microsoft word - 4.4 nyk engine cadet course handouts _piping 2

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  • 7/23/2019 Microsoft Word - 4.4 NYK Engine Cadet Course Handouts _Piping 2

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    VISCORATOR

    FORETURN

    PIPE

    G/E M.D.O.

    RETURN

    PIPE

    VISCORATOR

    G/E F.O.

    SUPPLY PUMP

    G/E M.D.O. SERV. PUMP

    G/E M.D.O. FLUSH'G PUMP

    MAIN ENGINE

    (HYNDAI-B&W 11K98ME-C)

    G/E FO AUTO

    BACK-FLISH'G FILTER

    M/E FO AUTO

    BACK-FLISH'G FILTER

    M/E F.O.

    SUPPLY PUMP

    M/E F.O.

    CIRC. PUMP

    G/E FO

    RETURN

    PIPE

    No.4 G/E

    No.3 G/E

    No.2 G/E

    No.1 G/E

    G/E F.O.

    BOOST PUMP

    to BOILERto PURI.

    to EMERG. D/G

    to FO FILTERDRAIN TANK

    to FO FILTER

    DRAIN TANK

    4.3 Main Engine and Generator Engine Fuel Oil Service System

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    No.2 M.D.O.

    SERV. TK

    No.1 M.D.O.

    SERV. TK

    BOILER F.O.

    SETT. TK

    L.S.H.F.O.

    SERV.TK

    L.S.H.F.O.

    SETT. TK

    H.F.O.

    SERV.TK

    H.F.O.

    SETT. TK

    No.1 BOILER

    FO HEATER

    No.2 BOILER

    FO HEATER

    AUX. BOILER

    BOILER F.O.

    PUMP UNIT

    WASTE OIL

    PUMP UNIT

    BOILER D.O.

    PUMP UNIT

    BOILERF

    .O.

    RETURNP

    IPE

    to M/E

    Ignitor D.O.

    Line

    Boiler F.O.

    Line

    Boiler F.O.

    Return Line

    to Purifier

    to G/E to M/E to Purifier

    for Empty

    from W.O.

    Sett. Tank

    to W.O.

    Sett. Tank

    Boiler W.O.

    Line

    4.4 Boiler and incinerator Fuel Oil Service System

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    FO FILTER

    DRAIN TANK

    FO DRAIN

    TANK

    FO OVERFLOW

    TANK

    No.2

    M.D.O. STOR.

    TANK

    No.1

    M.D.O. STOR.

    TANK

    No.2

    FO

    ADDITIVE

    TANK

    No.1

    FO

    ADDITIVE

    TANK

    DO

    ANTI-

    SEPTIC

    TANK

    BOILER

    FO SETT.

    TANK

    L.S.

    H.F.O

    SETT.

    TANK

    H.F.O

    SETT.

    TANK

    No.8

    S.H.F.O.T.

    (S)

    No.7

    S.H.F.O.T

    (S)

    No.8

    S.H.F.O.T.

    (P)

    No.7

    S.H.F.O.T

    (P)

    E/R

    D.B.H.F.O.TANK

    (P)

    M.D.O.

    TRANSFER

    PUMP

    H.F.O.

    TRANSFER

    PUMP

    BOILER F.O.

    TRANSFER

    PUMP

    F.O.

    ADDITIVE

    PUMP

    Bunker

    Station(S)

    FO Bunker

    Line

    DO Bunker

    Line

    FO Shifting Line

    (fm Side Tk to Sett. Tk)

    DO Shifting Line

    (fm DO Str.. Tk to Serv. Tk)

    DO Antiseptic Charging Line

    (to Str. Tk)

    FO Additive Charging Line

    (to Side. Tk)

    Boiler FO Shifing Line

    (to Sett. Tk)

    to F.O. Side Tank

    to D.O. Serv. Tank

    Inci. D.O. Tank

    fm F.O. Auto Filter fm F.O. Sys. Drain

    fm F.O. RTN Pipe

    Sett. Tk Overflow

    Side Tk Overflow

    to D.O.

    Puri. Supply

    Pump

    Bunker

    Station(P)

    4.5 Fuel Oil Filling and Transfer System

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    F.O.

    SLUDGE TK

    No.2

    M.D.O.

    SERV.

    TANK

    No.1

    M.D.O.

    SERV.

    TANK

    BOILER

    F.O.

    SETT.

    TANK

    L.S.H.F.O.

    SETT.

    TANK

    L.S.H.F.O.

    SERV.

    TANK

    H.F.O.

    SERV.

    TANK

    H.F.O.

    SETT.

    TANK

    No.1 FO

    PURI HEATER

    HOMOGE-

    NIZER

    No.2 FO

    PURI HEATER

    No.4 FO

    PURI HEATER

    No.3 FO

    PURI HEATER

    M.D.O.PURI HEATER

    fm D.O. Stor. Tank

    FO Purifying

    Line

    FO Purifying

    (Series) Line

    FO Circulation

    Line

    to M/E to BLR

    M.D.O.

    PURI. SUP.

    PUMP

    F.O.

    PURI. SUP.PUMP

    DO Purifying

    Back-up Line (No.4 use)

    DO Purifying

    Line

    4.6 Fuel Oil Purifying System

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    1

    1

    1

    T/C

    M/E T/C

    LO LINE

    M/E CYL. OIL

    LINE M/E HYD. OIL

    LINE

    M/E SYSTEM OILLINE

    M/E SYSTEM OIL

    BACK-WASH LINE

    MAIN ENGINE

    (HYNDAI-B&W 11K98ME-C)HEATING

    TANK

    HYD. CYLINDER

    UNIT

    HYD. POWER

    SUPPLY UNIT

    M/E HYD. OIL

    AUTO BACK-FLUSH'G FILTER

    M/E LO AUTO

    BACK-FLISH'G FILTER

    SLUDGE

    CHECKER

    2

    BACK-FLUSH'G

    DRAIN LINE

    ENGINE

    DRIVENELEC.

    DRIVEN

    M/E T/C LOFINE FILTER

    UNIT

    MAIN LO PUMP

    HYD. LO PUMPM/E CYL. OIL SHIFT'G PUMP

    M/E T/C LO PUMP

    4.7 Main Engine Lube Oil Service System

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    4.8 Stern Tube Lube Oil Service System

    S/T

    LO

    TANK

    S/TLO

    COOLERS/T LO FWD SEAL TK

    AIR CONTROL UNIT

    S/TLO

    PUMP

    from CONTROL

    AIR

    SERVICE

    from F.W. HYD

    UNIT

    S/T

    DRAIN

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    G/E LO Purifying Line

    Sludge Discharge

    M/E LO

    Purifying L ine

    LO Transfer Line

    LO Supply Line

    LO Supply Line

    LO Filling

    M/E LO to Sett. Tank

    Circulation Line

    LO Overflow Line

    LO

    TRANS

    PUMP

    MAIN LO

    PURI. SUPPLY

    PUMP

    G/E LO

    PURI. SUPPLY

    PUMP

    4.9 Lube Oil Purifying System

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    COOLING F.W. EXP TANKNo.1 CENTRAL

    F.W. COOLER

    No.2CENTRAL

    F.W. COOLER

    No.2 MAIN

    L.O. COOLER

    MAIN ENGINE

    (HYUNDAI B&W 11K98ME-C)

    No.1 MAIN

    L.O. COOLER

    M/E JACKET F.W.

    PREHEATER

    No.3 A/C No.2 A/C No.2 A/C

    CENTRALCOOL.

    F.W. PUMP

    F.W. GENERATOR

    DEARATING

    CHAMBER

    M/E JACKET

    COOL'G F.W.

    PUMP

    OIL

    DETECTOR

    AUTO-

    VENTING

    UNIT

    to

    AUX. C.F.W.

    SYSTEM

    from

    AUX. C.F.W.

    SYSTEM

    AB

    C

    FO DRAIN PIPE

    J.C.F. TRACING

    108 150

    550A

    300A

    250A

    250A

    200A 500A

    250A

    250A

    250A

    250A

    100A

    100A

    80A

    125A

    125A

    100A

    80A

    250A

    High Temp. Water Line

    Low Temp. Water Line

    4.10 Main Central Cooling Fresh Water System

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    LO COOLERAIR C OOLER

    No.4 G/E (8N280L)

    AIR C OOLER

    LO COOLERAIR C OOLER

    LO COOLERAIR C OOLER

    No.3 G/E (8N280L)

    No.2 G/E (8N280L)

    No.1G/E (8N280L)

    No.1 GENERATOR

    G/E PRE-HEATER UNIT

    No.2 GENERATOR

    No.3 GENERATOR

    No.4 GENERATOR

    G/E PRE-HEATER UNIT

    No.4 MAIN

    AIR COMPRESSOR

    No.3 MAIN

    AIR COMPRESSOR

    No.2 MAIN

    AIR COMPRESSOR

    No.1 MAIN

    AIR COMPRESSOR

    HYD. OIL

    COOLER

    UNIT COOLER

    IN WORKSHOP

    No.2 UNIT COOLER

    IN E.C.R.

    No.1 UNIT COOLER

    IN E.C.R.

    M/E T/C

    L.O. COOLER

    S/T

    L.O. COOLER

    No.1

    SHAFT BEARING

    No.2

    SHAFT BEARING

    DUMP COND. / DRN

    COOLER

    No.2 PROV. REF.

    CONDENSER IN E.C.R.

    No.1 PROV. REF.

    CONDENSER IN E.C.R.

    No.2 AIR COND.

    CONDENSER

    No.1 AIR COND.

    CONDENSER

    LO COOLER

    to

    C.F.W. EXP. TANK

    to

    MAIN CENTRAL

    C.F.W. SYSTEM

    fromMAIN CENTRAL

    C.F.W. SYSTEM

    4.11 Auxiliary Central Cooling Fresh Water

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    SEACHEST

    LOW

    Drain Hole Vent Hole

    No.1

    Central F.W. Cooler

    (60% Capaci ty)

    No.2

    Central F.W. Cooler

    (60% Capaci ty)

    Ferrous

    Ion

    Gene'r

    P

    P

    P

    P

    T

    T

    T

    T

    F

    F

    F

    F

    2

    PS PI CI

    PS PI CI

    PS PI CI

    PI CI TI

    TI

    P

    P

    TI VI

    MGPS Chlorine

    Attacker

    SEACHEST

    HIGH

    F.W. GEN. EJECTOR PUMP

    (88M3/H X 48 MTH)

    F.W. GENERATOR(30Ton / Day)

    MAIN COOL'G S.W. PUMP

    (1,300M3/H X 20 MTH)

    1

    3

    to

    Sewage

    Treatment

    Plant

    to

    Rudder

    Pintle

    6K Steam IN

    6K Steam IN

    Flow Meter

    Non-Return

    Valve

    from

    Bilge, Fire &GS Pump

    Discharge

    to Clean Drain Tank

    to Clean Drain Tank

    Compound

    Gauge

    Pressure Gauge

    Pressure

    Switch

    Drain HoleVent Hole

    Coaming

    Air/Water Ejector

    Condenser

    Heater

    Evaporator

    Temp. M eter

    to FWD

    Bilge Well

    Emergency

    Bilge

    i

    Chemical

    Dosing

    Unit

    PTX

    Vacuum Breaker

    F.W.

    Driving

    Water

    Air

    FeedWate

    4.12 Central Cooling Sea Water System

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    CONTROL

    AIR DRYER

    No.1

    G/E

    No.2

    G/E

    No.4

    G/E

    No.3

    G/E

    to Operating Cab inet for

    G/E F.O. Inlet Isolating Valve

    to Other Control Valves

    to Air Horn

    to Service Air Valves

    2.94MPa / 0.69MPa

    P.R.V.

    2.94MPa / 0.69MPa

    P.R.V.

    MAIN ENGINE

    HYUNDAI B&W 11K98ME-C

    No.1No.2No.3No.4

    Control Air

    Line

    M/E Starting

    Air Line

    MAIN AIR COMPRESSOR

    Compressed Air

    Supply Line

    G/E Starting

    Air Line

    4.13 Compressed Air Service System

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    CALORI-

    FIER

    No.1H.F.O.

    PURI.HEATER

    No.2H.F.O.

    PURI.HEATER

    No.3H.F.O.

    PURI.HEATER

    No.4H.F.O.

    PURI.HEATER

    M.D.O.

    PURI.HEATER

    No.1BOILER

    F.O.HEATER

    No.2BOILER

    F.O.HEATER

    F.O.

    SLUDGETAN

    L.O.

    SLUDGETAN

    G/ELO

    SETT.TANK

    MAINLO

    SETT.TANK

    M/ET/C

    L.O.TANK

    M

    /EA/CCHEM.

    CLEAN.TANK

    BILGESEP.

    OILTANK

    No.7

    S.H.F.O.T.

    (S)

    No.8

    S.H.F.O.T.

    (S)

    M/EFIREEXTING.

    INS

    CAV.AIRSPACE

    MAINL.O.

    SUMPTANK

    No.8

    S.H.F.O.T.

    (P)

    No.7

    S.H.F.O.T.

    (P)

    E/R

    D.B.H.F.O.T.

    (P)

    F.O.

    OVERFLOW

    TANK

    F.O.

    DRAINTANK

    F.O.FILTER

    DRAINTANK

    S

    CAV.AIRBOX

    DRAINTANK

    No.1BILGE

    P

    RIMARYTANK

    No.2BILGE

    P

    RIMARYTANK

    H.F.O.

    SETT.TANK

    H.F.O.

    SERV.TANK

    L.S.H.F.O.

    SERV.TANK

    L.S.H.F.O.

    SETT.TANK

    BOILERF.O.

    SETT.TANK

    M/EJ.F.W.

    PREHEATER

    No.2M/E

    F.O.HEATE

    No.1M/E

    F.O.HEATE

    No.2G/E

    F.O.HEATE

    No.1G/E

    F.O.HEATE

    M/E F.O.

    AUTO FILTER

    G/E F.O.

    AUTO FILTER

    No.1W.O.

    SETT.TANK

    No.2W.O.

    SETT.TANK

    No.2G/ELO

    PURI.HEATE

    No.1G/ELO

    PURI.HEATE

    No.2MAINLO

    PURI.HEATE

    No.1MAINLO

    PURI.HEATE

    SET

    98oC

    SET

    98oC

    SET

    90 oC

    SET

    98oC

    SET

    98oC

    SET

    40oC

    SET

    90oC

    SET

    95oC

    SET

    95oC

    SET

    45oC

    SET

    60oC

    SET

    80oC

    SET

    80oC

    SET

    60oC

    SET

    60oC

    SET

    70oC SET

    130oC

    SET

    130oC

    M/E SCAV. AIR

    BOX DRAIN LINE

    CLEANING

    to

    LOW

    SEA CHESTto

    HIGH

    SEA CHEST

    to

    ACCOMMO-

    DATION

    to

    FO TANK

    (P)

    to

    FO TANK

    (S)

    from

    AUX.

    BOILER

    4.14 Steam Service (6K) System

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    BOILER

    FEED WATER

    PUMP

    FEED FILTER

    TANK

    INSPECTION

    TANK

    BOILER

    WATER CIRC.

    PUMP

    AUX. BOILER

    EXHAUST

    GAS

    ECONOMIZER

    DOSING

    UNIT

    CirculationLine

    Boiler BlowLine

    Feed Water

    Supply Line

    from F.W.

    HYD. UNIT

    to 6K

    Steam Service

    EGE Steam Dump

    Cont. Valve

    Boiler

    Water Circ.

    Line

    4.15 Boiler Feed Water System

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    MINERA-

    LIZER

    CALORI-

    FIERSTERILIZER

    DRINKING

    WATER

    FOUNTAIN

    F.W.

    HYD.

    TANK

    STERN

    TUBE

    COOL'G

    WATER

    TANK

    F.W.

    TANK

    D.W.

    TANK

    D.W.

    HYD.

    TANK

    SALINO-

    METER

    F.W.G

    Fixed Local Fire Fighting System

    Local Fire Fighting Pump

    F.W. Hydrophore Unit

    D.W. PUMP

    D.W. Hydrophore Unit

    F.W. PUMP

    to Purifier

    Operating Water

    to Boiler

    Feed Filter Water

    to SanitaryWater System

    to Fresh WaterService System

    HOT WATER

    CIRC. PUMP

    to Galley to Accommodation from Accommodation

    Hot Water Circ. Line

    (S)

    (P)

    0.69MPa Air

    0.69MPa Air

    D.W. Pump

    Back-up

    Line

    4.16 Domestic Fresh Water and Sanitary Water System

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    No.2

    WASTE

    OIL

    SETT. TK

    BILGE

    SEPARATED

    OIL TANK

    CLEAN DRAIN

    TANK ECONOMIZER

    WASHING

    DRAIN TANK

    FWD BILGE

    WELL(S)

    FWD BILGE

    WELL(P)

    BILGE TANKAFT B.W

    COFFERDAM

    Eductor

    BILGE

    PRIMARY

    TANK

    No.2

    Oily Bilge Separator No.1WASTE

    OIL

    SETT. TK

    15

    ppm

    BILGE SHORE

    CONNECTION

    General Service

    Line

    Direct Bilge

    Suction

    Sea Water

    Suction

    Sea Water

    Suction

    Bilge Discharge

    Line

    B.S.O. Transfer

    Line

    Clean DrainDischarge Line

    Eductor

    Drive Water Line

    BILGE

    PRIMARY

    TANK

    No.1

    Bilge Transfer

    Line

    Bilge, Fire & G.S.

    PumpSludge

    Pump

    BilgeSep.

    Serv.

    Pump

    Bilge

    Pump

    from Hold

    Bilge

    4.17 Bilge System