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Page 1: Metalworking Fluids -  · PDF fileFUCHS Metalworking Fluids Products for the most demanding applications: Water Miscible Cutting Fluids Premium ECOCOOL DURANT

Metalworking Fluids

Page 2: Metalworking Fluids -  · PDF fileFUCHS Metalworking Fluids Products for the most demanding applications: Water Miscible Cutting Fluids Premium ECOCOOL DURANT

FUCHS Metalworking Fluids

Products for the most demanding applications:

Water Miscible Cutting Fluids

PremiumECOCOOL DURANT 20 (A)

ECOCOOL DURANT 20 (A) is a premium high performance semi-synthetic water miscible cutting fluid product suitable for use on all metals.

ECOCOOL DURANT 20 (A) contains unique additives that provides long term resistance to bacterial growth resulting in prolonged useful life of the metal working fluid.

The benefit to the end user of ECOCOOL DURANT 20 (A) is lower disposal costs and greater machine efficiency through greater productivity.

AdvancedECOCOOL 420 ECOCOOL 420 milky soluble containing chlorinated EP

additives. Suitable for most general machining operations

SpecialtyECOCOOL 700 NBF

No foam, biocide-free coolant for use on all metals and applications.

ECOCOOL 700 NBF is a unique water miscible cutting fluid, designed to meet the increasing demands of industry.

ECOCOOL 700 NBF is especially well suited to applications where clarity and foam control are critical, forming a clear translucent solution in water, free from chlorine, nitrites and phenols.

ECOCOOL 700 NBF is suitable for the machining of all ferrous and non-ferrous metals, from general to arduous machining applications.

Neat Cutting Fluids

PremiumECOCUT 3030 Medium duty straight cutting oil formulated to assist in

effective cooling, penetration and wetting at the work piece tool interface.

The combination of selected extreme pressure, polar additives and oxidation inhibitors provides end users with an effective, long term modern machining fluid.

AdvancedECOCUT HFN High quality honing fluids for cast iron, alloy steel and

aluminium.

ECOCUT HFN are specially blended cutting fluids that are being successfully used to fulfil manufacturers’ stringent requirements.

ECOCUT HFN ensures excellent surface finish and maintains economical operation by providing superior cooling properties with minimal drag-out.

SpecialtyRATAK 40 S A high performance machining fluid based on the latest

developments in additive technology.

The highly refined additive combination of RATAK 40 S ensures that the product is low misting and low fuming thereby improving the working environment.

RATAK 40 S is a new generation cutting fluid ideally suited for the machining of high tensile steel, mild steel, aluminium and aluminium alloys.

Hydraulic Oil

Premium Tested to and recommended by:

RENOLIN B HVI PLUS SERIES

High performance hydraulic oil series with a high viscosity index that reduces energy consumption

Protects against wear and main-tains designed viscosity under a wider operating temperature range.

DIN 51 524-3, HVLP ISO 6743-4, HV Denison HF0 Bosch Rexroth Vickers US Steel Cincinnati Milacron

Premium Tested to and recommended by:

RENOLIN UNISYN CLP

The RENOLIN UNISYN CLP range is synthetically based gear fluids which extend the life of a gear even in elevated temperatures.

The RENOLIN UNISYN CLP range incorporates the latest European additive technology to reduce scuffing, pitting and abrasive wear.

RENOLIN UNISYN CLP oils provide maximum lubricating film performance, reduced friction and subsequently superior cooling characteristics.

Additionally, the RENOLIN UNISYN CLP range of gear lubricants have high resistance to oxidation and excellent protection from the ef-fects of corrosive attack in the presence of water or other envi-ronmental contaminants.

DIN 51 517-3:CLP-HCISO 6743-6:CKCUS Steel 224AGMA 250.04FZG A/8,3/90:load stage>12, DIN 51 354-2 FZG A/16,6/140:load stage>12, DIN 51 354-2FZG C/8,3/90:load stage 10,FVA* No.54/I-IVApproved by FLENDER

Advanced Tested to and recommended by:

RENOLIN CLP High-Performance EP/AW Gear Oils that contain carefully select-ed base oil and additives to pro-tect machinery from undue wear.

RENOLIN CLP products fulfil and in many cases exceed all CLP lubricating oil requirements as defined in DIN 51 517-3 and ISO 6743-6.

RENOLIN CLP Series is recom-mended for all applications where the machinery manufacturer requires the use of a CLP type oil.

The use of these oils guarantees the quiet and smooth running of machinery along with optimum operational reliability.

DIN 51 517-3:CLPISO 6743-6:CKCUS Steel 224AGMA 250.04FZG A/8,3/90:load stage >12,DIN 51 354-2FZG A/16,6/140:load stage >12,DIN 51 354-2FZG C/8,3/90:load stage 10, FVA* No.54/I-IVApproved by FLENDER, GermanyApproved by SEW, Germany

Industrial Gear Oils

FUCHS On Highway Transport Lubricants

Products for the most

demanding applications:

The products listed here are just a part of our entire product line. Additional specialities are available on request.The products listed here are just a part of our entire product line. Additional specialities are available on request.

Advanced

RENOCLEAN ORANGE

Renoclean Orange is a quality hand cleaner that has been developed forthe e�ective cleaning of heavily soiled, oily and grease covered hands.

Renoclean Orange leaves hands feelingsmooth and clean without the greasy feeling that many other cleaners leavebehind.

The natural citrus, lanolin and coconut oils found in Renoclean Orange help replenish dry cracked skin whilst leavingthe skin feeling and smelling refreshed.Renoclean Orange provides a rich creamylather when worked into the hands.

While being gentle on the hands, the beads within Renoclean Orange providesan abbrasive aid in the removal of toughoil and grease stains without irritatingthe skin.

Renoclean Orange can be used in all applications where an e�ective handcleaner is required, whether it is in a mechanical workshop to an o�ce washroom or even at home.

Tested to and recommended byPremium

Tested to and recommended by

RENOCLEAN FLEETWASH

Renoclean Fleetwash is a detergentbased heavy duty vehicle wash with “quick-break” properties.

Renoclean Fleetwash was formulated to e�ectively clean heavy equipment such as dump trucks, cranes, prime movers, trailers, dozers and excavators.

Renoclean Fleetwash is highly e�ective for removing most soilsincluding dirt, mud, grime, oil and soot.

Biodegradable AS 4351.2ISO 7827

This guide explains the di�erent lubricants

available for your equipment and

what the speci�cations mean.

ACEAThe various engine oil applications are characterized by letters following the European ACEA classi�cations.

ACEA E is for diesel engines in commercial vehicles and thusfor tractors, harvesters, etc.

Became invalid in March 2000Normal use / normal intervals / largely based on MB 228.1 and MAN 271Heavy-duty use / Euro 1 and 2 / extended intervalspossible / largely based on MB 228.3 and MAN M 3275Very heavy-duty use / Euro 1, 2 and 3 / extended intervals possible / largely based on MB 228.5 andMAN M 3277Heavy-duty use / Euro 1, 2 and 3 / extended intervalspossible / performance similar to E3, additional weartest on American enginesCalled low-ash oils with low ash contents for engines�tted with exhaust treatment systems, e.g. diesel particulate �lters. Otherwise, the same performanceas ACEA E4.Follow-on category for E3 and E5 heavy-duty use /Euro 1, 2, 3 and 4 extended intervals possible. Forengines �tted with particulate �lters and/or exhausttreatment systems.

APIDiesel engines (C = Commercial):4-stroke engines

No longer valid. For commercial vehicles with olderengines (up to about 1985).No longer valid. For commercial vehicles with olderengines (up to about 1990).

Indirect injection diesel enginesEspecially for diesel engines with indirect injection(swirl chamber). Also suitable for fuel sulphur > 0.5% (Standard exists since 1994).

Direct injection diesel enginesHeavy-duty and turbocharged diesel engines.Improved characteristics regarding oil consumption,oil thickening, piston coking and wear.

API CF-4 Surpasses API CE regarding piston coking and oilconsumption. For higher-speed diesel engines(Standard exists since 1990).

API CG-4 For high performance diesel engines and fuel sulphur < 0.5%. Required for engines complyingwith German 1994 emission regulations.

API CH-4 Since September 1998, for 1998 emission regulationsfor trucks in the USA. Surpasses API CG-4.

API CI-4 Since March 2003, for engine emissions according to TIER I I (US exhaust emission regulations) , Surpasses CH-4.

Engine oilsA variety of di�erent engine oils which ful�l a range of speci�cations are available. The table here shows what lubricant types are implied by the most important engine oil speci�cations:

API Classi�cationsThe American PetroleumInstitute (API) has created a gearoil classi�cation system whichallows categorization accordingto application conditions. APIgear oil classi�cations are usedinternationally.

API Gear OilClassi�cations

API GL-1

API GL-2

API GL-3

API GL-4

API GL-5

Operating Conditions

Low bearing loads and sliding speeds. No longer valid.

Higher loads than API GL-1. No longer valid.

Moderately high loads and speeds. No longer valid.

High speed/low torque or low speed/high torque. No longer valid.

High speed/shock loads or high speed/low torque or low speed/high torque. Currently valid.

Type of Gearbox

Axle drives with bevel gears, worm drives, manual gearboxes.

Worm drives which can be operatedwith API GL-1 oils.

Axle drives with bevel gears, manual gearboxes.

Manual gearboxes, hypoid axles,axle with slightly o�-set pinions.

Hypoid axles, manual gearboxes,axles with considerably o�-set pinions.

Gear oilsA variety of di�erent gear oils which ful�l a range of speci�cations are available. The table here shows what lubricanttypes are implied by the most important gear oil speci�cations:

API CI-4+ Introduced in 2004, identi�es oils formulated to provide a higher level of protection against soot-related viscosity increase and viscosity loss due to shear in diesel engines.Surpasses CI-4.

API CJ-4 Introduced in 2006 for high speed, four stroke enginesemissions designed to meet 2007 model year on-highwayexhaust emmission standards. Surpasses CI-4 PLUS

E1

E7

E5

E6

E4

E3

E2

API CC

API CD

API CF

API CE

RENOCLEAN DEGREASER9110

Renoclean Degreaser 9110 is a solvent based degreasing solution developed to dissolve oil and grease residues.

Renoclean Degreaser 9110 is suitablefor heavy dutydegreasing operations where a versatile solvent based cleaneris required.

It does not e�ect any common metalsand is easily removed by rinsing with cold water.

MT-1 Spur gear, dog-engaged gear boxes Non-synchromesh manual gear boxes

Tested to and recommended byPremium

Hydraulic Oil

RENOLIN B RANGE

The Renolin B range is a series ofhigh quality HLP hydraulic oils and CLP Lubricating Oils.

RENOLIN B series of oils improve resistance to ageing increase service life

They provides extended greasing intervals whilst improving wear & corrosion protection as well as oxidation resistance.

Advanced Tested to and recommended by

NAFNOR E48-603Cincinnati Milacron P-68, P-69, P-70US Steel 136, 127Denison HF-1, HF-2, HF-0Racine, variable volume vane pumpsFord M-6C32DIN 51 524, part 2Vickers 1-286-S, M-2950-SGeneral Motors LH-04-1, LH-06-1, LH-15-1Je�rey No. 87Lee Norse, 100-1BF Goodrich 0152LG2

Cleaners

RENOLIN B HVI RANGE

High performance hydraulic oil series with a high viscosity index that reduces energy consumption

Protects against wear and maintainsdesigned viscosity under a wider operating temperature range.

DIN 51 524-3, HVLP ISO 6743-4, HV Denison HF0 Bosch Rexroth Vickers US Steel Cincinnati Milacron

Advanced Tested to and recommended by:

RENOLIN B PLUS SERIES

The RENOLIN B range is a series of high quality HLP hydraulic oils and lubricating oils.

RENOLIN B series of oils improve resistance to ageing thus increas-ing service life

AFNOR E48-603Cincinnati Milacron P-68, P-69, P-70US Steel 136, 127Denison HF-1, HF-2, HF-0Racine, variable volume vane pumpsFord M-6C32DIN 51 524, part 2Vickers 1-286-S, M-2950-SGeneral Motors LH-04-1, LH-06-1, LH-15-1Jeffrey No. 87Lee Norse, 100-1BF Goodrich 0152LG2

Slideway Oils

PremiumRENEP CGLP Slideway oils that provide almost friction-free movement at the

lubrication points. Special attention during development was also paid to compatibility with the water-miscible cutting fluids used in machine tools.

RENEP CGLP oils contain anti-corrosion agents, as well as EP and anti-wear additives to guarantee long machine life and exceptionally good operational reliability.

AdvancedRENEP K Compounded gear and slideway lubricants that fulfil all the

demands made on modern slideway oils.

RENEP K series of oils are ideally suitable for the lubrication of precision machine tools with horizontal and vertical slideways.

The RENEP K series of oils can be used as bearing and gear oils if the manufacturers viscosity recommendations are met.

The products listed here are just a part of our entire product line. Additional specialities are available on request.

Page 3: Metalworking Fluids -  · PDF fileFUCHS Metalworking Fluids Products for the most demanding applications: Water Miscible Cutting Fluids Premium ECOCOOL DURANT

Products for the most demanding applications:

Compressor Oils

PremiumSYNAIR SYNAIR compressor fluids are synthetic based lubricants

offering exceptional performance benefits for modern compressor operations.

The advanced base materials of the SYNAIR range are tailored to the requirements of a fluid operating under extreme pres-sure, temperature and load.

SYNAIR compressor fluids are suitable for all compressors commonly operating on mineral oil.

In many cases SYNAIR compressor fluids can offer up to twice the operational life to that of a mineral fluid

AdvancedRENAIR The RENAIR RANGE is recommended for oil lubricated air com-

pressors including rotary screw, reciprocating and certain types of rotary vane.

RENAIR compressor oils are blended from carefully selected sol-vent refined mineral oils. They contain additives to reduce wear and oxidation to therefore allow higher loads, more severe op-erating conditions and prolonged oil service intervals.

Cleaners

PremiumRENOCLEAN CF13

A low foam, alkaline cleaner, developed to clean and provide short term corrosion protection on a variety of metals including, mild steel, cast iron, and aluminium

RENOCLEAN CF 13 is designed for use in all industrial cleaning applications, including spray washing machines and soak tank/immersion systems.

RENOCLEAN CF 13 will remove light soils such as cutting oils, light corrosion preventatives and lubricating oils whilst depositing a light protective coating on the metal – thus cleaning and protecting in the one application.

RENOCLEAN CF 13 offers improved cleaning and corrosion protection performance over conventional process cleaners, and extremely low residues on cleaned parts.

RENOCLEAN PARTSWASH

RENOCLEAN PARTSWASH is a solvent based degreasing solu-tion developed to dissolve oil and grease residues. This allows easy removal of contaminants from soiled components.

RENOCLEAN PARTSWASH is suitable for heavy duty degreasing operations where a versatile solvent based cleaner is required. It does not effect any common metals.

RENOCLEAN PARTSWASH can also be used for an industrial partswash where water rinsing is not desirable due to the inci-dence of flash rusting on parts.

RENOCLEAN PARTSWASH is low in odour, making it pleasant to use. while being insoluble in water.

Specifically designed for use in partswash stations .

AdvancedRENOCLEAN ORANGE

RENOCLEAN ORANGE is a quality hand cleaner that has been developed for the effective cleaning of heavily soiled, oily and grease covered hands.

RENOCLEAN ORANGE leaves hands feeling smooth and clean without the greasy feeling that many other cleaners leave behind.

The natural citrus, lanolin and coconut oils found in RENO-CLEAN ORANGE help replenish dry cracked skin whilst leaving the skin feeling and smelling refreshed. RENOCLEAN ORANGE provides a rich creamy lather when worked into the hands.

While being gentle on the hands, the beads within RENOCLEAN ORANGE provides an abrasive aid in the removal of tough oil and grease stains without irritating the skin.

RENOCLEAN ORANGE can be used in all applications where an effective hand cleaner is required, whether it is in a mechanical workshop to an office washroom or even at home.

Premium Tested to and recommended by:

RENOLIT LXEP 2 Excellent multipurpose lithium complex grease containing extreme pressure, anti-corrosion and anti-oxidation additives.

RENOLIT LXEP 2 has been specially designed for the lubrication of vehicle bearings and can also be applied for high temperature and long lasting general lubrication applications .

RENOLIT LXEP 2 is also recommended for applica-tions where extended greasing intervals are required

NLGI 2

Advanced Tested to and recommended by:

RENOLIT EP 2 RENOLIT EP-2 is a multi pur-pose lithium soap based grease, containing extreme pressure, anti-corrosion and anti-oxidation additives to maximise perform-ance under low to medium tem-perature applications.

RENOLIT EP 2 has good EP prop-erties and protects against cor-rosion.

It has resistance to mechanical shear and is suitable as a multi-purpose grease.

NLGI 2

Greases

The products listed here are just a part of our entire product line. Additional specialities are available on request.

SpecialtyRENOCLEAN ECOSOLVE

RENOCLEAN ECOSOLVE is a biodegradable, solvent based, heavy duty degreaser with “quick-break“ properties that is highly effective for removing most soils including dirt, mud, grime, oil and soot.

RENOCLEAN ECOSOLVE has been specially designed to be misci-ble with water.

Spray dispensers have made it particularly well suited to wash bay applications

RENOCLEAN DEGREASER

RENOCLEAN DEGREASER is a solvent based degreasing solution developed to dissolve oil and grease residues.

RENOCLEAN DEGREASER is suitable for heavy duty degreasing operations where a versatile solvent based cleaner is required.

It does not effect any common metals and is easily removed by rinsing with cold water.

PremiumANTICORIT DFW A specialised corrosion inhibitor for long term protection

during storage and transport.

ANTICORIT DFW contains a combination of film forming and dewatering agents, which ensure rapid water displacement to produce a thin dry wax coating. The light wax based film maximises protection from corrosion and provides long-term water resistance.

AdvancedANTICORIT DFO A specialised corrosion inhibitor with dewatering properties

suitable for short to medium term corrosion protection.

ANTICORIT DFO contains a unique combination of proprietary components, which rapidly penetrate and displace moisture from metal surfaces to provide a strongly adhered, oil based, corrosion resistant film.

Corrosion Prevention

SpecialtyANTICORIT BW366

A highly concentrated corrosion preventative fluid especially suited to protecting metal components and machinery for long periods of time.

Due to the heavy duty protective characteristics found in ANTICORIT BW366 it is particularly well suited for protection in arduous conditions such as overseas shipping and long term external storage.

The products listed here are just a part of our entire product line. Additional specialities are available on request.

Specialty Tested to and recommended by:

RENOLIT GP3 General purpose grease for use in electric motor bearings and high speed applications

RENOLIT GP3 is a premium quality lithium base grease, developed specifically for appli-cations encountered in modern industrial environments.

This grease is extremely shear stable and does not soften, even after prolonged working.

RENOLIT GP 3 can also offer extended greasing intervals.

NLGI 3

FUCHS Metalworking Fluids

CLEANERS ANDCORROSION PREVENTIVES

Water-based, alkaline dip cleaners 46

Water-based, alkaline spray cleaners 46

Phosphating cleaner 46

Other specialties 46

EDITION 2/2007

CLEANERS

CORROSION PREVENTIVES

4544

FIRST CLASS TECHNOLOGY

Corrosion protection oils 47

Prelubes / Hotmelts 47

Dewatering fluids 47

Water-miscible corrosion preventives 47

Vapor phase corrosion protection (VCI) 48

Special corrosion preventives 48

Process oils 49

Corrosion protection concentrates 49

Solvent products 49

CLE

AN

ERS

AN

DC

OR

RO

SIO

N P

REV

ENTI

VES

Note: While the information and figures given here are typical of current production and confirm to specification, minor variations may occur. Subject to amendment.

Page 4: Metalworking Fluids -  · PDF fileFUCHS Metalworking Fluids Products for the most demanding applications: Water Miscible Cutting Fluids Premium ECOCOOL DURANT

FUCHS Metalworking Fluids

Metalworking FluidsFuchs Lubricants Metal Working FluidsMetalworking fluids come in a variety of forms, each with different properties essential for a specific application. Fuchs has over 70 year experience providing a full range of industrial and metalworking lubricants to industry. For advice on the selection of the best fluid for your application, please contact your Fuchs sales representative.

Selecting the Correct Metalworking FluidDeciding the correct fluid for an application is not straightforward, as many factors will affect product selection.

These include:

• Material

• Operation

• CoolantSystem

• Safety

• Environment

As a general rule, low speeds and heavy cuts require the use of neat oils, whereas operations involving high speeds and light cuts require cooling. These applications are best served by water miscible fluids.

One of the most cost effective EP additives currently in use is chlorinated paraffin. This type of compound is being increasingly replaced by chlorine free alternatives due to environmental concerns over their disposal.

Fuchs is a specialists in the development of metalworking fluids, and offers a complete range of both chlorinated and chlorine-free products suitable for all metals and machining operations. To assist with selection of the most suitable fluid for you application, refer to the application charts found in this brochure.

Neat Metalworking FluidsNeat metalworking fluids are generally blends of mineral oil and additives. As neat metal working fluids are not diluted with water they offer a greater suitability for arduous tasks. However considerations must be made as to their reduced cooling capabilities compared to the water miscible cutting fluids.

Products for the most demanding applications:Water Miscible Cutting FluidsWater miscible cutting fluids generally contain all of the ingredients of a neat cutting fluid but as these products are designed for use diluted with water, they also contain corrosion inhibitors, biocides and emulsifying agents. Some water miscible cutting fluids are mineral oil free, and these are generally known as “synthetic” products.

Water miscible cutting fluids are designed for use where maximum cooling effect is required. As they are typically used at concentrations of 10% or lower, the amount of additive in the working product is naturally less than that contained in a neat cutting fluid. Therefore, these products are more usually employed in areas of high speeds and light cuts. For jobs involving both high speeds and heavy cuts, water miscible fluids compounded with EP additives are used.

Selection of a water miscible cutting fluid is similar to the selecting a neat cutting fluid, however other factors such as water quality, emulsion clarity and foaming characteristics of the fluids must be taken into consideration. To assist in the selection of the appropriate Fuchs product for your application refer to the water miscible cutting fluids application chart in this brochure.

Maintenance of Water Miscible Coolants The longevity and performance of a coolant depends on good housekeeping, correct usage and storage.

Water based fluids can often become infected with micro-organisms, and although contamination is unavoidable, good house keeping and a regular maintenance program can help prevent degradation of the fluid , corrosion of parts and machine components, loss of cutting performance and the generation of offensive odours. The information below is a guide to the correct maintenance of the water miscible fluids.

Control Micro-organisms Most water miscible cutting fluids provide favourable conditions for the growth of many types of bacteria and fungi.

These micro-organisms can enter the fluid in many ways – via the water supply, general environment, work piece material and the operator. Failing to regularly monitor and treat bacterial and fungal contamination will eventually lead to unscheduled downtime, lost production and increased costs.

Biochemical activity (bacterial and fungal growth) is generally measured by using dip slides. Treatment of contaminated systems will vary depending on the type of contamination (whether bacterial or fungal) and its severity.

Monitor Fluid Concentration As with all water miscible metalworking fluids, concentration control is vital. Too low a concentration can lead to corrosion problems, poor cutting tool life, and provide the opportunity for increased biochemical activity. A concentration too high can result in skin irritation problems and poor tool life. It is therefore critical that the strength of the emulsion is regularly checked. The simplest method by using a hand held refractometer.

Keep System Clean.System cleanliness is essential if its full benefits are to be realized. It is always recommended that a system cleaner such as MTC 9114 Machine Tool Cleaner is used prior to filling with clean coolant to ensure maximum service life.

It is important to remove swarf, tramp oil, general debris, and to maintain a reasonable level of housekeeping. Tramp oil will promote the growth of bacteria and the use of skimmers will minimize potential problems and result in cleaner machines, work pieces and operator environment.

Fuchs offers a complete range of system maintenance products including refractometers, tramp oil skimmers, system cleaners and additives for the control of micro organisms. Where control of micro-organisms is problematic, Fuchs has developed a specialised range of products that are particularly resistant to microbial attack. We can also recommend the appropriate lubricants for machine tool hydraulics, slidway and lube systems.

For more information on cutting fluids or the services and maintenance products available from Fuchs please contact your local Fuchs representative.

Page 5: Metalworking Fluids -  · PDF fileFUCHS Metalworking Fluids Products for the most demanding applications: Water Miscible Cutting Fluids Premium ECOCOOL DURANT

NEAT CUTTING FLUIDS APPLICIATION GUIDE

MACHINING OPERATION MATERIAL IN USE

Prod

uct

Kine

mat

ic v

isco

sity

@ 4

0 °C

, m

m 2 /s

Hig

h So

eed

Grin

ding

Gen

eral

Mac

hini

ng

Mill

ing

Ream

ing

Dee

p H

ole

Dril

ling

Gea

r Cut

ting

Broa

chin

g

Hon

ing

Spar

k Er

osio

n

NON FERROUS FERROUS

Copp

er/B

rass

Alu

min

ium

Cast

Iron

Mild

Ste

el

Allo

y St

eel

Stai

nles

s St

eel

CHLO

RIN

E FR

EE

ELECTROCUT5 5 P P P P P P P P

ECOCUTHFN 5 LE 5 P P P P P P PECOCUT

HGS 915 LE 15 P P P P P P P P P PECOCUT

3015 15 P P P P PECOCUT

21 S 21 P P P * * P PECOCUT

30 U 30 P * * P PECOCUT

3030 30 P P P P PECOCUT

3070 70 P P P P P P P

CHLO

RIN

E CO

NTA

ININ

G

RATAK MSN 135 S 15 P P P P P P P P

RATAK 4330 30 P P P * P P

RATAK 40 S 40 P P P P P * * P P

RATAK 4370 70 P P P P * P P P

RATAK 150 S 150 P P * * P P

WATER MISCIBLE CUTTING FLUIDS APPLICIATION GUIDE

MACHINING OPERATION MATERIAL IN USE

Prod

uct

Emul

sion

App

eara

nce

Refa

ctiv

e In

dex

Fact

or

Saw

ing

Dril

ling/

Tapp

ing

Turn

ing/

Borin

g

Ream

ing

Broa

chin

g

Mac

hini

ng C

entr

es

Grin

ding

NON FERROUS FERROUS

Copp

er/B

rass

Alu

min

ium

Cast

Iron

Mild

Ste

el

Allo

y St

eel

Stai

nles

s St

eel

CHLO

RIN

E FR

EE

ECOCOOL610

ColourlessTransparent 2.75 P P P

ECOCOOLSC05

ColourlessTransparent 1.98 P P P

ECOCOOL400

Milky White 0.93 P P P * P * P P

ECOCOOLALU PLUS

MilkyWhite 1.00 P P P P P P P P P P

ECOCOOL68 CF2

BlueTransparent 1.06 P P P P P * P P P P P P

ECOCOOL700 NBF Translucent 1.08 P P P P P P P P P P P

CHLO

RIN

E CO

NTA

ININ

G

ECOCOOL420

Milky White 1.02 P P P P * * P P P P P

ECOCOOLDURANT 20 (A)

Milky White 1.04 P P P P P P * P P P P P P

ECOCOOL9022

Orange Transparent 1.91 P P P P * * P P P P

RATAKMEP 19

Milky White 1.34 P P P P P P P P

* Can be used in these appliciations however please seek advise from the Fuchs Technical team before use

* Can be used in these appliciations however please seek advise from the Fuchs Technical team before use

FUCHS Metalworking Fluids

Page 6: Metalworking Fluids -  · PDF fileFUCHS Metalworking Fluids Products for the most demanding applications: Water Miscible Cutting Fluids Premium ECOCOOL DURANT

Varying personalities, different experiences, diverse approaches

Globally, FUCHS employ 3,800

people in nearly 50 countries. In

order to meet the needs of our

customers in the best possible

way, our specialists work together

in sector and national cross-

divisional and international teams,

depending on the particular

needs. The mix of individual

personalities, specialised

knowledge and various career

and life experiences means that

our staff can view problems from

other perspectives, enabling them

to bring a high level of creativity to

all projects.

New Markets, specific profiles, diverse opportunities

Our foreign subsidiaries, our

production locations and branches

mean that we are close to our

customers in 100 countries around

the world. We know the particular

requirements of a wide range

of markets and develop tailored

solutions to meet their specific

requirement profiles. Our years of

practical experience, our broad

product portfolio and our high

speed of innovation are the key

factors for our competitive edge,

also in new markets.

Individual requirements, demanding problems, diverse applications

The rapid speed of technological

change increasingly brings with it

a need for individual applications

instead of standardised products.

We meet this challenge with a

range of over 10,000 products.

Our diverse portfolio covers the

lubricant requirements for all

applications and industries. It

also contributes an ideal basis

for developing new customised

products. Close collaboration with

our customers and partners is the

decisive factor in our joint success.

Complex issues, sustainable innovations, diverse solutions

In our search for ever better

products, we never lose track

of the specific problems

experienced by our customers.

At this level, on-site exchange

of knowledge has proven

to be extremely successful.

Our experts experience the

complex situations ‘live’ and

develop customised solutions

in collaboration with customers.

In addition, we are continually

researching lasting innovations

that will make processes more

profitable, more environmentally

friendly and therefore more

sustainable.

Numerous enquiries, comprehensive support, diverse service

We are aware that the success

of FUCHS depends primarily on

the satisfaction of our customers.

For this reason we invested right

from the start in first-class, all

round service of a type and scope

that far exceeds usual standards

of service. With our global

network of advisers, engineers

and development partners we are

in a position to respond quickly

and flexibly to all requirements

and to find effective solutions.

This is something that increasing

numbers to today’s customers

appreciate, and they repay our

commitment with trust and

loyalty.

3800 Perspectives

100 Countries

10,000 Challenges

100%Individuality

360o

Performance

Founded as a German family company in 1931, Fuchs today is a Group with global reach. Among the independent producers, Fuchs is the world’s largest independent manufacturer and supplier of lubricants. With several thousand employees, operating in most worldwide markets, Fuchs’ leading position is supported by an extensive range of core program lubricants, complimented by tailor-made solutions for just about every application. The wholly owned Australian subsidiary has been supplying specialised lubricants since the late 1890’s and is the leading market player in many lubricant sectors.. Fuchs Lubricants specialises in five main areas of lubrication:

• Automotive• Industrial• Specialist Applications including

Open Gearing Lubrication• Mining• Private Label

Fuchs Lubricants (Australasia) Pty Ltd provides an unrivalled personalised focus to its customer-base with 12 distribution sites throughout Australia and New Zealand and over 95% of products manufactured locally.Manufacturing facilities are located in Melbourne, Perth and Newcastle, all with ISO9000 certification and individual distribution, R & D and quality control capabilities.

In addition, Fuchs’ extensive range of specialist lubricant services is supported by 12 qualified laboratory technicians providing a vast array of fluid analyses including the highly specialised condition monitoring tool known as CENT. The Fuchs Group is at the leading edge in formulation and application technology of all types of rapidly biodegradable lubricants and functional fluids, leading the development of the PLANTO product range and a continued commitment to the environment through the Fuchs Environmental Policy. There is no better testament to this commitment than Fuchs’ Melbourne operation being awarded ISO14000 Environmental Certification. Through the dedication to maintain market leadership, Fuchs’ products and services are constantly evaluated and updated to meet the ever-increasing demands of industry. This ongoing process ensures that Fuchs Lubricants will consistently exceed all future requirements.

Page 7: Metalworking Fluids -  · PDF fileFUCHS Metalworking Fluids Products for the most demanding applications: Water Miscible Cutting Fluids Premium ECOCOOL DURANT

New Zealand Office

485c Rosebank RoadAvondale, Auckland 1026Phone: 0800 382 476Fax: 09 820 3643E-mail: [email protected]

Head Office Melbourne

49 McIntyre RoadSunshine Victoria 3020Phone: 1800 1800 13Fax: 1800 1800 14E-mail: [email protected]

FUCHS LUBRICANTS AUSTRALASIA

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