mech plus automationware...packaging and/or material motion very useful for packaging systems, ideal...

Mech PlusAutomationware

Automationware Mech Plus,the technological alternatives to pneumatic cylindersand/or hydraulic cylinders, without compromises.

2005 Automationware has commenced with greater determination a continuous research in development ofelectric cylinders with high mechanical performance.

The new Mech Plus series satisfies today the demanding requirements, to offer the best tradeoff between price and performance.

With innovative technologies and high production care,the products stand out for the unique performance of the high axial force on essential structural dimensions,for greater reliability and duration.

Realized in 6 sizes: 50, 63, 80, 100, 125 and 160, they use recirculating ball screws powered by line or parallel transmission with Anti-Rotation System, in fulfillment of ISO 15552 (with mounting terminals).

The ideal solution forheavy workloadswith electric drive and intelligent control

Story of acontinual innovation

50 63 80100 125 160


2 www.automationware.it

The range includes a valid alternative to pneumatic cylinders and ensures a significant reduction of the costs, improvement of productivity and project cycles simplification.

Automationware proposes its motorisation to obtain the essential dimensioning, and guarantees to the customer the choice to use different types of motors and electronic controls.

The available motors are Brushless or Stepper With closed loop control.

Under the Easy Insert application, in the function of the cylinder as press.

This graph shows the force exerted on the actuator according to its position.

The three force verification windows are also shown in different colours, depending on the result of the verification.

• Not only the productivity increases, the accuracy refines and the movement modulates

• It is less subject to temperature variations or to pressure variations of the pneumatic and hydraulic systems

• Eliminates the extra cost for the pneumatic or hydraulic cylinder management

• Makes it easier to service, ecologic, doesn’t requires the calibration of the valves

• It can be controlled directly via EtherCat and has a remote diagnostic service, also controllable from any Web. (version with electronic control)

• High performances over 150 kN (190 kN with Mech Force), combined with compactness and low energy consumption

• Complete control of the cylinder with position, speed and applied force verification

• Axial speed up to 1m/sec

• Simplified maintenance, centralized lubrication and IP65 protection

• Anti-Rotation System, low noise and high productivity

• Easy programming with the Automationware EASY™ application

• AwareVu™, for the Ind. 4.0 diagnostics, also available provided with Wi-FI connection for the detection of minor service anomalies, determined by unusual vibrations.

Benefits

Key Features

AwareVu™The cylinder offers as an option the electric AwareVu monitoring system, that allows the vibration and temperature diagnosis, connectable to WI-FI and programmable by tablet or smartphone.

Also available the control Package with configuration software for the application (EASY™).

Furthermore it is available with rod and inox-steel elements for use in humid applications.

3www.automationware.it

Packagingand/or material motionVery useful for packaging systems, ideal solution for industrial applications, such as the logistics, if the material movement needs high forces, modulate movements, also with high speed.

Applications

Automotive and heavy load movingThe automotive industry sector often requires the use of hydraulic cylinders for the production chain and for the components-assembly phase (Use of the cylinders as press.) The easy installation and the easy programming, makes them very useful to avoid complex pneumatic or hydraulic installations.

Diagnosticand HealthcareThe electric cylinder can be very useful for micrometric movements on scanning devices and TAC. The system also maintains the position, even without power supply. In absence of the hydraulic, it is the ideal solution to simplify the design of the compact and transportable medical diagnostic systems.It allows the accurate positioning of persons and objects for the electronically programmable diagnostics.For the pharmacological production cycles, the electric cylinders prevent each contamination,allow the product packaging in aseptic rooms with precision and minimal maintenance.Automationware provides also linear axes, combinable with other Pick & Place solutions for the packaging of pharmacological products for automated diagnostic.

Aerospace & DefenceMany defence applications need industrial actuators to moderate the investment,maintaining an excellent level of quality and easy use in normal application situations.Our cylinders offer a very good applicability for different configurations, such as navigation simulators (also militar). Very useful also for the logistic applications, if the IP65 protection can be appropriate.


Factory automationEssential in modern palletising systems, excellent in industrial production chainsto find a rapid solution to eventual line problems. Very useful for the warehouses, as extending and upgrading of existing facilities.

EnergyWidely used for the flow control of the hydroelectric turbines, for easy installation and regulability. Widely used also for wind-power applications, forthe variation of the incidence angle of the blades. Very useful also for fuel extraction or fuel production installations, thanks to its easy maintenance and management, also by remote control.

Machine toolsUsed as substitutes for hydraulic systems of machines for metal sheets bending.The easy use and the simplification of systems make them very popular in the applications that need the “press” type operation.They can also be used in very vertical applications, such as tyre-inserting machines, simplifying the hydraulic inserting systems.Machine tools for the production of springs or for the mechanical component insertion, such as bearings, bushings, ringnuts, reducing the complexity of the systems, modulating the pressure with programmed motion.

ModelsCharacteristic / Models

UM Mech Plus 50

Mech Plus 63

Mech Plus80

Mech Plus 100

Mech Plus 125

Mech Plus 160

Mech Plus 160

Dimensions flanges mm F. 65 F. 75 F. 100 F. 120 F. 140 F. 180 F. 180

Screw diameter and lead

mm 25P10 32P10 40P10 50P10 63P10 80P10 80P20

Max Torque Motor Nm from 1,2 to 2,2

from 1,8 to 4,4

from 3 to 9,6

from 6,1 to 14

from 10,9 to 22,5

from 14,6 to 45

from 24 to 45

Reduction Ratio i 1 / 3 / 4 / 5 / 7 / 10 / 16 / 20

Gearbox ratio PG according to above

Max torque gearbox output (Cm )

Nm from2,2 to 24,3

from4,4 to 36,4

from9,6 to 60,7

from 14,0 to 121,4

from22 to 218,4

from45 to 291

from45 to 485

Max torque screw input (Cin max)

Nm from2 to 19,7

from4 to 29,5

from7,78 to 49,1

from 11,34 to

98,3

from 17,82 to

177

from108 to

236

from110 to

393

Max axial in line force Cin max

N from 1,1k to

10k

from 2,3k to

15k

from5,4k to

25k

from7,8k to

50k

from 12,3k to

90k

from25k to 120k

from 12,6k to

100k

Max Motor speed rpm 4500 4375 3500 2800 2222 1750 1750

Max screw speed rpm from 4500 to

225

from 4375 to

225

from 3500 to

225

from 2800 to

225

from 2222 to

200

from 1750 to

150

from 1750 to

150

Max axial speed mm/sec from 750 to

38

from 729 to

38

from538 to

38

from467 to

38

from370 to

33

from292 to

25

from583 to

50

Available Stroke mm from50 to 600

from50 to 800

from50 to 900

from 50 to 1100

from50 to 1300

from50 to 1500

from50 to 1500


with self-lubrication for lower degradation

Head bearing

Seal to avoid contamination from external and selected for severe temperature variation (degree of protection IP 65) – Double protection for hostile situation

Dust scraper

Inserted on chassis (no external wires)

Magnetic detectors

Mech PlusAutomationwareDesigned to offerthe best combination of force performancewith a compact and solid form factor

With very high efficiency using a best performance helicoidal planetary system for long life and low noise level (Backlash ≤ 5)

Gearbox

to prevent vibrations in high speed

GGB bearings

system included on the roller screw ball system for accurate positioning optimization

Permanent Magnetic

6

With factory pre-setup for best efficiency and accuracy

MicrometricBelt tension system

belt for high durability stiffness

High performance Kevlar

Cylinder with anti-rotationsystems included

Anti-Rotation systems

Tapered roller bearings, with high capacity torque and pin for centralized lubrication system

Lubrication system

Optional lateral pins for heavy loads operations

Lateral pins

(ISO 5 optional), for long life spam and heavy load

Roller balls screw ISO 7

7

Axia

l For

ce k

N

Nominal lifetime - km

0

5

10

15

20

25

30

100 1000 10000

MechPlus 5025x10

MechPlus 6332x10

MechPlus 8040x10

Axia

l For

ce k

N


0

20

40

60

80

100

120

30 300 3000

MechPlus 10050x10

MechPlus 12563x10

MechPlus 16080x10

MechPlus 16080x20

Service lifetimeNominal cylinder lifetime in KmMechPlus 50, MechPlus 63 e MechPlus 80relative to the applied axial force.

Service lifetimeNominal cylinder lifetime in kmMechPlus 100, MechPlus 125 e MechPlus 160relative to the applied axial force.

Specifications


Comparison between actuatorsFor each component of the MechPlus family is indicated the maximum axial force and the maximal axial force that guarantees a lifetime of 2500 km.

Max axial in line force Cin max (N)Max Force applicable for duration of 2500 km (N)

20000 40000 60000 80000 100000 120000 140000 160000

Indication Table of estimated duration based on 2500 km

Mech Plus 50

Mech Plus 63

Mech Plus 80

Mech Plus 100

Mech Plus 125

Mech Plus 160(Lead 10)

Mech Plus 160(Lead 20)

0

Axia

l For

ce k

N


0

5

10

15

20

25

30

100 1000 10000

MechPlus 5025x10

MechPlus 6332x10

MechPlus 8040x10

Axia

l For

ce k

N


0

20

40

60

80

100

120

30 300 3000

MechPlus 10050x10

MechPlus 12563x10

MechPlus 16080x10

MechPlus 16080x20

Service lifetimeNominal cylinder lifetime in KmMechPlus 50, MechPlus 63 e MechPlus 80relative to the applied axial force.

Service lifetimeNominal cylinder lifetime in kmMechPlus 100, MechPlus 125 e MechPlus 160relative to the applied axial force.

Specs / Models UMMech

Plus 50Mech

Plus 63Mech

Plus 80Mech

Plus 100Mech

Plus 125Mech

Plus 160Mech

Plus 160

Diameter / Lead mm 25P10 32P10 40P10 50P10 63P10 80-P10 80-P20

Max Axial Force kN 10 15 25 50 90 120 150

Average Force at 2500 km kN 3,15 5,36 12,4 15,5 17,4 19,3 33,8


3

4

1

11

9

102

5

6

7

8


ACCESSORIES MECH PLUS

POSITION DESCRIPTION

1 Direct Drive Kit

2 Parallel Drive Kit

3 Lateral Pins Kit

4 Lateral Flange Support For Pins Kit

5 Female Threaded

6 Spherical Rod End

7 Clevis Rod End

8 Fork Rod End

9 90°Backward Joint Swinging Kit

10 Backward Joint Swinging Kit

11 Hall Sensor

Accessories


SUMMARY OF DIMENSION: for basic in line and parallel version

Cylinder size UM PLUS 050 PLUS 063 PLUS 080 PLUS 100 PLUS 125 PLUS 160Screw lead mm P10 P10 P10 P10 P10 P10 P20

A1 17 20 23 28,5 30,5 45 45A2 17 20 23 28,5 30,5 45 45A3 27 30 41 55,5 50,5 60 60A4 27 30 39 47,5 50,5 60 60A5 24 34 40 50 70 80 80ØB 50 g6 70 g6 80 g6 100 g6 120 g6 160g6 160g6

ØB1 50 g6 63 g6 80 g6 100 g6 125 g6 160g6 160g6D 46,5 56,5 72 89 110 140 140

ØD 45 58 71 88,8 112 140 140E1 M8x18 M8x18 M10x20 M10x20 M12x20 M16x30 M16x30E2 M8x10 M8x10 M12x12 M16x20 M16x20 M20x30 M20x30E3 N°6 M4x12 N°8 M4x12 N°8 M4x12 N°8 M5x12 N°4 M10x20 N°8 M10x20 N°8 M10x20F 3 3 5 6 6 10 10

F1 3 6 6 6 6 13 13ØG 14 h7 16 h7 22 h7 25 h7 32 h7 35 h7 35 h7G1 22 25 28 38 45 46 46H 5 5 6 8 10 10 10

H1 16 20 20 36 40 40 40ØI 40 55 65 80 90 120 120

ØI1 28 38 44 56 75 85 85L 132 137 178 216 219,5 270 325

L1 176 187 240 292 300,5 375 430L2 56 60 70 76 90 118 118L3 36,5 46,5 49 63 69 80 80M M20x1,5 M20x1,5 M27x2 M27x2 M33x2 M42X2 M42X2

M1 35 40 45 45 60 80 80N 65 75 100 120 140 180 180P 157 204,5 243 283,7 302 356 363,5

P1 189 225,5 231 311,5 239,5 390,5 398R 43 58 58 70 78 107 107

R1 65 75 100 120 139 180 180R2 150 190 227 305 320 415 415R3 110 152 177 211 212 264 264R4 142 168 165 238,5 328,5 298,5 298,5

C*= Cylinder Stroke

Components

MØI

ØB

A1 A2L+(C*)

L1+(C*)

A3 A4F F1

L3

ØG

H

ØI1

ØB1

A5DN

ND

A5D

D

L2

G1

ØD

E3

H1

E2 E2

R

R3

R1

R2

M1

PP1

N

N

R4

E1 E1


Mech LineAutomationwareOther actuators of the Mech Line series

Mech Line (Base) Electric Cylinders

ISO 15552 compatible

Realized in 4 sizes 25 (new), 32, 50 and 63.

With recirculating ball screw powered byline or parallel transmission.

Perfectly compatible with pneumatic cylinders.

Series Anti-Rotation System.

The available motors are Stepper or Brushless with closed loop control.

The cylinder can be controlled with the Easy Software,with the same modes of the Plus series.

The MechLine series offers a valid alternative to pneumatic cylinders, with low costs and the benefits of a complete adjustability of positioning and acceleration.

Specifications M.U. Mech Line 25 Mech Line 32 Mech Line 50 Mech Line 63

Diameter flange mm Flangia 32 Flangia 47 Flangia 65 Flangia 75Diameter screw mm 10 12 16 20Lead Screw mm 3-10 5-10 5-10-16 5-10-20Max Axial Force CIN N 2800-2500 5140 - 3900 10490 - 11810 - 8330 14600 - 11000 - 13400Average Force x 2500 km N 298 - 398 649-620 1324 - 1878 - 1549 1843 - 1749 - 2684Stroke window mm 300 500 500 600


Mech ForceAutomationwareOther actuators of the Mech Force series

Mech Force Electric Cylinders

ISO 15552 compatiblefor forces up to 190kN

Realized in 6 sizes 50, 63, 80, 100, 125 and 150.

With recirculating ball screw powered by line or parallel transmission.

Series Anti-Rotation System.

Aluminium profile structure, except for the 150,with steel structure for heavy loads.

Interface to the motor of the customer or of Automationware.

The available motors are Stepper or Brushless with closed loop control.

Available also as complete Package ready for use with Easy application software configuration.

Available also the version with rod and steel elementsfor food processing environments.

Specifications M.U. Mech Force 50 Mech Force 63 Mech Force 80 Mech Force 100 Mech Force 125 Mech Force 150

Diameter flange mm Flangia 65 Flangia 75 Flangia 95 Flangia 115 Flangia 125 Flangia 165

Diameter screw mm 20 25 32 40 50 63Lead Screw mm 5-10-20 5-10-25 5-10-20-32 5-10--20-40 5-10-40 10-16-20Max Axial Force CIN kN 14,6-11-13,4 19,8-16-15,1 25,9-29,8-22,7-

24,123,9-60,4-48,9-

44,430,9-76,9-51 87,9-190-141,9

Average Force x 2500 km kN 1,8-1,7-2,6 2,5-2,54-3,25 3,27-4,74-4,54-5,64

3-9,6-9,8-11,2 3,9-12,2-12,9 13,9-35,6-28,4

Stroke window mm 300 600 800 1000 1000 1000


Mech LineAutomationware

ACCESSORIES MECH LINE/FORCE

Position Descriptions

1 Direct Drive Kit

2 Parallel Drive Kit

3 Lateral Pins Kit

4 Joint Swinging Kit




8 Clevis Rod End

9 Fork Rod End

10 Joint Swinging Kit

11 Hall Sensor

Accessories

2

1

5

10

67

5

5

7

6

8

9

11

3

4

10


Components

L + (C*)L2

ØB

M M1

D

E

N

ØB1

ØG

L3

D

E

D

D

N

N N

Note: Present drawing is only an indication of Mech Line series.Please require always a 2-3D Layout or download the files from web site.(www.automationware.it)

DIMENSION: Base Version , Direct drive , Parallel Drive

Actuator Size UM Mech Force 50 Mech Force 63 Mech Force 80 Mech Force 100 Mech Force 125 Mech Force 150Lead screw mm 20x5-10-20 25x5-10-25 32x5-10-20-32 40x5-10-20-40 50x5-10-40 63x10-16-20

ØB mm 40 45 55 70 90 90ØB1 mm 50 63 80 100 125 150

D mm 46,5 56,5 72 89 Ø130 Ø130E mm N°4 M8x18 N°4 M8x18 N°4 M10x20 N°4 M10x20 N°8 M10x25 N°8 M16x30

ØG mm Ø12 h8 Ø14 h8 Ø17 h8 Ø24 h8 Ø32 h8 Ø32 h8L mm 173 182 228 285 300 438

L2 mm 45 55 60 70 105 95L3 mm 34 36,4 40 52,6 61 64M mm M16x1,5 M20x1,5 M20x1,5 M27x2 M30x2 M36x3

M1 mm 32 40 40 50 60 60N mm 65 75 95 115 135 165

Note: Present drawing is only an indication of Mech Line series. Please require always a 2-3D Layout or download the files from web site. (www.automationware.it)

C*=Cylinder Stroke

DIMENSION: Base Version , Direct drive , Parallel Drive

Actuator Size UM Mech 25 Mech 32 Mech 50 Mech 63Lead screw mm 12x5-10 12x5-10 16x5-10-16 20x5-10-20

ØB mm - 30 40 45ØB1 mm 22 30 40 45

D mm Ø26 32,5 46,5 56,5E mm N°4 M3x5 N°4 M6x18 N°4 M8x15 N°4 M8x15

ØG mm Ø6 h8 Ø8 h8 Ø10 h8 Ø12 h8L mm 97,3 129 134 171

L2 mm 24 48 41 41L3 mm 20 25,5 27,6 36,5M mm M8 M10x1,25 M16x1,5 M16x1,5

M1 mm 20 20 32 32N mm 32 47 65 75

Note: Present drawing is only an indication of Mech Line series. Please require always a 2-3D Layout or download the files from web site. (www.automationware.it)

C*=Cylinder Stroke


Mac

h P

lus

| 18.

10.2

016

EN

Automationware

Is a consolidated fact in the field of components and Automation systems. Founded in 2002, on the plant of Dolo (VE) designs, manufactures, and integrates Positioning solutions and linear or rotary motion solutions for the Factory Automation. It has know-how and leadership for mechatronic applications, thanks to the planning experience of the founders, with technological packaging systems (strong mechanical, electronical integration, control Firmware).

Other Automationware products© 2017 by Automationware - All Rights Reserved. The brochure contains indicative parameters, Automationware reserves the right to change these specifications. For a more profound consultation, we recommend to use the technical datasheet and/or visit our website www.automationware.it

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Automationware s.r.l

Via Arino, 26A30031 Arino di Dolo, Venezia | Italia

Phone +39 041 51 02 028Telefax +39 041 51 02 187Internet www.automationware.ite.mail [email protected]

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mech plus automationware...packaging and/or material motion very useful for packaging systems, ideal...

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