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Phoenix Composite
Solutions, LLC
FAA Repair Station X4PR734X EASA 145.5623
AS9100C ISO 9001:2008
CAAC F00100598 CAAV VN-047NN/CAAV
JCAB Repair Station No. 228
P HO E N IX C O MP O S IT E SO L U T I O N S, L L C
John Scanlon ~ President
Marshall Olger ~ VP of Sales & Product Development
Erick Martin ~ O.E.M. Division Manager
Jill Brown ~ Repair Station Division Manager
5911 Mission St.
Oscoda, MI 48750
(989) 739-7108
www.phoenix-mi.com
· Engineering Driven
· Staff Experienced In Advanced Concepts of Composite Design,
Manufacture and Repair.
· Principal design engineer has designed over 1400 components
that are in operation
· Operating Partners Have Over 100 Years Experience
· Primary Staff Have Held Top Secret Security Clearances
· Located on the former Wurtsmith Air Force Base In Oscoda,
Michigan - 10,000 foot active runway
Virtual Plant Tour 3D Printing Service
Mission Statement
To become recognized as a leader in providing solutions for
customer needs through a philosophy of innovative and inte-
grated materials, design, rapid manufactures, and repair of
metal, advanced composite and bonded structures
Quality Policy
We will exceed expectations of our customers through total
commitment to product innovation, quality craftsmanship
and service excellence.
Phoenix Composite Solutions, LLC is committed to continuous
improvement of our customers, suppliers, our people, prod-
ucts, processes and quality systems
Contact Info Website
Radome Transmissivity Testing Room
In February of 2009, Phoenix Composite Solutions performed its first in
-house radome transmission test. PCS’s radome testing facility exceeds
all RTCA/DO-213 requirements. Our proprietary dynamic testing
methods help isolate and correct difficult radome problems.
Manufacturing of Test Nacelle Components
Phoenix Composite Solutions manufactures many styles of test
nacelle components. We have manufactured systems for various
engines, for our customers around the globe. Complete test nacelle
systems typically include a bellmouth, substitute fan reverser,
nozzle and plug, FOD Screen for military customers, and associated
dollies for storage.
Repair, Overhaul, and Installation of Test Nacelle Components
Phoenix Composite Solutions prides itself on quick turn time repairs in
the field and at our facility. Phoenix conducts on site repairs of
bellmouth and slave thrust reverser composite systems worldwide. We
have conducted field repairs in Singapore, Japan, Malaysia, Ireland, and
all over the continental U.S.. A typical on site repair could include the
repair of a composite disbond on a Bellmouth or SFR, an installation, an
annual composite inspection, or seal and heat shield replacement. When
a deep composite repair or overhaul is required, we ship your equipment
to our 100,000 + SQ. FT. facility. Phoenix is a leading designer and
supplier of custom bellmouth and SFR storage systems.
OEM, Contract Tooling, & Test Nacelle Equipment
12FT 7 Axis Romer Portable CMM with Polyworks Software .
Rapid Prototyping using FDM 3D printing.
Solidworks Premium Design Software allows PCS to design sys-tems and products efficiently.
The Simulation Suite, based on COSMOS, allows standard static and dynamic analyses of metallic and composite components.
Repair Station
Business Class Engine Fan Case laid up and assembled by Phoenix technician Jeff Adis.
35' Carbon Fiber Spar Tooling manufactured in our 13' diameter x 37' long autoclave capable of 350°F and 100 PSI.
Our Original Equipment Manufacturing department utilizes the bene-
fits of lean manufacturing to achieve the highest levels of productivity
while ensuring superior product quality and on time deliveries. We use
processes like vacuum bagging, autoclave curing, and compression
molding to manufacture products and tooling for many industries
including Aerospace, Ground Power, Medical, Waste Disposal, and
many more.
Quality Process Charts Program tracks any turnbacks that prevent a specific process from moving smoothly. By using the QPC Program, we are able to correct any problems throughout the manufacturing proc-ess which allows us to improve the quality of our parts, the manufac-turing lead time, and the satisfaction of our customers.
Division Manager ~ Jill Brown Division Manager ~ Erick Martin
Phoenix Composite Solutions LLC FAA repair station provides airframe
and engine composite & metal components, AOG Travel Team, ground
test equipment design, build & repair, radome to tailcone repair. . We
service all major aircraft on both composite and sheet-metal structures.
We provide heavy engineering and DER support for any primary and
secondary structure.
Phoenix
Composite
Solutions, LLC
FAA Repair Station X4PR734X
EASA 145.5623 AS9100C
ISO 9001:2008 CAAC F00100598
CAAV VN-047NN/CAAV JCAB Repair Station No. 228
John Scanlon ~ President
Marshall Olger ~ VP of Sales & Product Development
Jill Brown ~ Repair Station Division Manager
Erick Martin ~ O.E.M. Division Manager
Phoenix Flight Services ~Chris Ulch (989) 739-8486
5911 Mission St.
Oscoda, MI 48750
(989) 739-7108
www.phoenix-mi.com
Phoenix Composite Solutions, LLC facilities are in a state of constant controlled growth. We have the ability to rapidly add to our state-of-the-art
facilities and equipment to support new projects.
Our main building is 106,000 sq.ft., with 14’ ceilings and features an
independent 4,200 amp, 3 phase electrical service.
The main building is home to our Repair Station O&R, Test Nacelle Equipment, Original Equipment Manufacturing, and Contract Tooling
Divisions.
Phoenix Composite Solutions also has an 8000 sq. ft. building, used for
tooling , fabrication, heat treat, waterjet, and stretch forming.
Virtual Plant Tour 3D Printing Service
Mission Statement
To become recognized as a leader in providing solutions
for customer needs through a philosophy of innovative
and integrated materials, design, rapid manufactures, and
repair of metal, advanced composite and bonded
structures.
Quality Policy
We will exceed expectations of our customers through
total commitment to product innovation, quality crafts-
manship and service excellence.
Phoenix Composite Solutions, LLC is committed to con-
tinuous improvement of our customers, suppliers, our
people, products, processes and quality systems.
Contact Info Website
Facilities
Metrology:
*Micrometers
*Calipers
*Gage Pins
*Height Gages
*Dial Indicators
*Faro Arm
*2 Romer Arms with Laser
Scan
*Coordinate Measuring Ma-
chine
In-House Testing Labora-
tory:
*Tensile data acquisition
using United Testing Systems
Model STM-100KN-E
*Impact testing
*Vacuum chamber
*Metal alloy identification
and temper
*Hardness checker
*Material coupon moisture
conditioner
Radome
Transmissivity Testing Room
In February of 2009, Phoenix
Composite Solutions
performed its first in-house
radome transmission test.
PCS’s radome testing facility
exceeds all RTCA/DO-213 requirements. Our proprietary
dynamic testing methods help isolate and correct difficult
radome problems.
Compression Molding Presses:
7.5 ton, overall platen size 15“ x 20“
down-acting lab press
30 ton, overall platen size 15“ x 15“ up-
acting wabash self contained hydraulic
press
250 ton, overall platen size 52“ (left to right) x 25“ (front to
back) x 36“ up-acting wabash self-contained hydraulic press
Clean Rooms:
Our main building boasts 3 Clean
Rooms & 1 Laminating room:
1: 40’x 60’ x 12’Class
1,500,000 ppm
2: 40’x 40’ x 9’ Class 100,000
ppm Approved Pratt Whitney
Canada CPW 249 Class A
3: 25’x 50’ x 10’Class ISO
Class 5
4: 25’x 85’ x 12’ Laminating
Room
Paint Booths:
We feature five paint booths
throughout our buildings:
1: 40’ x 25’ x 14’
2: 12’ x 12’ x 7’ ~ Primer Booth
3: 12’ x 22’ x 8’
4: 16’ x 24’ x 8’
5: 14’ x 20’ x 14’
AutoClaves: In September 2007, we made our first run with a new 13’ diame-
ter by 37’ long autoclave. This autoclave has the capability of
operating up to 350 ˚F at 150 PSI. We also have a 6’ diameter by
13’ long autoclave that reaches 650 ˚F at 220 PSI, and a 3’9”
diameter by 6’6” long autoclave that reaches 700 ˚F at 350 PSI.
Media Blasters: There are four media blasters
throughout the shop with capa-
bilities of blasting components
up to 4’ in diameter. We also
have a “walk-in” blast media
booth that has the capability of
blasting components up to 20’ x
30’x 14’.
Metal Bond Preparation: We are fully equipped with a
Phosphoric Acid Anodize (PAA)
line, which is complete with
alkaline cleaner, acid etching,
deionized water generation plant,
and evaporator for waste man-
agement, and chemical analysis
of solutions
Honeycomb Core Cutters
and Expanders:
1: Honeycomb core expander
5’ x 12’
2: Honeycomb core cutting
table
3: Two high-speed cutting
tables with programming
capabilities.
Flame Spray:
Sulzer Metco Type 14E Flame
Spray gun capable of spraying
20 Gauge to 3/16“ aluminum,
copper, monel, nickel, and zinc
metallizing wire.
World Class Engineering
& Computational Ability
* Integrated Engineering
CAD& FEA/CAM/ERP
* 75 Computers and Full 3D
Modeling (Key Creator &
Solid Works)
* Laser Scanning & Reverse
Engineering - 2 Romer
Laser Scanners with
Polyworks
Metal Working & Machining:
Defiant MF vertical composite mill - 10‘ roatary table
Two - 4 - axis CNC mill
Multicam 3000 3 - axis CNC waterjet
Multicam 1000 3 - axis CNC plasma cutter
Multicam 1000 3 - axis CNC high-speed router & engraver
Neighboring Companies offer the following NDT Capabilities:
* Eddy Current * Magnetic Particle * Ultrasonic
* Radiography
Our buildings have 7 Ovens:
1: 12’ x 20’x 12’
2: 10’ x 10’ x 8’
3: 10’ x 10’ x 8’
4: 6’ x 5’ x 5
5: 2’ x 2’ x 2’
Heat Treat Ovens:
6: 2’x2’x2’
7: 10’x10’x10’
Stress Relieving Capabilities:
This stress reliever is used to locally relieve stress metal after a
welding process has taken place.
This power console uses ceramic
blankets capable of sustaining
temperatures of 1200 + degrees.
The power console gives us the
capability to perform a number of
different weld repairs on site.
Dynamic Balancing:
Hoffman vertical 2-plane meas-
urement
Well-engineered design com-
bines a high-precision spindle with
the consistency of a hard-bearing
support system using piezoelectric
transducers
6-way fully-auto mobile console
Phoenix Composite
Solutions, LLC
PHOENIX COMPOSITE SOLUTIONS, LLC
Jill Brown
Repair Station Division Manager
5911 Mission St.
Oscoda, MI 48750
Phone: 989-739-7108 ext 215
E-mail: [email protected]
Virtual Plant Tour
Quality Policy
We will exceed expectations of our cus-tomers through total commitment to
product innovation, quality craftsmanship and service excellence.
Phoenix Composite Solutions, LLC is com-mitted to continuous improvement of our
customers, suppliers, our people, prod-ucts, processes and quality systems.
Website
Certifications
FAA Repair Station X4PR734X EASA 145.5623
AS9100C ISO 9001:2008
CAAC F00100598 CAAV VN-047NN/CAAV
JCAB Repair Station No. 228
Phoenix Composite
Solutions, LLC
FAA Repair Station
X4PR734X
Aerospace Structural Manufacturing,
Overhaul, Repair, and Design
Engineering
Repair Development
Phoenix Composite Solutions prides itself in rapid
DER development. We realize the importance of
keeping maintenance costs down so we strive to keep
your parts in service to save you time and money.
We are a solutions provider to the industry
specializing in problem parts; often providing an
option to repair a part that is beyond ESM limits. We
are continuously expanding our capabilities list in
order to serve your needs.
Competitive TATs
Our facility is open 7 days a week. We provide high-quality,
low-cost repairs with an average turn-time of 7-14 days on
engine parts and 21-30 days on airframe parts. We are
equipped to expedite most repairs to meet your AOG needs.
Capabilities
ENGINE:
JT8D-1/17AR, JT8D-200, JT9D-3A-7,
JT9D-7Q, JT9D-7R4D1/E1/H1, JT9D-7R4G2, PW2000,
PW4000, V2500-A1/A5,
CFM56-3, CFM56-5A/5B/5C, CFM56-7B,
CF6-50, CF6-80A, CF6-80C2
AIRFRAME:
Boeing, McDonnel Douglas, Airbus
Inlets, Cowl Doors, Translating Sleeves,
Ailerons, Aileron Tabs, Spoilers, Elevators, Elevator
Tabs, Fore Mid & Aft Flaps, Winglets, Radomes,
Landing Gear Doors, Pylon Fairings, Pylon Doors,
Flap Panels, Blocker Doors, Extension Rings,
Stabilizers, Acoustic Panels, Pie Fairings
SPECIAL PROCESSES:
Radome Transmissivity Testing
For our full list of capabilities, visit our website www.phoenix-mi.com
AOG Travel Team
We offer a travel team that provides solutions for our
customer needs, wherever that need may be.
We provide on-site inspection, evaluation, and DER services to
get you back in the air.
Phoenix Composite
Solutions, LLC
PHOENIX COMPOSITE SOLUTIONS, LLC
Erick C. Martin
OEM Division Manager
5911 Mission St.
Oscoda, MI 48750
Phone: 989-739-7108 EXT 246
E-mail: [email protected]
Aerospace Structural Manufacturing,
Overhaul, Repair, and Design
Engineering
Virtual Plant Tour 3D Printing Service
Quality Policy
We will exceed expectations of our customers through total commitment to product innovation, quality craftsmanship and
service excellence.
Phoenix Composite Solutions, LLC is committed to continuous improvement of our customers, suppliers, our people, products,
processes and quality systems.
Contact Info Website
OEM Division
Certifications
FAA Repair Station X4PR734X EASA 145.5623
AS9100C ISO 9001:2008
CAAC F00100598 CAAV VN-047NN/CAAV
JCAB Repair Station No. 228
Contract Tooling
We are an ISO 9001:2000 and AS9100:2004 Rev. C certificate holder. We currently have several contracts that range from aircraft and engine manufacturers to military contracts. We perform build-to-print and design build programs for metal-to-metal bond and hybrid composite structures.
Manufacturing of Test Nacelle Components
We manufacture many styles of test nacelle components.
We have manufactured systems for various engines, for
our customers around the globe. Complete test nacelle
systems typically include a bellmouth, substitute fan
reverser, nozzle and plug, FOD Screen for military
customers, and associated dollies for storage.
Repair, Overhaul, and Installation of Test Nacelle Components
Phoenix Composite Solutions prides itself on quick turn time
repairs in the field and at our facility. Phoenix conducts on site
repairs of bellmouth and slave thrust reverser composite
systems worldwide. We have conducted field repairs in
Singapore, Japan, Malaysia, Ireland, and all over the continental
U.S.. A typical on site repair could include the repair of a
composite disbond on a Bellmouth or SFR, an installation, an
annual composite inspection, or seal and heat shield
replacement. When a deep composite repair or overhaul is
required, we ship your equipment to our 100,000 + SQ. FT.
facility. Phoenix is a leading designer and supplier of custom
bellmouth and SFR storage systems.
12FT 7 Axis Romer Portable CMM with Polyworks Software .
Rapid Prototyping using FDM 3D printing.
Solidworks Premium Design Software allows PCS to design sys-tems and products efficiently.
The Simulation Suite, based on COSMOS, allows standard static and dynamic analyses of metallic and composite components.
Business Class Engine Fan Case laid up and assembled by Phoenix technician Jeff Adis.
35' Carbon Fiber Spar Tooling manufactured in our 13' diameter x 37' long autoclave capable of 350°F and 100 PSI.
Our in-house capabilities allow us to perform 98% of the work necessary to produce any Na-celle or Bellmouth System. We have a large autoclave that can handle almost all Nacelle and Bellmouth needs. We also have a tooling shop, along with a machine shop for all of our detail needs.
Quality Process Charts Program tracks any turnbacks that prevent a specific process from moving smoothly. By using the QPC Program, we are able to correct any problems throughout the manufacturing process which allows us to improve the quality of our parts, the manufacturing lead time, and the satisfaction of our customers.
Our Original Equipment Manufacturing department utilizes the
benefits of lean manufacturing to achieve the highest levels of
productivity while ensuring superior product quality and on time
deliveries. We use processes like vacuum bagging, autoclave
curing, and compression molding to manufacture products and
tooling for many industries including Aerospace, Ground Power,
Medical, Waste Disposal, and many more.
Phoenix
Composite
Solutions, LLC
FBO Operations Manager ~
Chris Ulch A&P I/A (989) 739-8486
Chief Flight Instructor ~
Mike Munson CPL CFI CFII & AGI
Phone: 313-770-1661
Flight Instructor ~
Bill Church CFI CFII MEI AGI & IGI
F/E ADX A&P
Phone: 734-276-8817
www.phoenix-mi.com
Phoenix Flight Services is equipped to give passengers
and crew a luxurious setting.
An elegant sitting area, conference space, kitchenette,
and refreshments can be found in our pilots lounge.
Our FBO professionals will also provide concierge
services for hotels, catering, and area guides.
Virtual Plant Tour 3D Printing Service
Mission Statement
To become recognized as a leader in providing solutions for
customer needs through a philosophy of innovative and
integrated materials, design, rapid manufactures, and repair
of metal, advanced composite and bonded structures.
Contact Info Website
Vending Machines
Fixed Base Operator
Phoenix Flight Services is a Full-service FBO located on
the former Wurthsmith Airforce Base.
At Phoenix's FBO patrons receive aircraft and customer
care provided by our experienced aviation professionals.
Whatever your aviation needs, Phoenix Flight Services
FBO is the answer.
Our customers range from cargo
and freight companies to execu-
tive jets and their discerning pas-
sengers; from small aircraft to
large charter operations.
Our maintenance operations
have full time staff ready to
service your maintenance
needs.
Private Pilot Training
Bi-Annual Flight Review
Commercial, Single Engine Land
Aircraft Rental Available
Fixed Base Operator - Offering Fueling, Hangar Rental, Flight School,
Aircraft Maintenance
Providing Jet-A and 100LL Fuels - Self Service Available
*Catering *Local Parking Available *Cargo Handling
Hotel Information Available
$75/ Monthly $25/ Nightly
*Take a flight over the Former Wurtsmith Air Force
Base *Aerial Photo Opportunities *Discovery Tours
$75 ~ Half Hour Flight for 2 People (size/weight restrictions may apply)
1968 Piper Arrow PA28R-180 For Sale! Perhaps the best condition and best maintained 180 HP
Arrow on the market
Excellent Like New Custom Exterior Paint with custom
Like New Leather Interior
Total Time 2205.74 SMOH 73
Vref $56,000
Asking $55,000 Cylinders were nitride coated
at overhaul as a rust preven-
tion.
Corrosion preventative in
wings and fuselage
Mitchell MX170C digital
NAV/COM with King OBS
King KX175B NAV/COM with
King OBS
Trig TT21 transponder which is
ADS-B capable.
King KN64 DME, King ADF,
KMA20 Audio Panel, Wingtip and fuselage strobes
Good plexiglass, no cracks
Contact John Scanlon at [email protected]
or call 989-739-7108 For more information!
FBO Operations Manager
Chris Ulch A&P I/A
Chief Flight Instructor
Mike Munson CPL CFI CFII & AGI
Flight Instructor
Bill Church CFI CFII MEI AGI & IGI
F/E ADX A&P