mining - cummins filtration

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CUMMINS GOING THE EXTRA MILE For additional information, please reference Email: [email protected] Cummins Filtration supported one of South Africa’s largest mining companies in undergoing a comprehensive trial study; the aim was to extend the service intervals for automotive equipment operating at the mine’s sites. By extending the cycle replacement hours, the ultimate goal was to increase savings associated with maintenance costs and increased up time thereby improving overall productivity. Mine sites targeted for trials were open cast platinum, coal & iron ore mines prone to high levels of dust which generally result in higher maintenance costs. The mine provided Cummins Filtration with a target to double their current cycle replacement hours. Product Current cycle replacement (hrs) Targeted cycle replacement (hrs) Fuel filter 250 – 500 1000 Lube filter 250 – 500 500 – 1000 Air filter 250 – 500 1000 - 2000 Water filter 500 – 700 4000 Coolant 6000 Lifetime THE BUSINESS NEED Mining Exceeding Service Saving Expectations

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Page 1: Mining - Cummins Filtration

CUMMINS GOING THE EXTRA MILE

For additional information, please referenceEmail: [email protected]

Cummins Filtration supported one of South Africa’s largest mining companies in undergoing a comprehensive trial study; the aim was

to extend the service intervals for automotive equipment operating at the mine’s sites. By extending the cycle replacement hours, the

ultimate goal was to increase savings associated with maintenance costs and increased up time thereby improving overall productivity.

Mine sites targeted for trials were open cast platinum, coal & iron ore mines prone to high levels of dust which generally result in higher

maintenance costs.

The mine provided Cummins Filtration with a target to double their current cycle replacement hours.

Product Current cycle replacement (hrs) Targeted cycle replacement (hrs)Fuel filter 250 – 500 1000

Lube filter 250 – 500 500 – 1000

Air filter 250 – 500 1000 - 2000

Water filter 500 – 700 4000

Coolant 6000 Lifetime

THE BUSINESS NEED

MiningExceeding Service Saving Expectations

Page 2: Mining - Cummins Filtration

Built by the Best Name

Fleetguard products are designed by engineers at Cummins Filtration, the only filter company that’s part of an engine company. We know what it takes to maximize your investment in your equipment. And the quality of our products is matched only by the quality of our sales, service and support. Our worldwide distribution network can find the right solution to meet your needs, quickly and efficiently.

Backed by the Best Warranty

Unlike our competitors who offer pro-rated coverage, our full warranty protection extends from the point of purchase throughout the recommended service life of the product. Nothing Guards Like Fleetguard!

Fleetguard filtration solutions has achieved and surpassed the mine’s minimum requirements.

The trail results yielded a 150% improvement in replacement hours, with an average of 1500 replacement hours achieved across

all filtration products (air, lube & oil) on the various mine sites. Machines have achieved a lower downtime due to the extended

service intervals thereby reducing the total cost of ownership by a significant margin and improving the productivity of the mine.

Cummins Filtration in support of sustainable improvements provided the mine with recommended actions around fuel & oil quality

standards as well as proposed oil monitoring procedures to ensure a minimum of 1000 hours is achieved.

Fleetguard Nanoforce Air filters Fleetguard Nanonet fuel filters

Saves Time and Money• All-in-one component• Low Cost• Disposable environment friendly• Safer design with no sharp edges• Removes soot and contaminants to help maintain oil quality

Fleetguard fuel filters with NanoNet media are specifically designed for the higher pressures and tighter tolerances of an MCRS engine and provide:

• Up to 13x cleaner fuel for Cummins Tier 4 engines

• Up to 14x longer service life

• Unmatched fuel injection protection over the service life of

the filter

Fleetguard NanoForce air filters combine an innovative filter pleat design with a nanofiber media to give you:

• Up to 5x longer service intervals

• 30% lower annual expenditure

• 99.99% filtration efficiency

THE TRIALS CONDUCTED WERE IMPLEMENTED USING:

Fleetguard lube filters and the Fleetguard centrifuges

For more information, visit CumminsFiltration.com©2017 Cummins Filtration Inc. LT36590

Tailor made solutions were designed taking into consideration individual site requirements & needs.

MiningExceeding Service Saving Expectations

CUMMINS GOING THE EXTRA MILE

BIG WINS FOR THE MINE

Cummins Filtration conducted extensive trials at selected mine sites in order to better understand areas of costs & improvements together

with their conducting a detailed cause & effect analysis, so that the causes relating to particular costs & impairments where better understood.

Recommendations for sustainable improvements were provided & implemented as an outcome of the trial.