Risk controlPlant availability

Customer care

Intelligent maintenance

Device management

Lifecycle management

Process performance

Intelligent shutdown

Performance monitoring

Process optimization

Control performance

Lifecycle management

Safety

Environment

Competence

Business solutions:Expert services + proven methodology + world-class tools= improved business performance

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2013

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Metso Automation Services

Intelligent maintenancebusiness solution

Targetedmaintenance forbetter resultswith lower costsbetter resultswith lower costs

Metso Automation, Inc., www.metso.com/automationservices

Background:• Braskem is the largest petrochemical company in South America and the 5th largest in the world• Annually, Copesul complex produces more than 1,200 kt of ethylene and other hydrocarbons• Target was to increase maintenance effi ciency and introduce tools and methods to support preventive and predictive maintenance

Reduced costs and improved performanceBraskem Copesul complex, Brazil

Solution:Intelligent maintenance business solution

Results:• 36% reduction in maintenance costs• 76% of valves maintained without removing them• Safety and compliance with environmental regulations improved

Customer case with proven results

Nelzo Luiz Neto da SilvaMaintenance Coordinator, Braskem Copesul complex

“Not only have we saved in maintenance and inventory costs, but we have also increased the reliability and performance of our fi eld equipment.”

Putting the plans into actionOnce an issue has been identifi ed, our skilledand well-equipped service technicians andengineers backed by a worldwide expertnetwork work quickly to resolve it.

There are two main components:• Repairs – Metso provides a cost-eff ective, high-quality service supported by a warranty.• Modernization and upgrades – equipment reaching the end of its life, or that is not as process-effi cient as a newer model, is removed to prevent reliability issues and disposed of in an environmentally friendly manner. New devices are implemented, confi gured and tested to ensure optimum performance and productivity.

Not just Metso equipmentOur intelligent maintenance business solution is available for both Metso and,

wherever possible, 3rd-party-supplied equipment so you can benefi t from our intelligent approach irrespective of vendor.

On-site support for closer integrationFor larger sites, the best way to ensure improved maintenance effi ciency and a fast response to problems is to have an on-site resident Metso engineer.

With one or more engineers on-site, maintenance management tasks are coordinated and performed according to your targets, your maintenance plan is successfully implemented on a daily basis, and unexpected issues are dealt with quickly and effi ciently.

Don’t leave it to chanceIf you leave maintenance actions to chance, it can be costly and even dangerous. Unexpected production breaks cause a loss in revenue, while a lack of targeted maintenance can cause unnecessary costs and risk of damage. Poor quality repairs and incorrect implementation can lead to safety and environmental risks, production losses and reduced maintenance intervals.

Raise your maintenance IQMetso’s intelligent approach to maintenance is based on planning, prioritization and optimization to help minimize maintenance costs while achieving your target availability and maximizing process performance.

Intelligent planningOur intelligent planning process buildsmaintenance plans to meet your cost,

quality and time targets. By understandingwhat is most critical to your process, wecan focus maintenance actions more eff ectively. Planning is a continuous process; as your objectives and equipment changes, so do the maintenance plans.

There are three main inputs to planning:• Installed base audit – we accurately determine your installed base as this forms the foundation of planning.• Criticality analysis – categorizes pieces of equipment according to their impact on production, safety and the environment. The more critical the piece of equipment, the more focus there is on it.• Lifecycle plans – the fi nal planning input is the lifecycle plan that specifi es how installed equipment will evolve over time to improve system availability or process performance.

Variable service and repairsKey to intelligent maintenance is condition analysis which allows servicing and repairs on wearing components to be carried out when needed.

Condition analysis identifi es pieces of equipment that need no action and those that require maintenance or to be replaced. This prevents unexpected shutdowns and performance losses while ensuring that maintenance and repair activities take place only when needed. The result is that the service and repair period will vary depending on wear and the condition.

Prevention better than a cureBy carrying out preventive maintenance actions on non-wearing parts, we reduce unexpected failures, extend the product’s life and ensure effi cient process performance.

Fulfi lling process requirements and availability goals

Typical maintenance goals:• Increased production performance• Reduced maintenance costs• Maximized equipment lifetime• Improved safety and environmental compliance

Although the goals are clear, they can be di� cult to achieve due to:• Limited manpower• Skills shortages• Tight maintenance budgets

Metso’s intelligent maintenance business solution:• Improves process performance• Minimizes maintenance costs• Reduces labor costs• Reduces safety and environmental risks• Maximizes equipment life

High availability,optimal costs

Planning, prioritization and optimization ensure goals are met

Condition analysis targets the right devices

High-quality repairs for a longer service life

On-site support ensures a fast response to unexpected issues

Optimized maintenance maximizes availability

Putting the plans into actionOnce an issue has been identifi ed, our skilledand well-equipped service technicians andengineers backed by a worldwide expertnetwork work quickly to resolve it.

There are two main components:• Repairs – Metso provides a cost-eff ective, high-quality service supported by a warranty.• Modernization and upgrades – equipment reaching the end of its life, or that is not as process-effi cient as a newer model, is removed to prevent reliability issues and disposed of in an environmentally friendly manner. New devices are implemented, confi gured and tested to ensure optimum performance and productivity.

Not just Metso equipmentOur intelligent maintenance business solution is available for both Metso and,

wherever possible, 3rd-party-supplied equipment so you can benefi t from our intelligent approach irrespective of vendor.

On-site support for closer integrationFor larger sites, the best way to ensure improved maintenance effi ciency and a fast response to problems is to have an on-site resident Metso engineer.

With one or more engineers on-site, maintenance management tasks are coordinated and performed according to your targets, your maintenance plan is successfully implemented on a daily basis, and unexpected issues are dealt with quickly and effi ciently.

Don’t leave it to chanceIf you leave maintenance actions to chance, it can be costly and even dangerous. Unexpected production breaks cause a loss in revenue, while a lack of targeted maintenance can cause unnecessary costs and risk of damage. Poor quality repairs and incorrect implementation can lead to safety and environmental risks, production losses and reduced maintenance intervals.

Raise your maintenance IQMetso’s intelligent approach to maintenance is based on planning, prioritization and optimization to help minimize maintenance costs while achieving your target availability and maximizing process performance.

Intelligent planningOur intelligent planning process buildsmaintenance plans to meet your cost,

quality and time targets. By understandingwhat is most critical to your process, wecan focus maintenance actions more eff ectively. Planning is a continuous process; as your objectives and equipment changes, so do the maintenance plans.

There are three main inputs to planning:• Installed base audit – we accurately determine your installed base as this forms the foundation of planning.• Criticality analysis – categorizes pieces of equipment according to their impact on production, safety and the environment. The more critical the piece of equipment, the more focus there is on it.• Lifecycle plans – the fi nal planning input is the lifecycle plan that specifi es how installed equipment will evolve over time to improve system availability or process performance.

Variable service and repairsKey to intelligent maintenance is condition analysis which allows servicing and repairs on wearing components to be carried out when needed.

Condition analysis identifi es pieces of equipment that need no action and those that require maintenance or to be replaced. This prevents unexpected shutdowns and performance losses while ensuring that maintenance and repair activities take place only when needed. The result is that the service and repair period will vary depending on wear and the condition.

Prevention better than a cureBy carrying out preventive maintenance actions on non-wearing parts, we reduce unexpected failures, extend the product’s life and ensure effi cient process performance.

Fulfi lling process requirements and availability goals

Typical maintenance goals:• Increased production performance• Reduced maintenance costs• Maximized equipment lifetime• Improved safety and environmental compliance

Although the goals are clear, they can be di� cult to achieve due to:• Limited manpower• Skills shortages• Tight maintenance budgets

Metso’s intelligent maintenance business solution:• Improves process performance• Minimizes maintenance costs• Reduces labor costs• Reduces safety and environmental risks• Maximizes equipment life

High availability,optimal costs

Planning, prioritization and optimization ensure goals are met

Condition analysis targets the right devices

High-quality repairs for a longer service life

On-site support ensures a fast response to unexpected issues

Optimized maintenance maximizes availability

Putting the plans into actionOnce an issue has been identifi ed, our skilledand well-equipped service technicians andengineers backed by a worldwide expertnetwork work quickly to resolve it.

There are two main components:• Repairs – Metso provides a cost-eff ective, high-quality service supported by a warranty.• Modernization and upgrades – equipment reaching the end of its life, or that is not as process-effi cient as a newer model, is removed to prevent reliability issues and disposed of in an environmentally friendly manner. New devices are implemented, confi gured and tested to ensure optimum performance and productivity.

Not just Metso equipmentOur intelligent maintenance business solution is available for both Metso and,

wherever possible, 3rd-party-supplied equipment so you can benefi t from our intelligent approach irrespective of vendor.

On-site support for closer integrationFor larger sites, the best way to ensure improved maintenance effi ciency and a fast response to problems is to have an on-site resident Metso engineer.

With one or more engineers on-site, maintenance management tasks are coordinated and performed according to your targets, your maintenance plan is successfully implemented on a daily basis, and unexpected issues are dealt with quickly and effi ciently.

Don’t leave it to chanceIf you leave maintenance actions to chance, it can be costly and even dangerous. Unexpected production breaks cause a loss in revenue, while a lack of targeted maintenance can cause unnecessary costs and risk of damage. Poor quality repairs and incorrect implementation can lead to safety and environmental risks, production losses and reduced maintenance intervals.

Raise your maintenance IQMetso’s intelligent approach to maintenance is based on planning, prioritization and optimization to help minimize maintenance costs while achieving your target availability and maximizing process performance.

Intelligent planningOur intelligent planning process buildsmaintenance plans to meet your cost,

quality and time targets. By understandingwhat is most critical to your process, wecan focus maintenance actions more eff ectively. Planning is a continuous process; as your objectives and equipment changes, so do the maintenance plans.

There are three main inputs to planning:• Installed base audit – we accurately determine your installed base as this forms the foundation of planning.• Criticality analysis – categorizes pieces of equipment according to their impact on production, safety and the environment. The more critical the piece of equipment, the more focus there is on it.• Lifecycle plans – the fi nal planning input is the lifecycle plan that specifi es how installed equipment will evolve over time to improve system availability or process performance.

Variable service and repairsKey to intelligent maintenance is condition analysis which allows servicing and repairs on wearing components to be carried out when needed.

Condition analysis identifi es pieces of equipment that need no action and those that require maintenance or to be replaced. This prevents unexpected shutdowns and performance losses while ensuring that maintenance and repair activities take place only when needed. The result is that the service and repair period will vary depending on wear and the condition.

Prevention better than a cureBy carrying out preventive maintenance actions on non-wearing parts, we reduce unexpected failures, extend the product’s life and ensure effi cient process performance.

Fulfi lling process requirements and availability goals

Typical maintenance goals:• Increased production performance• Reduced maintenance costs• Maximized equipment lifetime• Improved safety and environmental compliance

Although the goals are clear, they can be di� cult to achieve due to:• Limited manpower• Skills shortages• Tight maintenance budgets

Metso’s intelligent maintenance business solution:• Improves process performance• Minimizes maintenance costs• Reduces labor costs• Reduces safety and environmental risks• Maximizes equipment life

High availability,optimal costs

Planning, prioritization and optimization ensure goals are met

Condition analysis targets the right devices

High-quality repairs for a longer service life

On-site support ensures a fast response to unexpected issues

Optimized maintenance maximizes availability

Risk controlPlant availability

Customer care

Intelligent maintenance

Device management

Lifecycle management

Process performance

Intelligent shutdown

Performance monitoring

Process optimization

Control performance

Lifecycle management

Safety

Environment

Competence

Business solutions:Expert services + proven methodology + world-class tools= improved business performance

E899

6_EN

_01

09/

2013

© M

etso

Aut

omat

ion

Inc.

Pro

duct

nam

es in

this

bro

chur

e ar

e al

l tra

dem

arks

of M

etso

Aut

omat

ion

Inc.

Metso Automation Services

Intelligent maintenancebusiness solution

Targetedmaintenance forbetter resultswith lower costsbetter resultswith lower costs

Metso Automation, Inc., www.metso.com/automationservices

Background:• Braskem is the largest petrochemical company in South America and the 5th largest in the world• Annually, Copesul complex produces more than 1,200 kt of ethylene and other hydrocarbons• Target was to increase maintenance effi ciency and introduce tools and methods to support preventive and predictive maintenance

Reduced costs and improved performanceBraskem Copesul complex, Brazil

Solution:Intelligent maintenance business solution

Results:• 36% reduction in maintenance costs• 76% of valves maintained without removing them• Safety and compliance with environmental regulations improved

Customer case with proven results

Nelzo Luiz Neto da SilvaMaintenance Coordinator, Braskem Copesul complex

“Not only have we saved in maintenance and inventory costs, but we have also increased the reliability and performance of our fi eld equipment.”

Risk controlPlant availability

Customer care

Intelligent maintenance

Device management

Lifecycle management

Process performance

Intelligent shutdown

Performance monitoring

Process optimization

Control performance

Lifecycle management

Safety

Environment

Competence

Business solutions:Expert services + proven methodology + world-class tools= improved business performance

E899

6_EN

_01

09/

2013

© M

etso

Aut

omat

ion

Inc.

Pro

duct

nam

es in

this

bro

chur

e ar

e al

l tra

dem

arks

of M

etso

Aut

omat

ion

Inc.

Metso Automation Services

Intelligent maintenancebusiness solution

Targetedmaintenance forbetter resultswith lower costsbetter resultswith lower costs

Metso Automation, Inc., www.metso.com/automationservices

Background:• Braskem is the largest petrochemical company in South America and the 5th largest in the world• Annually, Copesul complex produces more than 1,200 kt of ethylene and other hydrocarbons• Target was to increase maintenance effi ciency and introduce tools and methods to support preventive and predictive maintenance

Reduced costs and improved performanceBraskem Copesul complex, Brazil

Solution:Intelligent maintenance business solution

Results:• 36% reduction in maintenance costs• 76% of valves maintained without removing them• Safety and compliance with environmental regulations improved

Customer case with proven results

Nelzo Luiz Neto da SilvaMaintenance Coordinator, Braskem Copesul complex

“Not only have we saved in maintenance and inventory costs, but we have also increased the reliability and performance of our fi eld equipment.”