 "Ø1 12"-
Ø2" - D2 12 "
32(1 14 ") Tool
Boring BarØ60(Ø2 12 ")
Boring Bar
Drill
U-Drill
Milling ColletsER40(Ø3-Ø26)
(4)
(1)
(2)
(2)
(2)
(1)
(1)
U-Drill Holder
(1)
▒ High Precision
�Surface Roughness <O.D. cutting>
10㎛
0.45㎛(actual result)
�Roundness
▒ Processing Speed
Spindle speed
367 rpmCutting speed
150 m/minDepth of cut
10 mm <Spindle Load 65%>Feedrate 0.4 mm/rev
Heavy-duty cutting (O.D) <32mm×32mm qualified tool>
�Turning Performance (material:SM45C) PL45LM
10mm
Machine type PL 45L
ToolDiamond tool <nose radius 0.5mm>
Material AL150<Aluminum>
Cutting speed 230m/min
Feedrate 0.05mm/rev
Depth of cut 0.1mm
Outer diameter 200mm
Filter 1-50
2.1㎛ R y12㎛
10㎛
-10㎛
-12㎛3,980mm
Peak To Valley=2.311㎛
PL 45L
PL 45LM▒ Standard Accessories
Programmable Tailstock
Automatic Lubricator
Tool Presetter
Steady Rest & PreparationChip Conveyor
Auto Door
▒ Optional Accessories
Zaxis
Variety of FunctionsPL45 SeriesSAMSUNG Machine ToolsCNC TURNING CENTER
SAMSUNG MACHINE TOOLS 1110
▒ Major Specifications
※Figures in inches are converted from metric measurements. ※Opt. : [BB]
▒ Standard
•COOLANT SYSTEM•BUILT-IN WORK LIGHT•SPLASH GUARD•HAND TOOLS•15˝HYDRAULIC CHUCK•SOFT JAW 3 SETS•HARD JAW 1 SETS
▒ Optional Accessories
•CHIP CONVEYOR WITH BUCKET•AIR BLOW UNIT•18˝HYDRAULIC CHUCK•STEADYREST : SLU-4, 1•TOOL PRESETTER•OIL SKIMMER•GUN COOLANT
•TOOL HOLDERS•LEVELING BLOCK•PROGRAMMABLE TAILSTOCK•DOOR INTERLOCK
▒ Machine DimensionsUnit : mm
1,13
3
6,521
5,520 1,001
497
1,425152 5772,154
2,154
Chip Conveyor
1,1651,105
DOOR OPEN DOOR OPEN
1,545 95 1,610
1,24
1
998
2,37
41,
241
1011 3
5
112 2
7
9
8 6
4
335 350 (X-AXIS STROKE)403094086210
170
399
645
SPINDLE CENTER
BORING HOLDER SHANK DIA : 60
32
∅780 (MC MAX. SWING DIA.
∅620
(MAX. TURNING DIA.)
∅670∅640
9979
109
109
114
40
25.963
.5
∅277
∅299
32
260 40350 (X-AXIS STROKE)
397.
7
5345
∅690
(MAX. TURNING DIA.)
REAR SLIDE COVER
INTERFERENCE LINE
300
645
SPINDLE CENTER
170
170
1.
25
∅739.45
∅680
∅739.45 (DISC MAX. SWING)
BORING HOLDER SHANK DIA : ∅60
1
2
3
45
6
7
8
9 10
11
12
∅605.5
∅60
∅305.434
∅267.109
∅675
728
6543
5.1
40 65
∅63
0SW
ING O
VER
SADDLE
REAR SLIDE COVER
INTERFERENCE LINE
32
∅600
▒ Turret Head InterferenceUnit : mm
MILL TURRET (BMT 75)HYD TURRET (STD 12 station)
X-AXIS B/S CENTER X-AXIS B/S CENTER
Ø15"
CH
UC
K
149
274 150 2200 (TAIL STOCK STROKE)
(QUILL STROKE)
580 2330 (Z-AXIS CARRIAGE STROKE)
70 122 2330 (Z-AXIS STROKE)
8380
2180 (Z-AXIS ORIGINAL POSITION) 150
85 2330 (Z-AXIS STROKE) 124
645 (
X-AXIS
ORIG
INAL P
OSIT
ION
)
340
350 (
X-AXIS
STR
OKE)
260
80
305
45
300
350
(X-AXIS
STRO
KE)
40
340
5
Ø610 (
Max.
machin
ing d
ia.)
Ø690 (
Max.
machin
ing d
ia.)
3940
▒ Work RangeUnit : mm
645 (
X-AXIS
ORIG
INAL P
OSIT
ION
)
620 (
MAX.
TU
RN
ING
DIA
.)
581 2330 (Z-AXIS CARRIAGE STROKE)
X-AXIS B/S CENTER X-AXIS B/S CENTER
210
85
40
350
(X-A
XIS
STRO
KE)
125
335
40
300
X A
XIS
ORIG
IN
149
274
44
150 2200 (TAIL STOCK STROKE)
(QUILL STROKE)
130 2330 (Z-AXIS STROKE)1502180 (Z-AXIS ORIGIN)
381120
Ø26
15"
CH
UC
K
40.5
10
389
350
70
100.5
DESCRIPTION PL 45L PL 45XL PL 45LM PL 45XLM
CAPACITY
Swing over bed mm Ø775
Swing over saddle mm Ø630
Recom. turning diameter mm Ø380
Max. machining diameter mm 690 620
Max. machining length mm 2,255 3,000 2,255 3,000
Bar working diameter mm Ø117.5 [Ø165.5]
TRAVELSX-axis travel mm 350
Z-axis travel mm 2,330 3,130 2,330 3,130
MAINSPINDLE
Spindle speed rpm 2,000
Spindle nose ASA A2-11 [A2-15]
Spindle through hole diameter mm Ø132 [Ø181]
Min. spindle indexing angle deg - 0.001
TURRET(STD.)
Number of tool stations [option] ea 12 [10]
Shank size for square tool mm □ 32
Shank diameter for boring bar mm Ø60
TURRET(MC)
Number of tool stations [option] ea - 12 (BMT75)
Shank size for square tool mm - □32
Shank diameter for boring bar mm - Ø60
Indexing time sec - 0.2
Rotary tool spindle speed rpm - 4,000
FEEDRATE
Rapid traverse (X/Z) m/min 20 / 18 20 / 10 20 / 18 20 / 10
Feed per revolution mm/rev 0.0016~500
MOTOR
X axis feed motor kW 7
Z axis feed motor kW 6
Spindle drive motor(cont./30min) kW 30 / 37
Rotary tool spindle motor(cont./30min) kW - 5.5 / 7.5
TAILSTOCK
Tailstock travel mm 2,200 3,000 2,200 3,000
Quill diameter mm Ø160
Quill bore taper MT MT-5(BUILT-IN)
Quill travel mm 150
ELECTRIC POWER SUPPLY kVA/V 60 / 220
REQUIRED FLOOR SPACE(L×W) mm 5,520×2,154 6,320×2,154 5,520×2,154 6,320×2,154
MACHINE WEIGHT kg 13,000 17,200 13,200 20,000
CONTROLLER Fanuc Oi-TD