me00053en-00 motovisual component library instruction

Instruction manual

MotoVisual Component library

Upon receipt of this product and prior to initial

operation, read these instructions thoroughly,

and retain for future reference.

© MOTOMAN Robotics Europe AB · Reg No.: ME00040EN-00

Revised: 08-03-07 ME00053EN-

Reference list

MOTOMAN engineers

Revision

2008-02-21First release of this manual.

Component library

1. Robots 7EA1400N ........................................................................................................7EA1400N-A10/B10 ........................................................................................7EA1900N ........................................................................................................8EA1900N-A10/B10 ........................................................................................8EPL80 ............................................................................................................9EPL160-A00 ..................................................................................................9EPL300-A00 ................................................................................................10ES165N-A00 ................................................................................................11ES165RN-A00 .............................................................................................11ES200N ........................................................................................................12ES-165N-100 ................................................................................................12HP3-A00 ......................................................................................................13HP3L ............................................................................................................13HP3XF .........................................................................................................14HP5 ...............................................................................................................14HP6-A00 ......................................................................................................15HP6-A10 ......................................................................................................15HP6-A30 ......................................................................................................16HP20-6 .........................................................................................................16HP20-A00 ....................................................................................................17SSA2000-B00 ...............................................................................................17SSA2000-B10 ...............................................................................................18SSF2000-B00 ...............................................................................................18UP20MN ......................................................................................................19UP50N-35 .....................................................................................................19UP50N ..........................................................................................................20

2. Cabinet 21NX100 Cabinet ............................................................................................21

3. Gantry 23HD-Gantry ..................................................................................................23Axes ..............................................................................................................24

Single pillar gantry .................................................................................. 24TSG1000/1500 ........................................................................................ 24X-Gantry.................................................................................................. 25XY-Gantry............................................................................................... 26XYZ-Gantry Y 1600 mm ........................................................................ 27XYZ-Gantry Y 1800 mm ........................................................................ 28

Pillars ...........................................................................................................29113511-xx Gantry Pillar .......................................................................... 29

4. Positioners 31Non-Servo ....................................................................................................31

013038 PT2-A-75 (Pneumatic drive) ...................................................... 31113978 Batchweld separate turn table (Separate mount) ........................ 31

One station ...................................................................................................32One axes .................................................................................................. 32

113902-90/92 VMS3000............................................................ 32

ME00053EN-00_MotoVisual_Component_library_InstructionTOC.fmRevised: 08-03-07 Page 1

Component library

113902-91 VMS3000HD ........................................................... 32314774 HSC-250SX................................................................... 33314854 HSC-500SX................................................................... 33HSB 1000 SX ............................................................................. 34HSB 2000/5000 SX.................................................................... 34HSB-7000 SX............................................................................. 35HSB-10000 SX........................................................................... 35HSD-500SX ............................................................................... 36SB-250SX................................................................................... 37SPB 2000 single ......................................................................... 37SPB 2000 twin............................................................................ 38SPB 5000/7000........................................................................... 38VMS-1000SX............................................................................. 39

Two axes ................................................................................................. 39114700-100 MT1-500S2XL....................................................... 39114700-101 102 MT1-500S2XL................................................ 40DK2500 ...................................................................................... 40MT1-1500S2X ........................................................................... 41MT1-5000 S2X .......................................................................... 41MT1 250 S2CX .......................................................................... 42MT1 1000 S2X........................................................................... 42MT1 1500 S2BX ........................................................................ 43MT1 3000 S2X........................................................................... 43MTT-500S2X ............................................................................. 44

Two station .................................................................................................. 44One axes.................................................................................................. 44

013159 VMI-500NM ................................................................. 44214060-90 RM2-750TX............................................................. 45214060-92 RM2-750TX............................................................. 45214060-93_RM2-750TX............................................................ 46214060-95 RM2-750TX............................................................. 46214136-90 RM2-500TX............................................................. 47214136-92 RM2-500TX............................................................. 47214136-93 RM2-500TX............................................................. 48214136-95 RM2-500TX............................................................. 48RM2-500STX............................................................................. 49RM2-750STX............................................................................. 50RM2-250STX............................................................................. 51

Three axes ............................................................................................... 51114520 VMH-500CD................................................................. 51RM2-500 S3X ............................................................................ 52RM2-750S3X ............................................................................. 53RM2 1000 S3X........................................................................... 54VMH-1000 S3X L=2000 ........................................................... 55VMH-1000 S3X L=2500 ........................................................... 55VMH 500 DD............................................................................. 56VMH 500 S3X ........................................................................... 57VMH 2000 S3X ......................................................................... 57

Page 2 Revised: 08-03-07 ME00053EN-

Component library

WMH 600 L3000 ....................................................................... 58Five axes.................................................................................................. 59

113910-xx VMF 500 S5XL ....................................................... 59214609-90 VMF-750S5X .......................................................... 60214609-91 VMF-750S5X .......................................................... 60214609-92 VMF-750S5X .......................................................... 61214609-93 VMF750S5X............................................................ 61214883-93 VMF 750 S5X.......................................................... 62215187-100 VMF500S5N.......................................................... 62215187-101 VMF500S5N.......................................................... 63215187-102 VMF500S5N.......................................................... 63215187-103 VMF500S5N.......................................................... 64

5. Block component 65Block component .........................................................................................65Cylinder component ...................................................................................65

6. Brackets 67213216-80 Bracket right .............................................................................67213216-81 Bracket left ................................................................................67213811-80 Bracket left ................................................................................68213811-81 Bracket right .............................................................................68

7. General 69Light component .........................................................................................69Okuma LU400 .............................................................................................70Scaleable geometry .....................................................................................70

8. Grippers 71Gripper 113558 ...........................................................................................71

9. OP-Panel 73OP-Panel ......................................................................................................73

10. Power sources welding 75ESAB AristoMig 400 TW ...........................................................................75ESAB AristoMig 500TW ............................................................................75ESAB LAR630 Magma ..............................................................................76ESAB Watercooler OCE-2H .....................................................................76Kempi PRO3000 .........................................................................................77Kempi PROCOOL10 .................................................................................77Miller Cool Mate 3 ......................................................................................78Miller XMT304 ...........................................................................................78MILLER-INTERFACE II .........................................................................79MILLER-INVISION 456P .........................................................................79SKS LSQ-4 ..................................................................................................80SKS Q8P ......................................................................................................80SKS Q351M .................................................................................................81


Component library

11. Pressbrake 83Instation ...................................................................................................... 83

137034-82 Instation ................................................................................ 83Location-table ............................................................................................. 83

137001-81 Location-table ....................................................................... 83Regrip-table ................................................................................................ 84

137010-82 Regrip-table .......................................................................... 84

12. Robot stand 85113358 Robot stand. ................................................................................... 85113375 Robot stand .................................................................................... 86113668 Robot stand .................................................................................... 86113729 Robot stand .................................................................................... 87214021 Robot stand .................................................................................... 87214111 Robot stand .................................................................................... 88214245 Robot stand .................................................................................... 89214384 Floorplate ....................................................................................... 89256815 Robotfot 30° (SK-UP-HP-EA) ...................................................... 90314432 Floor plate ...................................................................................... 90314929 Floor plate ...................................................................................... 90

13. Safety 91Jokab Lightguard ....................................................................................... 91

14. Safety-fence 93Axelent ......................................................................................................... 93

Double hinge door 2200.......................................................................... 93Double hinge door 3000.......................................................................... 93Double sliding door 2800 middle ........................................................... 94Double sliding door 2800 no rail ............................................................ 94Double slidng door 3000 middle............................................................. 95Flexiguard extension H 1100 .................................................................. 96Flexiguard ............................................................................................... 97Flexiguard extension pole ....................................................................... 98Flexiguard pole ....................................................................................... 98Single hinge door 1000 ........................................................................... 99Single hinge door left 1000..................................................................... 99Single hinge door right 800................................................................... 100Single sliding door 800, with rail right ................................................. 100Single sliding door 850, with rail.......................................................... 101Single sliding door 1000, height 3400, with rail right .......................... 102Single sliding door 1000, no rail........................................................... 102Single sliding door 1000, with rail........................................................ 103Single sliding door 1000 with rail, right ............................................... 103Single sliding door 1300, height 3400 with hail, right ......................... 104Single sliding door 1300 with rail, right ............................................... 104Single sliding door 1350 no rail............................................................ 105Single sliding door 1400 height 3400 with rail, right ........................... 105Single sliding door 2000 with rail, right ............................................... 106


Component library

15. Service unit 107Torch cleaning stationt .............................................................................107

16. Turn-table and traverse tracks 109Traverse tracks .........................................................................................109

113891 Dovetail-track SPB................................................................... 109114725 TSL-1000SN............................................................................. 110114780 TSL-1000SN Low-carriage ...................................................... 111213810 TSK-1000/1500 ........................................................................ 112215367-100 Tray weldingservice TSL.................................................. 112315770 Hold weldingservice TSL......................................................... 113TRD ....................................................................................................... 114TRDS..................................................................................................... 114TSI-2500SX........................................................................................... 115Welding service TSL............................................................................. 116

Turntable ...................................................................................................116VST 600SX ........................................................................................... 116VST 1500SX ......................................................................................... 117VST 2500SX ......................................................................................... 117

17. Welding gun 119AWK350 22-Long THE10 ........................................................................119AWK350 22-Short THE10 .......................................................................120AWK350 45-Long THE10 ........................................................................120AWK350 45-Short THE10 .......................................................................121AWK350 S-Bend THE10 .........................................................................121AWK350 THF10 EA ................................................................................122CWK300-22-Long THE10 .......................................................................122CWK300-22-Short THE10 .......................................................................123CWK300-45-Long THE10 .......................................................................123CWK300-45-Short THE10 .......................................................................124CWK300-Long THE10 .............................................................................124CWK300-Short THE10 ............................................................................125CWK400-22-Long THE10 .......................................................................125CWK400-22-Short THE10 .......................................................................126CWK400-45-Long THE10 .......................................................................126CWK400-45-Short THE10 .......................................................................127CWK400-Long THE10 .............................................................................128CWK400-Short THE10 ............................................................................128CWK600 22 Long THE10 ........................................................................129CWK600 22 Short THE10 .......................................................................129CWK600 45 Long THE10 ........................................................................130CWK600 45 Short THE10 .......................................................................130CWK600 Straight Long THE10 ..............................................................131CWK600 Straight Short THE10 .............................................................132Fronius CMT5000 THE10 .......................................................................132Spotweldinggun .........................................................................................133

18. Welding options 135214350-90 SHWFU-24 ..............................................................................135


Component library

Fronius TPS500 cooler wagon ................................................................. 135Wirebarrel ................................................................................................ 136


Component libraryEA1400N

1. Robots

1.1 EA1400N

1.2 EA1400N-A10/B10

Fig.1 EA1400N A00/B00.

Fig.2 EA1400N-A10/B10 (Ceiling mounted).

ME00053EN-00_Ch1_MotoVisual_Component_library_Instruction.fmRevised: 08-03-07 Page 7

Component libraryEA1900N

1.3 EA1900N

1.4 EA1900N-A10/B10

Fig.3 EA1900N A00/B00.

Fig.4 EA1900N-A10/B10 (Ceiling mounted).


Component libraryEPL80

1.5 EPL80

1.6 EPL160-A00

Fig.5 EPL80.

Fig.6 EPL160-A00.


Component libraryEPL300-A00

1.7 EPL300-A00

EPL300-A00.


Component libraryES165N-A00

1.8 ES165N-A00

1.9 ES165RN-A00

Fig.7 ES165-A00.

Fig.8 ES165RN-A00 (Shelf mounted).


Component libraryES200N

1.10 ES200N

1.11 ES-165N-100

Fig.9 ES200N.

Fig.10 Es-165N-100.


Component libraryHP3-A00

1.12 HP3-A00

1.13 HP3L

Fig.11 HP3-A00.

Fig.12 HP3L.


Component libraryHP3XF

1.14 HP3XF

1.15 HP5

Fig.13 HP3XF.

Fig.14 HP5.



1.16 HP6-A00

1.17 HP6-A10

Fig.15 HP6-A00.

Fig.16 HP6-A10 (6 kilo robot with short arms).



1.18 HP6-A30

1.19 HP20-6

Fig.17 HP6-A30.

Fig.18 HP20-6.



1.20 HP20-A00

1.21 SSA2000-B00

Fig.19 HP20-A00.

Fig.20 SSA2000-B00.


Component librarySSA2000-B10

1.22 SSA2000-B10

1.23 SSF2000-B00

Fig.21 SSA2000-B10 (Ceiling mounted).

Fig.22 SSF2000-B00.


Component libraryUP20MN

1.24 UP20MN

1.25 UP50N-35

Fig.23 UP20MN.

Fig.24 UP50N-35.


Component libraryUP50N

1.26 UP50N

Fig.25 UP50N.


Component libraryNX100 Cabinet

2. Cabinet

2.1 NX100 Cabinet

Fig.26 NX100 Cabinet.


Component libraryNX100 Cabinet


Component libraryHD-Gantry

3. Gantry

3.1 HD-Gantry

Twin station: Mark selection to put up a second arm for slave robot.

HD-Gantry.

Pillar height (mm)

Beam length (mm)

Ybeam (mm)

Zbeam (mm)

5350 4000 2560 2000

5850 5700 3100 2500

9500

11200

14950

16600

20200


Component libraryAxes

3.2 Axes3.2.1 Single pillar gantry

3.2.2 TSG1000/1500

Twin station: Mark selection for possibility to put multiple robots. Minimum beam length for twin selection is 6000 mm.

Fig.27 Single pillar gantry.

Fig.28 TSG1000/1500.

Available Length (mm)

3000

6000

9000

12000

15000

18000

21000

24000



3.2.3 X-Gantry

Twin station: See figure "28. TSG1000/1500." No requirement on beam length.Z hight: Moves the beam for robot attachement +/- 1000 mmDistance: Adds a distance between travelling wagon and robot attachement round 500 mm.

Fig.29 X-Gantery.


6000

9000

12000

15000

18000

21000

24000



3.2.4 XY-Gantry

Twin station: See figure "28. TSG1000/1500." No requirement on beam length

Fig.30 XY-Gantry.


6000

9000

12000

15000

18000

21000

24000



3.2.5 XYZ-Gantry Y 1600 mm

Twin station: See figure "30. XY-Gantry."

Fig.31 XYZ-Gantry Y 1600mm.


6000

9000

12000

15000

18000

21000

24000



3.2.6 XYZ-Gantry Y 1800 mm

Twin station: See figure "30. XY-Gantry."

Fig.32 XYZ-Gantry Y 1800mm.


6000

9000

12000

15000

18000

21000

24000


Component libraryPillars

3.3 Pillars3.3.1 113511-xx Gantry Pillar

Beam length: Choose length on the beam that shall be attached. The number of columns are automatically calculated.

Fig.33 113511-xx Gantry Pillar.

Available Height (mm)

2965

3300

3900

4400

4700

4870

4900


Component libraryPillars


Component libraryNon-Servo

4. Positioners

4.1 Non-Servo4.1.1 013038 PT2-A-75 (Pneumatic drive)

4.1.2 113978 Batchweld separate turn table (Separate mount)

Fig.34 013038 PT2-A-75.

Fig.35 113978 Batchweld separate turn table (Workpieces can be attached and rotated on the turntable).


Component libraryOne station

4.2 One station4.2.1 One axes

Geometry file: The user can load own files in the format 3ds, dxf, pdb (igrip), Binary STL.

113902-90/92 VMS3000

113902-91 VMS3000HD

Fig.36 113902-90/92 VMS3000.

Fig.37 113902-91 VMS3000HD ". Geometry file: The user can load own files in the format 3ds, dxf, pdb (igrip), Binary STL.".



314774 HSC-250SX

314854 HSC-500SX

Fig.38 314774_HSC-250SX.

Fixture Height (mm)

470

700

Fig.39 314854_HSC-500SX.

Fixture Height (mm)

800

1050



HSB 1000 SX

Spacer: Moves the positioner in height. Two choises, 230 mm and 530 mm.

HSB 2000/5000 SX

Spacer: Two choises 0,300 or 363. 363 is used together with SPB and dove tail track.

Fig.40 HSB 1000 SX.

Fig.41 HSB 2000/5000 SX.



HSB-7000 SX.

HSB-10000 SX

Fig.42 HSB-7000 SX.


1200

1500

Fig.43 HSB 10000 SX.


1200

1500

1660

1830



HSD-500SX

Fig.44 HSD-500SX.

Available Length (mm) Fixture plate (Min-Max) (mm)

1900 1000 - 1600

2900 1000 - 2600

3900 2000 - 3600



SB-250SX

SPB 2000 single

Fig.45 SB-250SX (Manually tiltable 90°).

Fig.46 SPB 2000 single.


970

1200

1500



SPB 2000 twin

SPB 5000/7000

Fig.47 SPB 2000 twin.


970

1200

1500

Fig.48 SPB 5000/7000.


1200

1500

1830



VMS-1000SXGeometry file: See chapter "4.2.1. One axes"

4.2.2 Two axes 114700-100 MT1-500S2XL

Fig.49 VMS-1000SX.

Fig.50 114700-100 MT1-500S2XL



114700-101 102 MT1-500S2XL

DK2500

Fig.51 114700-101 102 MT1-500S2XL.

Arm Length (mm)

600

750

Fig.52 DK2500.



MT1-1500S2X

MT1-5000 S2X

Fig.53 MT1-1500S2X.

Fig.54 MT1-5000 S2X..



MT1 250 S2CX

MT1 1000 S2X

Fig.55 MT1 250 S2CX.

Fig.56 MT1 1000 S2X.



MT1 1500 S2BX

MT1 3000 S2X

Fig.57 MT1 1500 S2BX.

Fig.58 MT1 3000 S2X.


Component libraryTwo station

MTT-500S2X

4.3 Two station4.3.1 One axes

013159 VMI-500NM

Fig.59 MTT-500S2X.

Fig.60 013159 VMI-500NM.



214060-90 RM2-750TX

214060-92 RM2-750TX

Fig.61 214060-90 RM2-750TX (Length = 2000 mm).




214060-93_RM2-750TX

214060-95 RM2-750TX

Fig.63 214060-93 RM2-750TX (Length = 3000 mm)




214136-90 RM2-500TX

214136-92 RM2-500TX





214136-93 RM2-500TX

214136-95 RM2-500TX





RM2-500STX

Fig.69 RM2-500STX (The length 3500 mm and 4000 mm use the narrow center beam SSX).

Distance (mm)

1600

2000

2636

3000

3500

4000



RM2-750STX

Fig.70 RM2-750STX.

Distance (mm)

1600

2000

2636

3000

3500



RM2-250STX

4.3.2 Three axes 114520 VMH-500CD

Fig.71 RM2-250STX (Length = 1600 mm, 2000 mm, 2636 mm, 3000 mm).

Fig.72 114520 VMH-500CD.

Length middlebeam (mm) 2000 2636



RM2-500 S3X

Drawingnumber: 214029

Fig.73 RM2-500 S3X.

Version 90 Left 91 Right



RM2-750S3X

Fig.74 RM2-750S3X.

Length (mm)

2000

2636

3000

3500

4000

4500

5000

5500

6000

6500



RM2 1000 S3X

Fig.75 RM2 1000 S3X

Length (mm)

2000

2636

3000

3500

4000

4500

5000

5500

6000

6500



VMH-1000 S3X L=2000

VMH-1000 S3X L=2500

Fig.76 VMH-1000 S3X L=2000

Fig.77 VMH-1000 S3X L=2500 (10 degrees foot).



VMH 500 DD

Fig.78 VMH 500 DD.

A (Distance between fixture plates) 2000 2636



VMH 500 S3X

VMH 2000 S3X

Fig.79 VMH 500 S3X.

Headstock (mm) Length (mm)

550 1300

754 1500

2000

2500

3000

Fig.80 VMH 2000 S3X (Distence between fixture plates 3750 mm).



WMH 600 L3000

Fig.81 WMH 600 L3000.



4.3.3 Five axes 113910-xx VMF 500 S5XL

Fig.82 113910-xx VMF 500 S5XL

Distance from floor (Spacer) (mm)

Arm length (W) (mm)

0 750

158 1000

414 1200



214609-90 VMF-750S5X

214609-91 VMF-750S5X

Fig.83 214609-90 VMF-750S5X (Distance between fixtureplates 1400 mm - 1950 mm. Swingradius 750 mm).




214609-92 VMF-750S5X

214609-93 VMF750S5X


Fig.86 214609-93 VMF750S5X (Distance between fixtureplates 2700 mm - 3200 mm. Swingradius 750 mm).



214883-93 VMF 750 S5X

215187-100 VMF500S5N

Fig.87 214883-93 VMF 750 S5X (Distance between fixtureplates 2700 mm - 3200 mm. Swingradius 750 mm).

Fig.88 215187-100 VMF500S5N (Distance between fixtureplates 1500 mm - 2050 mm. Swingradius 750 mm).



215187-101 VMF500S5N

215187-102 VMF500S5N





215187-103 VMF500S5N



Component libraryBlock component

5. Block component

5.1 Block component

3 parameters: Block length, Block width, Block height. Can be used to create walls, columns etc.

5.2 Cylinder component

5 parameters: Cylinder Radius, Cylinder Height, Cylinder Startswep, Cylinder EndSwep, Cyl-inder Sections.

Startswep: Determines where it starts to draw the cylinder.Endswep: Determines where it ends to draw the cylinder.Sections: Number of corners on the cylinder. higher number gives a rounder cylinder.

Fig.92 Block component.

Fig.93 Cylinder component.


Component libraryCylinder component


Component library213216-80 Bracket right

6. Brackets

6.1 213216-80 Bracket right

6.2 213216-81 Bracket left

Fig.94 213216-80 Bracket Right (Fits to positioners HSB 1000, HSB 2000, HSB 5000, HSB 7000).

Fig.95 213216-81 Bracket Left (Fits to SPB tailstocks).


Component library213811-80 Bracket left

6.3 213811-80 Bracket left

6.4 213811-81 Bracket right

Fig.96 213811-80 Bracket Left (Fits to positioners HSD 500, RM2, VMH 250, VMF 500).

Fig.97 213811-81 Bracket Right (Is used to positioners HSB 1000, HSB 2000, HSB 5000, HSB 7000 if SPD is used as a tailstock).


Component libraryLight component

7. General

7.1 Light component

The light component can be used for extra lighting to mark something special in the build up of the cell.

Enabled: ON/OFFIntensity: Value light intensity. Higher value gives more light.

Fig.98 Light component.

Light Type

Directional

Point

Spot


Component libraryOkuma LU400

7.2 Okuma LU400

Door open width: Determines how much the door shall be opened.A signal can be connected to the robot for opening an closing.

7.3 Scaleable geometry

This component can be used to load external geometries.Scale X; Scale Y; Scale Z are used to scale up the size on a *.vrml file.Filename: Choose the geometry that shall be uploaded.

Fig.99 Okuma LU400 (General CNC machine for machine service).

Fig.100 Scaleable geometry.


Component libraryGripper 113558

8. Grippers

8.1 Gripper 113558

Fig.101 Gripper 113558 (Servo controlled grippingtool that has a servoaxis that automatically can be exported to the robot).


Component libraryGripper 113558


Component libraryOP-Panel

9. OP-Panel

9.1 OP-Panel

Fig.102 OP-Panel (External operator panel).


Component libraryOP-Panel


Component libraryESAB AristoMig 400 TW

10. Power sources welding

10.1 ESAB AristoMig 400 TW

10.2 ESAB AristoMig 500TW

Fig.103 ESAB AristoMig 400 TW.

Fig.104 ESAB AristoMig 500TW


Component libraryESAB LAR630 Magma

10.3 ESAB LAR630 Magma

10.4 ESAB Watercooler OCE-2H

Fig.105 ESAB LAR630 Magma.

Fig.106 ESAB Watercooler OCE-2H.


Component libraryKempi PRO3000

10.5 Kempi PRO3000

10.6 Kempi PROCOOL10

Fig.107 Kempi PRO3000.

Fig.108 Kempi PROCOOL10.


Component libraryMiller Cool Mate 3

10.7 Miller Cool Mate 3

10.8 Miller XMT304

Fig.109 Miller Cool Mate 3.

Fig.110 Miller XMT304.


Component libraryMILLER-INTERFACE II

10.9 MILLER-INTERFACE II

10.10 MILLER-INVISION 456P

Fig.111 MILLER-INTERFACE II.

Fig.112 MILLER-INVISION 456P.


Component librarySKS LSQ-4

10.11 SKS LSQ-4

10.12 SKS Q8P

Fig.113 SKS LSQ-4.

Fig.114 SKS Q8P.


Component librarySKS Q351M

10.13 SKS Q351M

Fig.115 SKS Q351M.


Component librarySKS Q351M


Component libraryInstation

11. Pressbrake

11.1 Instation11.1.1137034-82 Instation

11.2 Location-table11.2.1137001-81 Location-table

Fig.116 137034-82 Instation.

Fig.117 137001-81 Location-table.


Component libraryRegrip-table

11.3 Regrip-table11.3.1137010-82 Regrip-table

Fig.118 137010-82 Regrip-table.


Component library113358 Robot stand.

12. Robot stand

12.1 113358 Robot stand.

Fig.119 113358 Robot stand (Fits to robot HP6, HP20, EA1400N, EA1900N, SSF2000, SSA2000).

Stand Height (mm)

1200


Component library113375 Robot stand

12.2 113375 Robot stand


Fig.120 113375 Robot stand (Fits to robot SK, UP, HP, EA).

Stand Height (mm)

1500

Fig.121 113668 Robot stand (Fits to robot HP6, HP20, EA1400N, SSA2000, EA1500N, SSF200).

Stand Heights (mm)

180

400

600

800





Fig.122 113729 Robot stand (Fits to robot HP50, UP50, UP20MN).

Stand Heights (mm)

200

400

600

800

1000

Fig.123 214021 Robot stand (Fits to robot HP3).

Stand Heights (mm)

750

900




Fig.124 214111 Robot stand (Fits to robot ES165, ES200)

Stand Heights (mm)

200

400

500

600

900




12.8 214384 Floorplate

Fig.125 214245 Robot stand (Fits to robot UP130, UP165, UP200, SP/EPL 100, SP/EPL 160, SP/EPL 250, SP/EPL 300, ES165N, ES200N, TSI-2500SX).

Fig.126 214384 Floorplate (Fits to robot ES165N, ES200N).

Stand Heights (mm)

200

400

600

1300


Component library256815 Robotfot 30° (SK-UP-HP-EA)

12.9 256815 Robotfot 30° (SK-UP-HP-EA)

Robot rotation: Rotation of the lower attachment point (0-360°)

12.10 314432 Floor plate

12.11 314929 Floor plate

Fig.127 256815 Robotfot 30° (Fits to robot SK-UP-HP-EA).

Fig.128 314432 FloorPlate (Fits to robot HP6, HP20, EA1400, EA1900, SSA2000, SSF2000).

Fig.129 314929 Floor plate (Fits to robot HP50, UP50N, UP20MN).


Component libraryJokab Lightguard

13. Safety

13.1 Jokab Lightguard

Fig.130 Jokab Lightguard (Model for light beam. Distance adjustable between 0,1 m - 200 m).


Component libraryJokab Lightguard


Component libraryAxelent

14. Safety-fence

14.1 Axelent14.1.1Double hinge door 2200

14.1.2Double hinge door 3000

Fig.131 Double hinge door 2200 (Opening 2200 mm).

Fig.132 Double hinge door 3000.



14.1.3Double sliding door 2800 middle

14.1.4Double sliding door 2800 no rail

Fig.133 Double sliding door 2800 middle.

Fig.134 Double sliding door 2800 no rail.



14.1.5Double slidng door 3000 middle

Fig.135 DoubleSlidingDoor 3000 Middle.



14.1.6Flexiguard extension H 1100

Fig.136 Flexiguard extension H 1100 (Can be snap on extension pole).


250

400

500

600

700

800

900

1000

1200

1300

1400

1500



14.1.7Flexiguard

Stand Height: Distance from floor.

Fig.137 Flexiguard (Can be snap on flexiguard pole).

Available Length (mm) Fence Height (mm)

250 1300

400 1900

500 2200

600

700

800

900

1000

1200

1300

1400

1500



14.1.8Flexiguard extension pole

14.1.9Flexiguard pole

Fig.138 Flexiguard extension pole (Used for height extension of flexiguard pole. Can be snap into the top of flexiguard pole).

Fig.139 Flexiguard pole.



14.1.10Single hinge door 1000

14.1.11Single hinge door left 1000

Fig.140 Single hinge door 1000.

Fig.141 Single hinge door left 1000.



14.1.12Single hinge door right 800

14.1.13Single sliding door 800, with rail right

Fig.142 Single hinge door right 800.

Fig.143 Single sliding door 800, with rail right.



14.1.14Single sliding door 850, with rail

Fig.144 Single sliding door 850, with rail.



14.1.15Single sliding door 1000, height 3400, with rail right

14.1.16Single sliding door 1000, no rail

Fig.145 Single sliding door 1000, height 3400, with rail right.

Fig.146 Single sliding door 1000, no rail.



14.1.17Single sliding door 1000, with rail

14.1.18Single sliding door 1000 with rail, right

Fig.147 Single sliding door 1000, with rail.

Fig.148 Single sliding door 1000 with rail, right.



14.1.19Single sliding door 1300, height 3400 with hail, right


Fig.149 Single sliding door 1300, Height 3400 with rail, right.




14.1.21Single sliding door 1350 no rail

14.1.22Single sliding door 1400 height 3400 with rail, right

Fig.151 Single sliding door 1350 no rail.

Fig.152 Single sliding door 1400 height 3400 with rail, right.


Component libraryTorch cleaning stationt

15. Service unit

15.1 Torch cleaning stationt

Selection of which configuration that should be used is made through checkbox. Can be snap on stands.

Fig.154 Torch cleaning station.


Component libraryTorch cleaning stationt


Component libraryTraverse tracks

16. Turn-table and traverse tracks

16.1 Traverse tracks16.1.1113891 Dovetail-track SPB

Fig.155 113891 Dovetailtrack SPB (Used for tailstock SPB).

Track Length (mm)

1000

2000

3000

4000

5000

6000

7000

8000

9000

10000

13000

15000



16.1.2114725 TSL-1000SN

Option tabBracket type: Choose type of bracket depending on robot. This is used for welding thread that travel with the robot.Twin station: Selection for dual robot stands.Robot height Master/Slave: Choose height of raiser.

Fig.156 114725 TSL-1000SN.

Track Length (mm)

2000

4000

6000

8000

10000

12000

14000

16000

18000

20000

22000

24000

Avaible Height (mm)

420

620

820

1020

1220



16.1.3114780 TSL-1000SN Low-carriage

Option tabBracket type: Choose bracket or no bracket.Twin station: Selection for dual robot stands.

Fig.157 114780 TSL-1000SN Low-carriage.

Track Length (mm)

2000

4000

6000

8000

10000

12000

14000

16000

18000

20000

22000

24000



16.1.4213810 TSK-1000/1500

16.1.5215367-100 Tray weldingservice TSL

Fig.158 213810 TSK-1000/1500.

Travel Length (mm)

2100

5100

8100

11100

14100

17100

20100

23100

Fig.159 215367-100 Tray Weldingservice TSL (Used together with model “Welding service TSL“. Can be snap into this model).



16.1.6315770 Hold weldingservice TSL

Fig.160 315770 Hold weldingservice TSL (Used on TSL track 114725. Can be snap on the robot stand, adjust angle to the robot stand in the table).

Robot stand

0°

-4,84° 1220 mm

-5,82° 1020 mm

-7,29° 820 mm

-9,77° 620 mm

-14,77° 420 mm



16.1.7TRD

Two stop: Select this if the track uses only end positions.Three stop: Select this if the track uses both end positions and middle positions.

16.1.8TRDS

Fig.161 TRD.

Track Length (mm) Track Height (mm)

1200 200 m

2000 600

2600 900

3200

Fig.162 TRDS.



16.1.9TSI-2500SX

Track length (mm)

1200

2000

2600

3200

Fig.163 TSI-2500SX.

Track length (mm)

2940

5880

7750

8820

10290

11760

13230


Component libraryTurntable

16.1.10Welding service TSL

16.2 Turntable16.2.1VST 600SX

Fig.164 Welding service TSL (Service station only for TSL-track).

Fig.165 VST 600SX (Fits to robot HP6, HP20, UP50N, HP50).



16.2.2VST 1500SX

16.2.3VST 2500SX

Fig.166 VST 1500SX (Fits to robot ES165, ES200).

Fig.167 VST 2500SX (Fits to robot UP350N).


Component libraryAWK350 22-Long THE10

17. Welding gunAll welding guns has a pre configured tool value, this can be used in teaching together with coordinate system “object“.

17.1 AWK350 22-Long THE10

Fig.168 AWK350 22-Long THE10.


Component libraryAWK350 22-Short THE10

17.2 AWK350 22-Short THE10

17.3 AWK350 45-Long THE10

Fig.169 AWK350 22-Short THE10.

Fig.170 AWK350 45-Long THE10.


Component libraryAWK350 45-Short THE10

17.4 AWK350 45-Short THE10

17.5 AWK350 S-Bend THE10

Fig.171 AWK350 45-Short THE10.

Fig.172 AWK350 S-Bend THE10.


Component libraryAWK350 THF10 EA

17.6 AWK350 THF10 EA

17.7 CWK300-22-Long THE10

Fig.173 AWK350 THF10 EA.

Fig.174 CWK300-22-Long THE10.


Component libraryCWK300-22-Short THE10

17.8 CWK300-22-Short THE10

17.9 CWK300-45-Long THE10

Fig.175 CWK300-22-Short THE10.





17.11 CWK300-Long THE10


Fig.178 CWK300-Long THE10.


Component libraryCWK300-Short THE10

17.12 CWK300-Short THE10

17.13 CWK400-22-Long THE10

CWK300-Short THE10.





17.15 CWK400-45-Long THE10




Component libraryCWK400-Long THE10

17.17 CWK400-Long THE10

17.18 CWK400-Short THE10

Fig.183 CWK400-Long THE10.

Fig.184 CWK400-Short THE10.


Component libraryCWK600 22 Long THE10

17.19 CWK600 22 Long THE10

17.20 CWK600 22 Short THE10

Fig.185 CWK600 22 Long THE10.

Fig.186 CWK600 22 Short THE10.


Component libraryCWK600 45 Long THE10

17.21 CWK600 45 Long THE10

17.22 CWK600 45 Short THE10

Fig.187 CWK600 45 Long THE10.

Fig.188 CWK600 45 Short THE10.


Component libraryCWK600 Straight Long THE10

17.23 CWK600 Straight Long THE10

Fig.189 CWK600 Straight Long THE10.


Component libraryCWK600 Straight Short THE10

17.24 CWK600 Straight Short THE10

17.25 Fronius CMT5000 THE10

Fig.190 CWK600 Straight Short THE10.

Fig.191 Fronius CMT5000 THE10.


Component librarySpotweldinggun

17.26 Spotweldinggun

Fig.192 Spotweldinggun (For use together with robot ES165N, ES165N-100, ES165RN, ES200N).


Component librarySpotweldinggun


Component library214350-90 SHWFU-24

18. Welding options

18.1 214350-90 SHWFU-24

18.2 Fronius TPS500 cooler wagon

Fig.193 214350-90 SHWFU-24.

Fig.194 Fronius TPS500 cooler wagon.


Component libraryWirebarrel

18.3 Wirebarrel

Fig.195 Wirebarrel.


Headquarters:Sweden MOTOMAN Robotics Europe AB

Box 4004, SE-390 04 Kalmar, SwedenTel: +46-480-417800, Fax: +46-480-417999

Group companies:Denmark MOTOMAN Robotics Europe AB

Anelystparken 47A, DK-8381 Tilst, DenmarkTel: +45-7022-2477, Fax: +45-7022-2478

Finland MOTOMAN Robotics Finland OYMessinkikatu 2, FI-20380 Turku, FinlandTel: +358-403000600, Fax: +358-403000660

France MOTOMAN Robotics SARLRue Nungesser et Coli, D2A Nantes-Atlantique, F-44860 Saint-Aignan-de-Grand-Lieu, FranceTel: +33-2-40131919, Fax: +33-40754147

Germany MOTOMAN Robotec GmbHKammerfeldstraße 1, DE-85391 Allershausen, GermanyTel: +49-8166-90-0, Fax: +49-8166-90-103

Germany MOTOMAN Robotec GmbHIm Katzenforst 2, DE-61476 Kronberg/Taunus, GermanyTel: +49-6173-60-77-30, Fax: +49-6173-60-77-39

Great Britain MOTOMAN Robotics UK (Ltd)Johnson Park, Wildmere Road, Banbury, Oxon OX16 3JU, Great BritainTel: +44-1295-272755, Fax: +44-1295-267127

Italy MOTOMAN Robotics Italia SRLVia Emilia 1420/16, IT-41100 Modena, ItalyTel: +39-059-280496, Fax: +39-059-280602

Netherlands MOTOMAN Benelux B.VSmederijstraat 2, NL-4814 DB Breda, The NetherlandsTel: +31-76-5424278, Fax: +31-76-5429246

Portugal MOTOMAN Robotics Iberica S.L. - Sucursal em PortugalZ. Ind. Aveiro Sul, Lote 21, N. S. Fátima, PT-3810 Aveiro, PortugalTel: +351-234 943 900, Fax: +351-234 943 108

Slovenia RISTRO d.o.o.Lepovce 23, SI-1310 Ribnica, SloveniaTel: +386-61-861113, Fax: +386-61-861227

Spain MOTOMAN Robotics Iberica S.L.Avenida Marina 56, Parcela 90, ES-08830 St. Boi de Llobregat (Barcelona), SpainTel: +34-93-6303478, Fax: +34-93-6543459

Sweden MOTOMAN Robotics Europe ABBox 504, SE-385 25 Torsås, SwedenTel: +46-480-417800, +46-486-41410

Distributors:Czech Republic Hadyna Internation Ltd

Kravarska 571/2, CZ-70900 Ostrava, Czech RepublicBoki robotizované systémy s.r.o.Knezeves 178, CZ-252 68 Stredokluky, Czech Republic

Greece Kouvalias Industrial Robots25, El. Venizelou Ave., GR-17671 Kallithea, GreeceTel: +30-1-9589243-6, Fax: +30-1-9567289

Hungary REHM Hegesztéstechnika Kft.Tápiószele, Jászberényi út 4., H-2766, HungaryTel: +36-30-9510065, Fax: +36-1-2562012

Israel KNT Engineering Ltd.9 Hapalmach Street, IL-Kfar Azar 55905, IsraelTel: +972-3 9231944, Fax: +972-3 9231933

Norway Optimove ASIndustrigata 6, P.O. Box 534, NO-3412 Lierstranda, NorwayTel: +47-32240600, Fax: +47-32240601

Polen Roboprojekt Boc Sp.z.o.oul Kielecka 30, PL-42-470 Siewierz, PolenTel:+48 (0-32) 672 89 16, Fax: +48 (0-32) 672 88 08

South Africa Robotic Systems S.A. PTY LtdP.O. Box 90741, Bertsham 2013, Johannesburg, South AfricaTel: +27-11-4943604, Fax: +27-11-4942320

Switzerland Messer SAGLangweisenstrasse 12, CH-8108 Dällikon, SwitzerlandTel: +41-18471717, Fax: +41-18442432

Turkey Teknodrom Robotik Otomasyon San. Tic. Ltd StiSultan Orhan Mah. 1150 Sok. No : 8/A, 41400 Gebze / KocaeTurkeyTel: +90 (0) 262 644 3 444, Fax: +90 (0) 262 644 4 480

www.motoman.se [email protected]

me00053en-00 motovisual component library instruction

Documents