Standing up to any challenge.FAMUP MC and MCP Vertical CNC machining centerswith and without pallet changer

E[M]CONOMYmeans:[ ]

MC 120-60 and MC 75-50The EMCO FAMUP MC series. One of the most advanced vertical machining center concepts. Never before milling parts could beproduced faster with better accuracy and with a surface finish of high quality. The MC series machines are highly flexible and therefore suitable for almost any machining job. And they are exceedingly efficient. This makes them extremely productive even forheavy machining. The MC machine series is available with three different CNC controls: FANUC 18i, Heidenhain iTNC530, SIEMENS840D.

[Machine housing]- Completely covered

[Sliding doors]- Generously dimensioned

sliding doors allow easyloading of large work-pieces

[Motor spindle]- 12000 rpm- Motor spindle with

integrated liquid cooling

Photo: MC 120-60

[Control]- Pivoting CNC control

panel for optimum handling by the operator

Distributor(Brass)

Acceptance workpiece(Steel)

Drive connector(Steel)

■ Motor spindle 12000 rpm – 35 kW (S6)■ Linear guideway system with patented ball bearing system■ Feed spindles with steel-ceramic-hybrid nuts to increase

thermostability and minimize heat displacement■ Long-life lubricating system for spindles and guideways■ Made in the Heart of Europe

[Engineering] Highlights

Quick-change. The MC 75 and MC 120 are equippedwith a drum-type magazine with 30 tool stations andtool changing arm. The tool change takes only 1.5seconds. The tool changer works on the "randomprinciple". The tools are always picked up and dropped off using the shortest travel distance.

Guideway quality. The MC series machining centers are fitted with top-quality 35 mm circulating-ball guideways as standard. Ball-cage technology (caged ball) is usedfor the guideways. This helps us achieve the best possible guidance quality and extra long lubrication intervals.

Chip tray. The MC 75-50 and MC 120-60 machiningcenters have a standard chip tray. With the right electrical and mechanical preparation this systemcan also accommodate a chip conveyor.

Tool cooling. Cooling water - standard 5 bar throughthree adjustable nozzles. Internal coolant supply - 15or 30 bar (optional)

The MC machines have a distinctive user-friendly concept: Generously dimensioned doors allow easy loading of large workpieces. The large access to the machine working area makesmaintenance and cleaning easy. The control panel swivels and ensures safe and fatigue free operating.

MC 75-50

MCP 70-50 and MCP 100-50The EMCO FAMUP MCP series. CNC vertical machining centers with the latest generation of pallet changers. These machines arecomparable to our MC series with regard to quality, performance and precision. But in productivity the MCP series has enormousadvantages to offer. The workpiece is changed on the respective pallet parked outside the working area. Changing time is 9seconds. The MCP machine series is available with three different CNC controls: FANUC 18i, Heidenhain iTNC530, SIEMENS 840D.

[Light barriers]- Light barriers to protect the

operator during the palletchanging cycle

Photo: MCP 70-50

Injection mold(Aluminium)

Connector(Aluminium)

Housing(Cast steel)

[Control]- Pivoting CNC control

panel for optimum handling by the operator

[Motor spindle]- 12000 rpm- Motor spindle with

integrated liquid cooling

[Machine housing]- Completely covered

[Sliding doors]- Generously dimensioned

sliding doors enable easyloading of large workpieces

■ Motor spindle 12000 rpm – 35 kW (S6)■ Linear guideway system with patented ball bearing system that

reduces friction■ Feed spindles with steel-ceramic ball races to increase

thermostability and minimize heat displacement■ Long-life lubricating system for spindles and guideways■ Mechanical pallet clamping by cam mechanism■ Automatic cleaning of the pallet pick-up device for safe and

precise pallet changes

[Engineering] Highlights

Optimum chip removal. Integrated worm gears areused on the MCP 100-50 to remove the chipstowards the back of the machine. These worm gearsremove even the heaviest chips from the work area,supported by the flushing system.

Rotary tables. MCP models can also be fitted with programmable rotary tables or swivel bridges. This enables maximum flexibility in the mass production of components.

This machine is fitted with a generous loading door with pneumatic openingmechanism. Working and loading areas are clearly seperated from each other.This ensures optimum operator safety. The machine can be loaded from the frontvia pallets parked either on the right or the left side.

MCP 100-50

2. Pallet change from A to B 3. Machining on pallet B, pallet Ain waiting position for loading andunloading

1. Machining on pallet A, pallet Bin waiting position for loading andunloading

Pallet changing cycle Pallet clamping

Mechanical pallet clamping2200 kg via cam mechanism

Optional rotary tables. Infinitely variable/indexed rotary tables are fitted at thecustomer's request. The movement of the table is CNC controlled and can beinterpolated with every machine axis (X, Y, Z). Image: infinitely variable swivel rotary table (fourth and fifth axes), Ø 200 mm.

Kessler motor spindle. Our machines are fitted with Kessler motor spindles. Theperformance data is absolutely conclusive: 12000 rpm with liquid cooling. Top performance 35 kW (S6) with maximum torque 120 Nm. Acceleration: from 0 to12000 rpm in only 1.2 seconds.

Long-life guides. Innovative guides with ball-cage technology are used in EMCOFAMUP machining centers. A patented plastic circulating system prevents the balls from colliding and extends the lubrication intervals by forming naturallubricant reservoirs.

Steel-ceramic circulating-ball system. MC and MCP machining centers are fitted with steel and ceramic circulating-ball systems as standard. Alternate use ofsteel and ceramic balls reduces friction between the balls and maintains a constant operating temperature.

Performance

Machine designThe Meehanite cast-iron structure is the basis for the extremely robust construction of theMC-MCP machines. This guarantees maximum bending strength and optimum vibrationdampening. High metal-cutting forces are easily absorbed by the structure. The result:maximum precision.

n (rpm)

Installation plan MC 75-50

Installation plan MC 120-60

Installation plan MC 70-50

Installation plan MC 100-50

Installation plans

2800 (110.2”)

2423 (95.4”)1092 (43”)

1063

(41.9

”) 2403

(94.6

”)

1060 (41.7”)

1000

(39.4

”)

2657

(104

.6”)

2965

(116

.7”)

3420

(134

.6”) M

ax

522 (22.6”)

531(20.9”)

2400 (94.5”) DOOR OPENING

1075

(4

2.3”)

50 (2

”)

2458 (96.8”)

3513

(138

.3”)

2382 (93.8”)

2928 (115.3”)

1032

(40.6

”)

648 (

25.5”

)

1370 (53.9”)

2232

(87.9

”)

515

(20.3

”)66

0(2

6”)

3951 (155.6”)

DO

OR

OPE

NIN

G

2928 (115.3”)3288 (129.4”)218

(8.6”)

3567

(140

.4”)

1032

(40.

6”)

1526

(60.

1”)

2000 (78.7”) DOOR OPENING

2200 (86.6”)

100 (3.9”) 100 (3.9”)

600

(23.

6”)

2685 (105.7”)

(295

0 (11

6.1”)

HEAD

DOW

N)

770 (30.3”)

532 (

20.9”

)

2591

(102

”)

3300

(129

.9”) H

EAD

UP

1000

(39.4

”)

2200 (86.6”)

933 (

36.7”

)15

90 (6

2.6”)

1199

(47.2

”)74

4 (29

.3”)

2928 (115.3”)

50 (2

”)

975 (

38.4”

)

288 (11.3”) 3040 (119.7”)

1160 1880 (74”)

912 (

35.9”

)

350 (13.8”) ACCESS FROM ABOVE

2775

(109

.3”)

1300 (51.2”)

2730

(107

.4”)

DOOR OPENING

2928 (115.3”)

3830 (150.8”)

397 (

15.6”

)66

0 (26

”)

330(13”)

3500 (137.8”)

2352

(92.6

”)30

50 (1

20.1”

) HEA

D DO

WN

1410 (55.5”)

380(15”)

744 (

29.3”

)

2120 (83.5”)1160 (45.7”)

1590

(62.6

”)

3100 (122”) 3280 (129.1”)850 (33.5”)

896 (

35.3”

)

532 (

20.9”

)

2554

(100

.6”)

891 (

35.1”

)

2847

(112

.1”)

1155

(45.5

”)

977 (

38.5”

)

50 (2

”)

3220

(126

.8”) H

EAD

UP

2686

(105

.7”)

1000

(39.4

”)

DOOR OPENING

ACCESS FROM ABOVE

DO

OR

OPE

NIN

G

1819

(71.6

”)

1402

(55.2

”)

1075

(42.3

”)

1000

(39.4

”)

636 (

25”)

2078

(81.8

”)

1068

(40”

)10

10 (3

9.7”)

532 (

20.9”

)

632 (

24.9”

)48

0 (18

.9”)

3347

(131

.8”) H

EAD

UP

1088

(42.8

”)

1793

(70.6

”)

2038 (80.2”)

3857 (151.9”)

849 (33.4”)970 (38.2”)

2598

(102

.3”)

1585

(62.4

”)10

13 (3

9.9”)

235 (

9.3”)

2808

(110

.6”)

50 (2

”)

490(19.3”)

500(19.7”)

2928 (115.3”)3288 (129.4”)218

(8.6”)

2 (4

0.6”

)

0.1”

)

376 (14.8”)

EN

6000

.09

/08

.Te

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.

HEAD OFFICE:

EMCO MAIER Ges.m.b.H. · Salzburger Str. 80 · 5400 Hallein-Taxach · Austria

Tel.: +43 6245 891-0 · Fax: +43 6245 86965 · info@emco.at www.emco-world.com

[Technical data]

FAMUP MC 75-50 – MC 120-50 – MCP 70-50 – MCP 100-50

Working areaTraverse longitudinal X axis 750 mm (29.5”) 1200 mm (47.2“) 700 mm (27.6“) 1100 mm (43.3“)Traverse cross Y axis 500 mm (19.7”) 600 mm (23.6”) 500 mm (19.7”) 500 mm (19.7”)Traverse vertical Z axis 640 mm (25.2”) 600 mm (23.6”) 640 mm (25.2”) 640 mm (25.2”)Min. distance spindle nose/table 150 mm (5.9”) 105 mm (4.1”) 65 mm (2.6”) 70 mm (2.8”)Max. distance spindle nose/table 790 mm (31.1”) 705 mm (27.8”) 705 mm (27.8”) 710 mm (28”)TableClamping surface 900 x 520 mm (35.4 x 20.5”) 1300 x 620 mm (51.2 x 24.4”) 600 x 450 mm (23.6 x 17.7”) 1000 x 450 mm (39.4 x 17.7”)T-slots: number, width, distance 5x18x100mm (0.2x0.7x3.9”)5x18x125 mm(0.2x0.7x4.9”) 5x14x80mm(0.2x0.6x3.1”) 5x14x80mm(0.2x0.6x3.1”)Max. table load 400 kg 800 kg 300 kg 600 kgDistance table surface/floor 925 mm (36.4”) 960 mm (37.8”) 1030 mm (40.6”) 1010 mm (39.8”)Center hole - - 50 H6 diam. 50 H6 diam.Pallet changing time - - 9“ Sek. 9“ Sek.Electric motor spindleSpeed 50 ÷ 12000 rpm 50 ÷ 12000 rpm 50 ÷ 12000 rpm 50 ÷ 12000 rpm

(Op. 15000 – HSK63A) (Op. 15000 – HSK63A) (Op. 15000 – HSK63A) (Op. 15000 – HSK63A)Spindle motor power 22,5/35 kW (30.2/46.9 hp) 22,5/35 kW (30.2/46.9 hp) 22,5/35 kW (30.2/46.9 hp) 22,5/35 kW (30.2/46.9 hp)Retention knob ISO 7388/2 Type B ISO 7388/2 Type B ISO 7388/2 Type B ISO 7388/2 Type BTool taper ISO40 DIN69871 (Op.BT40) ISO40 DIN69871 (Op.BT40) ISO40 DIN69871 (Op.BT40) ISO40 DIN69871 (Op.BT40)Spindle bearing Ø 2 x 110/80 mm (2x 4.3/3.1“) 2 x 110/80 mm (2x 4.3/3.1“) 2 x 110/80 mm (2x 4.3/3.1“) 2 x 110/80 mm (2x 4.3/3.1“)Drive direct direct direct direct Axis dataRapid traverse speeds X, Y, Z 40 m/min (1574.8 ipm) 40 m/min (1574.8 ipm) 40 m/min (1574.8 ipm) 40 m/min (1574.8 ipm)Work feed X, Y, Z 20 m/min (787.4 ipm) 20 m/min (787.4 ipm) 20 m/min (787.4 ipm) 20 m/min (787.4 ipm)Axis acceleration (X, Y, Z) 5 m/s2 (196.9”/s2) 5 m/s2 (196.9”/s2) 5 m/s2 (196.9”/s2) 5 m/s2 (196.9”/s2) Feed force S1, X, Y 6200 N (1393.8 lbs) 6200 N (1393.8 lbs) 6200 N(1393.8 lbs) 6200 N (1393.8 lbs)Feed force S1, Z 6200 N (1393.8 lbs) 6200 N (1393.8 lbs) 6200 N (1393.8 lbs) 6200 N (1393.8 lbs)Measurement system (X, Y, Z) encoder encoder encoder encoderMotor power (X, Y, Z) 7 kW (9.4 hp) 7 kW (9.4 hp) 7 kW (9.4 hp) 7 kW (9.4 hp)PrecisionOne-sided positioning accuracy +/–5 *µm (+/– 0.0002” *) +/–5 *µm (+/– 0.0002” *) +/–5 *µm (+/– 0.0002” *) +/–5 *µm (+/– 0.0002” *)in entire stroke range X, Y, ZOne-sided repeating accuracy X, Y, Z +/–1,5 *µm (+/– 0.00006” *) +/–1,5 *µm (+/– 0.00006” *) +/–1,5 *µm (+/– 0.00006” *) +/–1,5 *µm (+/– 0.00006” *)Backlash 3 *µm (0.0001” *) 3 *µm (0.0001” *) 3 *µm (0.0001” *) 3 *µm (0.0001” *)Tool changeNumber of tool stations 30 30 30 30Tool selection random random random randomMax. tool diameter 76 mm (150 mm) (3” (5.9”)) 76 mm (150 mm) (3” (5.9”)) 76 mm (150 mm) (3” (5.9”)) 76 mm (150 mm) (3” (5.9”))(excluding adjacent tools)Max. tool length 280 mm (11”) 280 mm (11”) 280 mm (11”) 280 mm (11”)Max. tool weight 8 kg (17.6 lb) 8 kg (17.6 lb) 8 kg (17.6 lb) 8 kg (17.6 lb)Max. load 120 kg (264.6 lb) 120 kg (264.6 lb) 120 kg (264.6 lb) 120 kg (264.6 lb)Tool changing time (tool to tool) 1,5 sec. 1,5 sec. 1,5 sec. 1,5 sec.General dataPower supply 40 kVA 40 kVA 40 kVA 40 kVADimensions L x B x H 2930 x 3260 x 3300 mm 3100 x 3280 x 3300 mm 2930 x 3570 x 3350 mm 2930 x 3570 x 3420 mm

(118.4 x 128.3 x 130“) (122 x 129.1 x130“) (118.4 x 140.6 x 131.9“) (118.4 x 140.6 x 134.6“)Weight 4800 kg (10 582.1 lb) 7000 kg (15 432.2 lb) 5500 kg (12 125.3 lb) 7500 kg (16 534.5 lb)Compressed air 6 bar (87 psi) 6 bar (87 psi) 6 bar (87 psi) 6 bar (87 psi)

MC 75-50 MC 120-60 MCP 70-50 MCP 100-50