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5 About UsWith industry-leading WinPCS and its interconnected components, clients across a vast array of industries can implement best practices across every phase of their large-scale capital project.
7 Our Products
9 Mobile SolutionsOur tablet solution (Grace) is simply unique– making field work as easy as ABC.
11 WinPCSWinPCS is a Windows-based project management and certification system used to maintain and report the completion and certification status of any project.
13 Project CompentsDesigned for certification purposes comprising the engineering and project data
14 System BreakdownsThe key to early completion of any project is good planning and an accurate and flexible completion system.
15 DocumentationConstruction and Commissioning work is scheduled to be completed in a particular phase of the project. For that reason certification activities also need to be scheduled accordingly.
17 CDAT
18 ReportsOver the years, reports have developed from simple lists to quantitative reports, graphical reports and now 3D graphs.
19 ServicesExperienced Complan personnel enable us to offer Vendor Inspection & Verification – Witness testing and Certification – perform Pre-Commissioning, Commissioning, Handover and Start-up assistance.
20 Contact Us
CO N T E N T S
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About us
Simplifing FlawlessTo achieve this we offer our clients the following:• Completions/Commissioning Personnel • Completions/Commissioning Services• Tools (WinPCS, Mobile Completions, CDAT)
Key Features• Total project visibility• All engineering data bases and Asset Registers available at all times• Scope of work allocated at tag or equipment allocation to data base• Data verification from all participants• No “grey areas” of control or responsibility• As built management, control and handover• Accurate Project % completions on a day by day basis• Proven minimal paper usage• Safety Asset registers, linked to Hierarchy• Maintenance data base available • Eliminates duplication of tasks performed• Delivers KPI (Key Performance Indicator) • Complete history of the project on a day by day basis decisions.
Our ObjectiveC omp lan’s ob jec t i ve fo r t he las t 28 years i s to ensure that our Clients are equipped wi th competent p e r s o nn e l an d to o l s t o simplify project completion and cer tify their projects in the shor test possible t ime. We maintain our position as an independent organization that engages neither in the manufac tur ing , sa les o r installation business.
This independence ensures an unbiased performance in project support; verif ication and testing that is used as the base for critical project from onset of project decisions.
About us
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Our Products• Contract Delivery Report• Vendor Selection
• Basis of Design • Contract Delivery
Schedule• Engineering Group
Selection• Vendor Selection
Basis of Design
Basis of Design
• Equipment & Vendor Skid Limits
• Engineering Data• Engineering Equipment
List• Vendor Manuals & Data• Fabrication Drawings• System & Sub System
Boundaries
• FEED• Detail Engineering• Engineering Equipment
Lists• Vendor Manuals & Data• Fabrication Drawings• Equipment & Vendor Skid
Limits• System & Sub System
Boundaries
EngineeringEngineering
• NCRS• C ITR’s• P & ID’s• Hazardous Area• Outstanding Work List• As Built Drawings
• NCRS• C ITR’s• P & ID’s• Hazardous Area• Outstanding Work List• As Built Drawings
• NCRs• CC - ITRs• P & IDs• Hazardous Area• Outstanding Work List• As Built Drawings
• NCRs• Vendor ITRs• FATs• FAT Punch ListConstructionPurchasing
• Certifi cates• Punch List• As Built Drawings• TQ’s• FTCS
• Certifi cates• Punch List• As Built Drawings• TQs• FTCsh
Pre-CommissioningConstruction
• Certifi cates• Leak Test• As Built Drawings• Vendor Documentation• CTP’s• TQ’s• P & ID’s
• Certifi cates• Leak Test• As Built Drawings• Vendor Documentation• CTPs• TQs• P & IDs
CommissioningPre-
Commissioning
• STPS
• STPs• HAZOB• HAZID• SIMOP
Start-UpCommissiong
• MBD• As Built Info• Spare Parts
• Maintenance• MBD• As Built Info• Spare Parts
OperationsStart-Up
MaintenenceOperations &Maintenence
WinPCSWinPCS has the capability of displaying a project using different hierarchical views with system, sub-systems, work-packages and/or areas being the most prominent used. All equipment, P&IDs, loop, drawings, isometrics, datasheets, EH&Ss and procedures can be uitlized to enhance the project’s prespective and reporting capabilities.
WinPCS can:• Facilitate, Track, Manage &
Certify• Mechanical Completion• Pre-Commissioning testing• Commissiong
Document Handling• CDAT (Complan Document Automation
Tool) • Assigning and ut i l izing barcodes
toautomate tasks• Transferring paper graph• Shared network / office printed and
scanned• Saves manual entry errors• Saves t ime / cost / manpower
Mobile Solutions• CDTT (Complan Document
Tracking Tool)• An independent program
d e s i g n e d t o m o n i t o r f requently revised project documentat ion (drawings, check sheets, procedures, etc.)
• Automatically updates the associated data entr ies in WinPCS to refer to the latest revisions of documents
• Provides automated forms for quick search of these documents
• Ensures that al l users of WinPCS will be guaranteed to view the latest revision for any document in the project
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Real Time DataProgress during commissioning or completions is instantly updated in WinPCS via Mobile Completions, providing the latest and most accurate reporting.
Automatic UploadPaper can easily get destroyed in the field. With an electronic copy, that problem is eliminated. Documents are then automatically sent to the WinPCS database.
LogicalCheck sheets are rejected if any criteria are marked as unacceptable. A check sheet will not be marked as complete if any fields are missing parties.
PaperlessMobile Completions eliminates handling of paper check sheets, allowing projects the ability to fill out and sign all check-sheets via a tablet PC.
Batch Conversion E- Signatures A fingerprint scanner and RFID card reader will verify your identity before allowing you to sign off on any check-sheet.
Create your check sheets in Word and then batch convert into PDF format. You have an active PDF form that is accessed via your mobile tablet PC in the field.
• Minimize project duration• 100% management for all equipment check sheets and procedures• Electronic return and sign-off • Real time component information and engineering data • Seamless integration with WinPCS • Reduction of paperwork wherever possible • Views of data tailored to your project• Auto population of Documents and Certificates • Automated scanning and filing of documents through barcodes • Automated reports published for a certain time / meeting
Our tablet solution (Grace)Independent of online access, Grace is fully compliant with paper sign off, supporting RFI and Geo positioning data. This allows the capture of vital information from the field to be stored in a readable format which can be used by any maintenance system. Documentation is stored with wet signature, and converted automatically into PDF as legal and unquestionable documents. Grace is a computerized system for field activities like no other.
If you have experienced our CDAT scanning tool then “Grace” will simply amaze you in performing practical use of tablets in the field.
Mobile SolutionsKey Features
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Project Components
Certificates/Check Sheets
D o c u m e n t a t i o n
Sy s t e m B r e a k d o w n
The project’s assett registers with inter disciplinary enitity relationships between the components (tagged items) and the information necessary to check conformity to design.
The breakdown of the facility into systems, sub-systems, milstones, areas suppliers, fabricators and work packs.
The quality inspections, functional tests and commissioning procedures to verify site-delivery, construction, pre- commissioning and commissioning against projects defined performance requirements.
Documentation necessary to prove the physical and functional compliance of Systems and Tagged items.
Award Winning WinPCSWinPCS is a tool to organize and manage verification and testing activities in the construction and commissioning phases, identifying technical problems as early as practicable.
WinPCS is a smart and simple-to-use multi-user application that can be made operational in a short time and is suitable for any-size construction project achieving project objectives within budget and schedule.
WinPCS has been in the international market for more than 20 years servicing a diversity of proj-ects and clients with a formidable reputation for service delivery. The system delivers total Project visibility within a framework of what each entity needs to know, manage and control. KPI’s (Key Performance Indicator) become obvious, traceable and “objective” irrespective of the Projects complexity in the engineering and or diversity of location and or participants.
The software comes without limitations on the number of users, this is to ensure that all participants in the Project have access to the same source and as such participate in creating a total picture for ease of the Project management/control.
Key FeaturesWinPCS
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• Equipment Lists• Packages• Instrument Index• Cable Schedule• Lighting and Small Power• Ex equipment• JB schedule• Lifting Equipment • Line List
Certification of a Project is the Verification of Design
Automatic download of Engineering data Manual created tagged items
• Equipment Lists• Packages• Instrument Index• Cable Schedule• Lighting and Small Power• Ex equipment• JB schedule• Lifting Equipment • Line List
• Civil• Structural• Electrical• Instrumentation• Piping• Architectural• Buildings / Rooms• Painting / Fireproofing• Insulation• Foundation
Project Compents
Asset RegistersDuring the download process, each tagged item is checked for conformance to the Engineering Tag numbering prodedure to endure quality of date received.
WinPCS
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v
Milestones
Sites
Systems /Subsystems
Commissioning Packages /Procedures
B Sheets
Certificates
A Sheets
C Sheets
Construction verification item conforms to data sheet is installed in the correct location
ready for livening up (Pre-Commissioning)
Function verification (Pre-Commissioning)Item functions according to design
Groups of items interact and function as a unit (Commissioning)
Verification of stage completion and transfer of responsibility
System Breakdown
Breakdown StructuresThe data in WinPCS is organized into hierarchies showing relationships between engineering objects and Areas for Construction and Systems break-down for Completion and Commissioning. This has the following advantages:
The hierarchical nature assists in ensuring that all low level components must be completed before a high level structure like a circuit, a subsystem or a milestone is complete. Allows viewing and tracking the same information with different perspectives eg, a pump can be part of a sub-system, but also a PO or a work package or area/module.
Commissiong Module The commissioning module is there to develop and store commissioning procedures. Commissioning steps can be separately defined as sequential steps, each of which can be tracked. The number and detail of the steps is up to the Commissioning group to decide.
Documentation
Checksheets Each check sheet can be scheduled to be completed in any of the project’s defined phases. Check sheets are used for inspections and tests on component parts. To each component part, there is an unlimited number of checks sheets that can be allocated defining the total scope of work.
Every project may use its own set of check sheets which can be used in WinPCS. Check sheets generated from WinPCS come fully populated with header and body areas filled out with any data required to be checked including drawing references and settings. Check sheets are uniquely marked with bar codes so that status can be reported back to WinPCS quickly and without errors. We use CDAT (Complan Document Automation Tool) - “Barcode recognition, scanning software and paperless solution devices” included with WinPCS. Allows viewing and tracking the same information with different perspectives eg, a pump can be part of a sub-system, but also a PO or a work package or area/module.
WinPCS
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Never lose a document! Document HandlingCDAT
Verification and testing status is reported back into WinPCS via a fully automated process using bar codes, scanning and storage of completed sheets – actual completion documentation. Detailed reports show assigned check sheets and certificates as outstanding work, completed; in progress, hold and any corrective actions (punch items) per discipline and sub-contractor.
Surveys performed have shown that the manual handling and manage-ment of documents / check sheets consumes 20 minutes per document. Using our scanning software, this can be reduced to less than 5 minutes.
Live Documents & Pictures
All underlying data associated with asset register information as well as Word-documents, photos, PDF; CAD drawing can be opened and viewed directly from within WinPCS. This faciltates a complete Project Information Center
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Complan offers a diversity of services:
We simply help projects start in the right way At Complan, we focus on early preparation. Well planned completion phases that will save money, prevent “grey areas” and identify equipment and interface problems before cost or schedule impact occurs. Clear instructions to vendors and contractors before any contracts are signed will improve efficiency and have the desired cost effect. As part of our Commissioning and Testing Services, we utilize WinPCS and supply our customers with the latest procedures. All are based on international and national standards and recommendations to achieve an efficient and well documented execution of any large project.
Simplifing Flawless is our FocusWe are a company driven by very high ethics, as we pride ourselves to deliver what we promise. We offer a solution that will be predictable in cost and functionality; while striving to meet Client expectation.
• Full Commissioning Teams
• Consultancy
• Technical Support
• Audits
• Vendor Inspections
• Training of Project personnel in
standards for the Completions and
Commissioning of Projects and
evaluation of Job descriptions
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Graphical Quantitive 2D & 3D
Reports
• View available materials for the constructions of Systems
• View Construction and Commissioning Status based on completed “A, B & C” sheets
• View Punch Listed items• Run Construction and
Commission status reports
• Zoom in on areas of conern
• Group drawings to give overall View of the Systems Limits (System Isometrics)
• Access check sheets
• SCurves • Rundown • Skylines • PieCharts• Bar Charts
Quantitative reports provide the user with a reliable measurement of physical progress of the project. These can be weighted according to the associated man hours necessary to complete a task.
Reports are available to be run from any level in the chosen hierarchal structure. Status indexes remain the main stay of any project, certifying that every component has been checked for physical and functional com-pliance and that they work as a functional unit. Non-conforming items are listed on the project punch list.
Services
Sales and Support Offices
• London – UK• Perth – Western Australia• Kuala Lumpur – Malaysia• Houston – USA• Singapore•Angra dos Reis– Brazil
Mobile Offices
• Seoul – Korea• Calgary - Canada • China
Complan was established in Norway in 1986, and now has sales and support offices on all continents.
Locations Contact Us
Website:Norway USA Australia Hong Kong Malaysia UK/Europe Singapore Brazil
www.complan.net+47 66 84 54 18+1 281-957-5777+61 (8) 9227 0755+8615007552416+65 8101 8700+44 (0) 1372 276180+65 8101 8700+55 (24) 8119 8004
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