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Sequoia Automation S.r.l. - All rights reserved Mid-Term Project Presentation Copenhagen, 6 February 2014

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Page 1: Mid-Term Project Presentation Copenhagen, 6 February 2014electromobility-plus.eu/wp-content/uploads/03_K-VEC-mt-event.pdf · 4 Electrochemical systems ECDL systems Energy density

Sequoia Automation S.r.l. - All rights reserved

Mid-Term Project PresentationCopenhagen, 6 February 2014

Page 2: Mid-Term Project Presentation Copenhagen, 6 February 2014electromobility-plus.eu/wp-content/uploads/03_K-VEC-mt-event.pdf · 4 Electrochemical systems ECDL systems Energy density

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SEQ patent inventionPCT/IT2007/000554,granted by EPO,USPTO, CIPO,…

K-VEC project goalsRealization of a pure EV with the following specs:

Autonomy can be moved from the vehicle to the territory (road infrastructure)

K-vec prototype Technology target values

Vehicle autonomy (km) 1-2 1-10

Charging time 40”- 60” 10”- 20”

On-vehicle energy storagesystem LCA

----Improvement compared to

standard pure EV

Overall costs (investments +operational)

----Reduction, compared to

standard pure EV

Charging system Automatic

Braking energy recovery > 95%

Deployability in urban context In sub-urban context

Page 3: Mid-Term Project Presentation Copenhagen, 6 February 2014electromobility-plus.eu/wp-content/uploads/03_K-VEC-mt-event.pdf · 4 Electrochemical systems ECDL systems Energy density

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K-VEC project's contribution to the Key dimension objectives

1. Socio economic issues

- Energy savings in EV transport;- Cost reduction in EVs that will increase social acceptability - Increasing deployment of EVs within current transportation systems.

2. Technological strategies

- Low cost recharging infrastructure for EM, deployable on several types of vehicles

- A boost of ITC applied to transportation: K-VEC implies a fully controlled two-ways com link between vehicle(s) and stops.

- A thoroughly new system concept of energy and power management on an EV, validated by the main public patent offices (US, CAN, EU,...).

Page 4: Mid-Term Project Presentation Copenhagen, 6 February 2014electromobility-plus.eu/wp-content/uploads/03_K-VEC-mt-event.pdf · 4 Electrochemical systems ECDL systems Energy density

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Electrochemicalsystems

ECDLsystems

Energy density (Wh/kg) Up to 250 Up to 30

Charging time Ca. 15/30 min* Ca 5-20 sec.**

Lifecycle (n. charging cycles) 200 (Pb) - 2500 (LiOn) > 1.000.000

Dismission/disposal complex n.a.

OPEX High Very low

Initial costs (€/Wh) 0,14 (pb) – 1,2 (LiOn) 10

LCA costs (€/kWh) 0,70 (pb) – 0,48 (LiOn) 0,01

* According to technology, power, life cycle,...** According to technology, power, power line and connections, ...

The K-VEC enabling technology: ultracapacitors

Page 5: Mid-Term Project Presentation Copenhagen, 6 February 2014electromobility-plus.eu/wp-content/uploads/03_K-VEC-mt-event.pdf · 4 Electrochemical systems ECDL systems Energy density

Ultra-capacitors at the stop

5

standard grid connection

On-road feeding carpet

300 kg of ultra-capacitors� store up to 1,5-4,2 kWh (4-15 MJ) of energy � enable a 20 tons vehicle to ride for > 3 km� could be recharged in few seconds

System’s components

Page 6: Mid-Term Project Presentation Copenhagen, 6 February 2014electromobility-plus.eu/wp-content/uploads/03_K-VEC-mt-event.pdf · 4 Electrochemical systems ECDL systems Energy density

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Working cycle

Page 7: Mid-Term Project Presentation Copenhagen, 6 February 2014electromobility-plus.eu/wp-content/uploads/03_K-VEC-mt-event.pdf · 4 Electrochemical systems ECDL systems Energy density

Prototype carpets 1 (PCB)

PCB design

PCB manufactured

Cable passage layout

Page 8: Mid-Term Project Presentation Copenhagen, 6 February 2014electromobility-plus.eu/wp-content/uploads/03_K-VEC-mt-event.pdf · 4 Electrochemical systems ECDL systems Energy density

Prototype carpet 2 (bronze, brass & vetronite)

Socket bronze prototypes

Solid brass & vetronite carpet prototype

Page 9: Mid-Term Project Presentation Copenhagen, 6 February 2014electromobility-plus.eu/wp-content/uploads/03_K-VEC-mt-event.pdf · 4 Electrochemical systems ECDL systems Energy density

Sensorized Plug prototype(avionic aluminum, vetronite, gold plated probes, sensors, actuators,…)

Page 10: Mid-Term Project Presentation Copenhagen, 6 February 2014electromobility-plus.eu/wp-content/uploads/03_K-VEC-mt-event.pdf · 4 Electrochemical systems ECDL systems Energy density

Testing the Plug prototype on a movable frame simulating a vehicle, automatic control

Page 11: Mid-Term Project Presentation Copenhagen, 6 February 2014electromobility-plus.eu/wp-content/uploads/03_K-VEC-mt-event.pdf · 4 Electrochemical systems ECDL systems Energy density

UltraCapacitor’s charging and monitoring electronic system development

UC on-vehicle

UC charging system test bench

UC charging system boards

Page 12: Mid-Term Project Presentation Copenhagen, 6 February 2014electromobility-plus.eu/wp-content/uploads/03_K-VEC-mt-event.pdf · 4 Electrochemical systems ECDL systems Energy density

Probe tests

Page 13: Mid-Term Project Presentation Copenhagen, 6 February 2014electromobility-plus.eu/wp-content/uploads/03_K-VEC-mt-event.pdf · 4 Electrochemical systems ECDL systems Energy density

Mercedes-Benz CITO hybrid bus adaptation to K-Vecsystem’s deployment

CITO Bus procurement

Bus engine re-link for bus control system

layout design

Room cleared for K-vec components

Page 14: Mid-Term Project Presentation Copenhagen, 6 February 2014electromobility-plus.eu/wp-content/uploads/03_K-VEC-mt-event.pdf · 4 Electrochemical systems ECDL systems Energy density

Bus / Probe Integration

design

Page 15: Mid-Term Project Presentation Copenhagen, 6 February 2014electromobility-plus.eu/wp-content/uploads/03_K-VEC-mt-event.pdf · 4 Electrochemical systems ECDL systems Energy density

Depiction of the K-VEC systemReliability analysis using the workflow of methods including RBD, FTA, FMECA, MTBFEvaluation and minimization of risks Requirements

Components

Processes

Functions

K-VEC system

Reliabilityparameters,

risks

Systemmodel

Page 16: Mid-Term Project Presentation Copenhagen, 6 February 2014electromobility-plus.eu/wp-content/uploads/03_K-VEC-mt-event.pdf · 4 Electrochemical systems ECDL systems Energy density

-20,00

-15,00

-10,00

-5,00

0,00

5,00

10,00

15,00

20,00

0 1000 2000 3000 4000 5000 6000 7000

slo

pe

[%

]

distance [m]

Three routes of a german public transport provider were evaluated for

● distance between two stops

● minimal door open time

● slope

Page 17: Mid-Term Project Presentation Copenhagen, 6 February 2014electromobility-plus.eu/wp-content/uploads/03_K-VEC-mt-event.pdf · 4 Electrochemical systems ECDL systems Energy density

Sequoia Automation S.r.l. - All rights reserved

Mid-Term Project PresentationCopenhagen, 6 February 2014