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Max Tech and Beyond Appliance Design Competition (Academic Year 2013/2014) UCSD (P.E.E.R.S) Passive Energy Efficient Refrigeration System Thursday May 29 th , 2014

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Page 1: Max tech presentation

Max Tech and Beyond Appliance Design Competition

(Academic Year 2013/2014)UCSD (P.E.E.R.S)PassiveEnergyEfficientRefrigerationSystem

Thursday May 29th, 2014

Page 2: Max tech presentation

Project Members:• Joshua Cohen• Josh Stiling• Dane Sequeira (Student Lead)• Jan Kleissl (Principal Investigator)• Cameron Ravanbach• Luke Calkins• Lukas Syka

The Team

Page 3: Max tech presentation

Project GoalAppliance under modification: Refrigerator

Problem: Release of cold air when door opens• Buoyancy driven convection• Refrigerator consumes energy to drive

temperature back down

Proposed Solution: Restrict outward flow of cold air during opening events

Page 4: Max tech presentation

Prototype DevelopmentFeatures Clear plastic barrier – Contents visible, effectively closed Bottom hinging drawers – smaller opening surface area restricts convective flow

10% Proposed Energy Saving Based On:Reduced time subject to airflowReduced area subject to airflowDiscouraged buoyancy driven flow

Page 5: Max tech presentation

About the PrototypeLaser cut from a sheet of

clear ¼” acrylic Handles for openingMagnetic closure

mechanismStopper mechanismRubber seal along outer

edges

Page 6: Max tech presentation

20 sec 1 min 2 min

Without Prototype:

With Prototype:

20 sec 1 min 2 min

Preliminary Testing

Page 7: Max tech presentation

Testing EquipmentFive thermocouple temperature

sensors

External humidity sensor

Water containers to simulate thermal mass

Power consumption meter

Page 8: Max tech presentation

Testing Method

Fridge was run under normal use conditions with sensors in place

Tests were performed both with and without the prototype in place The data was normalized Power consumption was

compared

Page 9: Max tech presentation

0 1 2 3 4 5 6 70

50

100

150

200

250

300

350

400

450

500Energy Usage vs Time

No Panel

Hours

Watt

-Hou

rs

Results

Page 10: Max tech presentation

0 1 2 3 4 5 6 70

50

100

150

200

250

300

350

400

450

500

f(x) = 69.6743448215534 x

Energy Usage vs Time

No Panel

Linear (No Panel)

Hours

Watt

-Hou

rs

Results

Page 11: Max tech presentation

0 1 2 3 4 5 6 70

50

100

150

200

250

300

350

400

450

500

f(x) = 69.6743448215534 x

Energy Usage vs Time

No Panel

Linear (No Panel)

Panel

Hours

Watt

-Hou

rs

Results

Page 12: Max tech presentation

0 1 2 3 4 5 6 70

50

100

150

200

250

300

350

400

450

500

f(x) = 61.5650477905495 x

f(x) = 69.6743448215534 x

Energy Usage vs Time

No Panel

Linear (No Panel)

Panel

Linear (Panel)

Hours

Watt

-Hou

rs

Results

Page 13: Max tech presentation

Savings

Without Panel With Panel42

44

46

48

50

52

54

kWh/Month

51.8

45.8

12.3% Energy Savingover Energy Star Rated Product

Page 14: Max tech presentation

Approximately $25 per unit

Paths to market Partner with fridge manufacturers Direct consumer sales

Payback Period4.5 years (Energy Star Rated Refrigerator)11 months (Average Household Refrigerator)

Market PotentialMaterial Cost

~6 kg Acrylic $15

Hardware $5

Assembly $5

Total Cost $25

Page 15: Max tech presentation

Acknowledgments Team Members: Dane Sequeira, Lukas Syka, Josh Stiling,

Cameron Ravanbach, Luke Calkins, Joshua Cohen University: University of California, San Diego Principal investigator: Jan Kleissl ([email protected]) Student Lead: Dane Sequeira ([email protected]) Funding: Department of Energy, EERE, Building Technologies

Office, Lawrence Berkeley National Laboratory References: Alan Meier (Refrigerator Energy Use in the

Laboratory and in the Field), R. Saidur (Role of Ambient Temperature, Door Opening, Thermostat Setting Position and their Combined Effect on Refrigerator-Freezer Energy Consumption), C. Inan (Heat and Mass Transfer Through a Domestic Refrigerator and Evaluation of Evaporator Performance under Frosted Conditions)