MICRO DISCRETE WIREA P P L I C A T I O N D E S I G N G U I D E 2 0 1 6

High-precision micro molding for fine pitch and small form

factor interconnects

Stamped and formed BeCu contacts for high-reliability and

high mating cycles

Specialized cable including high-temp and custom

color coded

Automated assembly capabilities for speed, reliability

and quality control

Samtec is uniquely positioned as a full support supplier of discrete wire products, from components and tooling to complete cable assemblies. The full line of discrete wire products includes standard cable assemblies with thousands of options available for maximum flexibility, as well as extended capabilities to create a custom solution for any design challenge.

MICRO DISCRETE WIRESOLUTIONS

System engineered for high-reliability performance

ADVANCED INTERCONNECT DESIGN

https://widendtp.com/samtec/0iuoxchlpc/cat-ht-309%20hand%20tool.psd?res=proxy https://widendtp.com/samtec/0iuoxchlpc/cat-ht-309%20hand%20tool.psd?res=proxy

MICRO DISCRETE WIRE: CUSTOM SOLUTIONS

The expansive options and reliability of Samtec’s micro discrete wire products, coupled with flexible manufacturing and willingness, create the opportunity to provide a variety of end two options or special request solutions.

Capabilites

– Nylon woven sleeves

– Twisted pairs

– Heat shrink

– Color coding

– Selectively populated

– Barrel crimp

– Ring/Spade lug terminal

– Break out

– Panel mount

– Sealed

– Harness style crimp

Contact discretewire@samtec.com

DISCRETE WIRE TOOLING – Hand tools for low volume, pre-production and repair applications

– Quick-change semi-automatic crimp applicators compatible with industry standard equipment

– Wire ranges from 32 to 10 AWG

– Wide variety of additional application specific hardware and field service capabilities

– Visit samtec.com/discretewire or samtec.com/tooling

The 0.80 mm pitch Tiger Eye™ discrete wire socket cable assembly (SESDT Series) is available in a double row design with 32 AWG *Teflon® cable for use in high temperature and other harsh environments where saving board space is crucial.

– High reliability Tiger Eye™ contact system

– Double row socket

– 10 to 40 total positions

– Standard 32 AWG Teflon® cable

– High mating cycles with board level terminal

– Rugged latching system for harsh environments

– Board level terminal with surface mount tails and through-hole weld tabs for increased stability

– Available as components or complete assemblies

TEM-L1CC396ISDE

*DuPont™ Teflon® is a registered trademark of the E.I. du Pont de Nemours

and Company or its affiliates.

Double Row Body Crimp Contact Micro Terminal Strip, Double Row, Vertical

COMPONENTS MATE

TOOLING

– Hand Tool - CAT-HT-396-3232-12

– Mini Applicator - CAT-MA-396-3232-XX-03

™

SESDT

TEM-L1

0.80 MM PITCH TIGER EYE™ DISCRETE WIRE

CC09 T1M ISD1 ISS1

Dual leaf contact system

Single Row Body Double Row Body Crimp Contact Terminal Strip, Single or Double Row, Vertical or

Right-angle

The space-saving 1.00 mm pitch discrete wire socket cable assemblies (S1SS/S1SST, S1SD/S1SDT Series) feature crimp-style dual leaf contacts in single or double row designs, making it ideal for rugged applications where a highly reliable connection must be maintained.

– Hand Tool - CAT-HT-309-2830-12

– Mini Applicator - CAT-MA-309-2830-XX-01

COMPONENTS MATE

TOOLING

– Crimp-style dual leaf contact system for reliable wire-to-board connection

– Single or double row

– 28 and 30 AWG cable options

– Choice of single or double ended assemblies

– Rugged positive latching for increased retention

– Performance up to 3.3 A per pin

– Single and double row up to 20 total pins

– Choice of PVC or Teflon® cable

– Surface mount terminal strip available in space saving vertical or right-angle configurations

– Available as components or complete cable assemblies

S1SST1M

T1M

S1SDT

1.00 MM PITCH SOCKET DISCRETE WIRE

TOOLING

.050" PITCH TIGER EYE™ DISCRETE WIRE ASSEMBLIES

COMPONENTS MATES

– Tiger Eye™ contact system for high-reliability and high cycle applications

– Multi-finger, BeCu contacts provide redundant points of contact along with the best combination of mechanical and electrical properties

– Single and double row cable assemblies

– Available in 28 and 30 AWG PVC or Teflon® cable

– Total pin counts from 3 to 100

– Performance up to 2.9 A per pin

– Shrouded, polarized and keyed for more rugged applications

– Choice of single or double ended

– Retention latching system for higher withdrawal forces

– Screw down option available for double row assembly

– Shrouded board level mates available

– Available as complete assemblies or components

– Cable plugs available (TFSS/TFSST, TFSD/TFSDT, TSDF, T1M44 Series)

TFM TFCCC03ISDF

The .050" pitch Tiger Eye™ discrete wire cable assemblies (SFSS/SFSST, SFSD/SFSDT Series) are designed for high-reliability and high cycles in micro rugged applications with options available to ensure the best combination of mechanical and electrical properties.

Single or Double Row Body

Terminal Strip, Single or Double Row

Cost-saving Terminal Strip, Double Row

Crimp Contact

– Hand Tool - CAT-HT-203-2830-12

– Mini Applicator - CAT-MA-203-2830-XX-01

™

TFM

SFSDT

TFM

SFSS

2.00 MM PITCH TIGER EYE™ DISCRETE WIRE

COMPONENTS MATE

T2MCC81ISD2

Double Row Body Crimp Contact Terminal Strip, Vertical or Right-angle

The 2.00 mm pitch Tiger Eye™ discrete wire cable assemblies (S2SD/S2SDT Series) are shrouded, polarized and keyed for rugged, high cycle applications with high-reliability Tiger Eye™ contacts and a choice of PVC or Teflon® cable for use in high temperature environments.

TOOLING

For complete specifications visit www.samtec.com/discretewire

™

– Tiger Eye™ contact system for high-reliability and high cycle applications

– Multi-finger, BeCu contacts provide redundant points of contact along with the best combination of mechanical and electrical properties

– Available in 24 to 30 AWG PVC or Teflon® cable

– Total pin counts from 10 to 60

– Performance up to 3.8 A per pin

– Shrouded, polarized and keyed for more rugged applications

– Choice of single or double ended

– Retention latching system for higher withdrawal forces

– Screw down option available

– Shrouded board level mates available

– Available as complete assemblies or components

– Cable plugs available (T2SD/T2SDT, ITD2, T1M82 Series)

– Hand Tool - CAT-HT-281-2430-13

– Mini Applicator - CAT-MA-281-2426-XX-01 (24-26 AWG) and CAT-MA-281-2830-XX-01 (28-20 AWG)

S2SDT

T2M

S2SD

JUNE 2016

SUDDEN SERVICE®

UNITED STATES • NORTHERN CALIFORNIA • SOUTHERN CALIFORNIA • SOUTH AMERICA • UNITED KINGDOM • GERMANY • FRANCE • ITALY • NORDIC/BALTIC BENELUX • ISRAEL • INDIA • AUSTRALIA / NEW ZEALAND • SINGAPORE • JAPAN • SHANGHAI • SHENZHEN • TAIWAN • HONG KONG • KOREA