mÜhlen sohn fluitex
TRANSCRIPT
© Mühlen Sohn GmbH & Co.; January 2005 1
MÜHLEN SOHNFLUITEX®
Airslide Fabricsfor pneumatic conveying,
aeration, dischargingand homogenizingof bulk materials
© Mühlen Sohn GmbH & Co.; January 2005 2
Introduction
Mühlen Sohn was founded in 1880
± 75 employees
specialist in the production of heavy woven fabrics such as airslides for various applications
pneumatic conveyingaerationdischarging& homogenizing of bulk materials
ISO 9001 certified since Jan. 1995
export share of ca. 85 %
© Mühlen Sohn GmbH & Co.; January 2005 4
Discharging cones & discsfor trucks & railway-wagons
1. Silo trucks with discharging conesat the rear of and beneath the silo
2. Railway-wagonswith dischargingcones and floors
© Mühlen Sohn GmbH & Co.; January 2005 5
Aeration floors in bulk carriers
1. Swedish manufacturerConstruction of aerationfloors
2. Dutch manufacturerSectional aeration floorswith dischargingequipment
© Mühlen Sohn GmbH & Co.; January 2005 6
Conveying & discharging chutes
Profile section of pneumatic conveying chute
© Mühlen Sohn GmbH & Co.; January 2005 7
FLUITEX® fabric specifications
FLUITEX® E 800 / 5
Raw materials:E = PolyesterEX = Polyester
+ antistatic fibresAD = Para Aramid
(Kevlar®/Twaron)AN = Meta Aramid
(Nomex®)
Thickness:/ 4 = 4.0 mm/ 5 = 4.7 mm/ 6 = 6.0 mm/ 8 = 8.0 mm
Pressure drop with an air volume of 400 m³/m²/h :
350 = 350 mm Wg800 = 800 mm Wg
1200 = 1200 mm Wg1600 = 1600 mm Wg
© Mühlen Sohn GmbH & Co.; January 2005 8
Measurement of pressure drop
incoming air (400 m³/m²/h)
FLUITEX®
Pressure drop in mm Wg
∆ p
© Mühlen Sohn GmbH & Co.; January 2005 9
Function of air permeableFLUITEX® fabrics
- fan blows air into theconveying chute
- increase of pressurelevel
- no air permeability so far
- air permeability starts at aspecific pressure level
- equal air permeability due to asmooth weave
© Mühlen Sohn GmbH & Co.; January 2005 10
Comparison of polyester yarn types
1.) Mühlen Sohn’s multifilament yarn
2.) competitor’s spun yarn
© Mühlen Sohn GmbH & Co.; January 2005 11
Fabric surface quality
1. Multifilament yarns as woven fabric
2. Spun yarns as woven fabric
© Mühlen Sohn GmbH & Co.; January 2005 12
Interruptions in material flow
- caking on fabrics- low or no air permeabilityresults in a material jam
© Mühlen Sohn GmbH & Co.; January 2005 13
Interruptions in material flow
- damaged fabric- high air volume results inconveying barrier
© Mühlen Sohn GmbH & Co.; January 2005 14
Airslide with fabric ("banana-effect")
high tenacity polyester yarns in the warp+
patented weaving technology
avoid the banana effect
© Mühlen Sohn GmbH & Co.; January 2005 15
Abrasion test results
Test conditions: load 1.0 kp; scouring tool "FRANK"-abrasive paper; grain size 280;Paper changes every 2000 revolutions; number of scourings: 10,000;Thickness of fabrics: 5.0 mm; temperature: 20°C
2,35%
4,03% 4,33%
8,30%
10,74%11,46%
17,00%
0,00%
2,00%
4,00%
6,00%
8,00%
10,00%
12,00%
14,00%
16,00%
18,00%
abra
sion
[%]
Multif ilamentPolyester
FLUITEX E
Para-AramidKevlar
FLUITEX AD
Meta-AramidNomex
FLUITEX AN
Spun yarnsPolyester
good quality
Spun YarnsPolyester poor quality
Cotton Needled Felts
Types of Fabrics
Abrasion Resistance - Relative Loss of Weight / Thickness [%]
© Mühlen Sohn GmbH & Co.; January 2005 16
Weave structure
The special weavestructure results in:- high tension weaving- robust & stable weave- high weight per m²
© Mühlen Sohn GmbH & Co.; January 2005 17
Unbelievable performance
One fibre lifts 50 kg !
Two filaments of one fibre lift an egg !(one filament is 40 times thinner than a human hair)
50 kg
© Mühlen Sohn GmbH & Co.; January 2005 18
Unbelievable performance
a football field !
Annual production of Mühlen Sohn‘s weaving looms is approx.
11 x