mechanical completion and commissioning servicesmccsinternational.com/upload/all services...

MECHANICAL

COMPLETION AND

COMMISSIONING

SERVICES

MAY2017MCCSI-KL-CO-PS-00301 www.mccsinternational.com

CONTENT

• MCCS BriefIntroduction

• MCCS Organisation Chart

• Oil&GasProjectsLifeCycle

• TechnicalPreparation&ExecutionPhase

• MCCS ServicesOffshore&Onshore

• MCCS WorkTrackRecord

www.mccsinternational.com

Maximisecostbenefits

M.C.C.S. involvementshouldbesought

duringtheearlyplanninganddesignphase

ofaproject.

Withinscheduleandunderbudget

M.C.C.S. teamhasanenviablerecordof

achievingitstaskswithinscheduleandunder

budget.

WhatmakesM.C.C.S. unique?

M.C.C.S. comprisesateamofpeoplewho

havespecialisedinthisdifficultareaforover

23years.

Theprinciplespinofffromthisteam

approachis“TheWheelisnotReinvented”

►MechanicalCompletionandCommissioningServicesLtd. Formedin1994Tofilla

nichemarketintheareaofMechanicalCompletionandCommissioning

►M.C.C.S. Worldwide Ltd. Formed2000intheUK

►M.C.C.S. Worldwide Sdn Bhd Formed2001KualaLumpurMalaysiaand

renamedtoM.C.C.S. International Sdn Bhd 2007

►BranchOfficesinUK,SpainandSouthKorea

M.C.C.S. INTERNATIONAL



MCCSINTERNATIONAL

CHAIRMAN

MANAGINGDIRECTOR

GENERALMANAGER

PRE-COMMISSIONING&COMMISSIONING

MANAGER

PRE-COMMISSIONING

MANAGER

N2/HeLEAKTESTING

FLANGEMANAGEMENT

HYDROTEST

MACHINING

COMMISSIONING

MANAGER

MULTIDISCIPLINECOMMISSIONING&MAINTENANCE

PLANNING

COMPLETIONSYSTEM

ENGINEERING

HSEMANAGER

FINANCEDEPARTMENT

HUMANRESOURCE

(HR)

DOCUMENTCONTROL

CENTER(DCC)

PROJECTOPERATION

BUSINESSDEVELOPMENT

PROPOSALENGINEERING

PROJECTSITESUPPORT

WAREHOUSE(WMS)

ADMINDEPARTMENT

QMS KOREA

OFFICE

COMPANY

SECRETARY

OIL & GAS PROJECT LIFE CYCLE

MCCS Objectives:SafeOperationAndCostReductionViaOperationalExcellenceBased

OnAdvancedMethods


Engineering Procurement Construction CommissioningOperation&

Maintenance

De-

Comm.

TECHNICAL PREPARATION &

EXECUTION PHASES

BasicEng.

Detailed Eng. E

Procurement PConstruction C

Pre-comm.- Preparation Pre-comm.- Execution

Commissioning - Preparation

PUMA+SOFTWARESUPPORTEquipmentPopulation

Precom -Preparation

Precom.Execution

Com- Preparation

PunchListA PunchListB

Com-Execution

Punchlist C

STARTUP

Comm.-Execution

RFC

BySub System

MECH

COMP

RFSU

BySub System

RFHO

C

OPERATIONS


üMCCSKEYSOURCESFORSERVICESINENGINEERINGSTAGEAREASFOLLOWS:

Ø ATEAMOFQUALIFIEDCOMMISSIONINGENGINEERS

ØSOFTWARESUPPORT(PUMA+)

Ø ADVANCEDMETHOD'SASPERISO9001ANDOIL&GASINTERNATIONALSTANDARDS

SERVICES FOR THE ENGINEERING

STAGE


q PLANNING:TECHNICALPREPARATIONFOR:

• PRE-COMMISSIONINGEXECUTIONPHASE

• COMMISSIONINGEXECUTIONPHASE

INCLUDINGIDENTIFICATIONOFSYSTEMSANDSUBSYSTEMS,ALL

CHECKLISTS,TESTSHEETS,PROCEDURES,PUNCHLISTDATABASE,

MASTERDATABASE(TagNo.Basis)FORALLTAG

NUMBERS,RFC/RFSU/RFHODOSSIERSCREATIONBASEDONSYSTEM

ANDSUB-SYSTEM,etc.

SERVICES FOR THE ENGINEERING

STAGE


q FLANGEMANAGEMENTSERVICES

• DATAMANAGEMENTBYSPECIALISTSOFTWARE

• MANUALBOLTTORQUE

• HYDRAULICBOLTTORQUE

• HYDRAULICBOLTTENSIONING

• FLANGEBREAKOUT/DISASSEMBLY

• VENDORSCOPE/SPECIALPACKAGES

FM SERVICES FOR THE

CONSTRUCTION STAGE


• PRE-ENGINEERING

§ JOINTREGISTER

§ PREPARATIONOFWORKPACKS

üDATASHEET

üDATARECORDS

ü JOINTCOMPLETIONCERTIFICATE(JCC)

§ FLANGEPREPARATIONANDINSPECTION

ü INTERNALLINEWALK

üFLANGEALIGNMENT,SURFACEANDCLEANLINESS

üFASTENERSMATERIALSANDCLEANLINESS

üGASKETMATERIALSANDCLEANLINESS

FLANGE MANAGEMENT SERVICES

OVERVIEW


N2/He LEAK TESTING SERVICES

FORALLPROCESSPLANTSONSHORE&OFFSHORE


SERVICES FOR THE PRE-COMMISSIONING

STAGE

PHASE ACTIVITIES MILESTONE

PRE-COMMISSIONING

CONFORMITY CHECKS

STATIC TESTING

N2/HeLEAK TESTING

MECHANICAL

COMPLETION

(MC&RFC)


q PRE-COMMISSIONINGEXECUTIONPHASE(MULTIDISCIPLINE)

ü VisualinspectionofEquipment(PG ,Motors,Cables...).Quality ofinstallationCompliancewith ProjectSpecifications ,Safety rules,codes,...

ü«ColdTesting »:CalibrationofInstruments,Machinery alignement,Settingofsafety valves,...(De-energised Tests)

üChemicalCleaning &Lube Oil Flushing

SERVICES FOR THE PRE-

COMMISSIONING STAGE


THE PRE-COMMISSIONING DOSSIER

OneDossierPer

Sub-System

CombinedRFCCertificate


SERVICES FOR THE COMMISSIONING

STAGE

PHASE ACTIVITIES MILESTONE

COMMISSIONING

READY FORSTART-UP

(RFSU)

ENERGISATION

DYNAMIC TESTS

EQUIPMENTRUNNING-IN

PRESTART-UPACTIVITIES


q COMMISSIONINGEXECUTIONPHASE

ü Electrical motors coupled runs ,instrumentloops test,electricalbreakers operation .......

üRunning-inandon-linetestsofplantutilities,andmainprocessequipment inclosed loop (wherever applicable)

üPipesandVessels N2/HeLeak Testing (Mainly Hydro-carbon Systems)

ü START-UPASSISTANT(Electrical,Instrument,Mechanical)

üCompany /ClientAssistanceandsupportforOneYear WarrantyandProjectHandover.

MCCS SERVICES FOR THE

COMMISSIONING STAGE


THE COMMISSIONING DOSSIER

OneDossierPer

Sub-System

RFSU DossierIndex

RFSU Certificate


☞ 1:TOARRANGETHEMULTIDISCIPLINE

MAINTENANCETEAMFORROUTINE,PREVENTIVE&

SHUTDOWNMAINTENANCEBYDAY&NIGHTSHIFTS

INCLUDED;

qELECTRICAL,

qTELECOM,

qINSTRUMENT,

qMECHANICAL(FIX&ROTARY)

BASEDONCOMPUTERIZEDMAINTENANCE

MANAGEMENTSYSTEM.(CMMS)

WARRANTY SUPPORT DURING THE INITIAL

OPERATION & MAINTENANCE PHASES


PRESERVATION SERVICES

1. PreservationManagementcanbemanagedandperformed

inlinewiththeClientPreservationManagementSystem

(PMS),ProjectScopeOfWork,ProjectQualityManagement

Plan(PQMP)AndGeneralPreservationMaintenance

Requirement(PMR)

2. ProvisionOfallHandToolsandEquipment,Engineers&

Technicians(Electrical,Instrument,Mechanicaland

Piping)byMCCS.

ConsumablescanbeprovidedbyMCCSorClientdependingon

Clientpreference.www.mccsinternational.com

THANKYOU


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