mfw pump discharge check valve oe follow up

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MFW Pump Discharge Check Valve OE Follow Up Dominion North Anna Power Station Gary W. Liffick FW System Engineer FSRUG, Feb 21-24, 2011

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MFW Pump Discharge Check Valve OE Follow Up. Dominion North Anna Power Station. Gary W. Liffick FW System Engineer FSRUG, Feb 21-24, 2011. Outline. North Anna Power Station: MFW Pump Discharge Check Valve. Application Overview Background of OE31369 (update of OE29594) - PowerPoint PPT Presentation

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Page 1: MFW Pump Discharge Check Valve OE Follow Up

MFW Pump Discharge Check ValveOE Follow Up

DominionNorth Anna Power Station

Gary W. LiffickFW System Engineer

FSRUG, Feb 21-24, 2011

Page 2: MFW Pump Discharge Check Valve OE Follow Up

Application Overview

Background of OE31369 (update of OE29594)

Corrective Action

Current Status

OutlineNorth Anna Power Station: MFW Pump Discharge Check Valve

Page 3: MFW Pump Discharge Check Valve OE Follow Up

Application Overview

PWR, 963 MWe, Westinghouse NSSS Operational Since:

− June 1978 Unit 1

− Dec 1980 Unit 2

Application is Main Feedwater Pump Discharge

– 3 Pump Circuit, 2 Active, 1 Standby

NozzleCheck Replaced the Tilting Disk Check

– October 2007 at 1-FW-19

Feedwater Normal Conditions:

– 390 F, 1,180 psi, 15,000 GPM per Feedwater Pump

Enertech Supplied:

– type DRV-B,18”-900#, RF Flanges, Commercial Grade

North Anna Power Station: MFW Pump Discharge Check Valve

Page 4: MFW Pump Discharge Check Valve OE Follow Up

Application Overview

Enertech Supplied Type DRV-B:

18”-900#

RF Flanges

Commercial Grade

WC6 body

ASTM A351 CF8M Diffuser and Disk

Inconel X-750 Spring

North Anna Power Station: MFW Pump Discharge Check Valve

Page 5: MFW Pump Discharge Check Valve OE Follow Up

OE31369, MFW Pump Discharge check valve failed to fully close. Original OE29594.

During March 2009 Outage, backflow detected through check valve.

Disassembly showed 1 broken spring and 2 with visible wear of spring coils due to friction.

Remaining Components indicate normal wear.

Factory installed new springs, radial guide assembly, performed seat leak test.

Returned to site as spare

North Anna Power Station: MFW Pump Discharge Check Valve

Page 6: MFW Pump Discharge Check Valve OE Follow Up

Corrective Action

Increased clearance of spring holder and spring cavity.

Eliminate possible solid height of spring

No change to spring design

Improve check valve reliability without changing Vmin or disk closure force with zero flow

North Anna Power Station: MFW Pump Discharge Check Valve

Page 7: MFW Pump Discharge Check Valve OE Follow Up

NozzleCheck Valve, Type DRV-B 18”-900# RFNorth Anna Power Station: MFW Pump Discharge Check Valve

Page 8: MFW Pump Discharge Check Valve OE Follow Up

DRV-B CutawayNorth Anna Power Station: MFW Pump Discharge Check Valve

Page 9: MFW Pump Discharge Check Valve OE Follow Up

NozzleCheck Valve, Animation, Type DRV-B 18”-900# RFNorth Anna Power Station: MFW Pump Discharge Check Valve

Page 10: MFW Pump Discharge Check Valve OE Follow Up

North Anna Power Station: MFW Pump Discharge Check Valve

Spring Holder and Spring

Page 11: MFW Pump Discharge Check Valve OE Follow Up

Spring holder wear Spring holder wear

Spring coil wearSpring coil wear

Spring Holder and SpringNorth Anna Power Station: MFW Pump Discharge Check Valve

Page 12: MFW Pump Discharge Check Valve OE Follow Up

Spring coil wearSpring coil wear

Spring Holder and SpringNorth Anna Power Station: MFW Pump Discharge Check Valve

Page 13: MFW Pump Discharge Check Valve OE Follow Up

Valves incorporating design changes were installed in all six check valve locations (3 per unit) during 2010

Two valves removed for modification & refurbishment Sept. 2010

Factory evaluation shows spring wear after 12 months and 18 months of service

Valves with the modification are operating per design

Current StatusNorth Anna Power Station: MFW Pump Discharge Check Valve

Page 14: MFW Pump Discharge Check Valve OE Follow Up

ConclusionFinal conclusion is pending the removal of the check valves from service to confirm spring wear has been eliminated

Current PM frequency is 4.5 years

Next valve scheduled for removal/PM is during Spring 2012

Status as of Jan 2011North Anna Power Station: MFW Pump Discharge Check Valve

Page 15: MFW Pump Discharge Check Valve OE Follow Up

Gary W. Liffick, FW System Engineer

Dominion – North Anna Power Station

PH 540 894-2429

[email protected]

Questions?North Anna Power Station: MFW Pump Discharge Check Valve