modcell* installation guide - micmod.commicmod.com/sites/default/files/ib-23c601.pdf · remote i/o...

Remote I/O Modules Installation Guide for use with 2020N Remote I/O Interface Module

MicroMod Automation, Inc.

The Company MicroMod Automation is dedicated to improving customer efficiency by providing the most cost-effective, application-specific process solutions available. We are a highly responsive, application-focused company with years of expertise in control systems design and implementation. We are committed to teamwork, high quality manufacturing, advanced technology and unrivaled service and support. The quality, accuracy and performance of the Company's products result from over 100 years experience, combined with a continuous program of innovative design and development to incorporate the latest technology. Use of Instructions

Warning. An instruction that draws attention to the risk of injury or death.

Note. Clarification of an instruction or additional information.

i Information. Further reference for more detailedinformation or technical details.

Caution. An instruction that draws attention to the risk of the product, process or surroundings.

Although Warning hazards are related to personal injury, and Caution hazards are associated with equipment or property damage, it must be understood that operation of damaged equipment could, under certain operational conditions, result in degraded process system performance leading to personal injury or death. Therefore, comply fully with all Warning and Caution notices. Information in this manual is intended only to assist our customers in the efficient operation of our equipment. Use of this manual for any other purpose is specifically prohibited and its contents are not to be reproduced in full or part without prior approval of MicroMod Automation, Inc. Licensing, Trademarks and Copyrights MOD 30 and MOD 30ML are trademarks of MicroMod Automation, Inc. MODBUS is a trademark of Modicon Inc. Health and Safety To ensure that our products are safe and without risk to health, the following points must be noted: The relevant sections of these instructions must be read carefully before proceeding.

1. Warning Labels on containers and packages must be observed.

2. Installation, operation, maintenance and servicing must only be carried out by suitably trained personnel and in accordance with the information given or injury or death could result.

3. Normal safety procedures must be taken to avoid the possibility of an accident occurring when operating in conditions of high

4. pressure and/or temperature.

5. Chemicals must be stored away from heat, protected from temperature extremes and powders kept dry. Normal safe handling procedures must be used.

6. When disposing of chemicals, ensure that no two chemicals are mixed.

Safety advice concerning the use of the equipment described in this manual may be obtained from the Company address on the back cover, together with servicing and spares information.

All software, including design, appearance, algorithms and source codes, is copyrighted by MicroMod Automation, inc. and is owned by

MicroMod Automation or its suppliers.

Remote I/O Modules

CONTENTS

CONTENTS

Page 1 PRODUCT DESCRIPTION 1.1 OVERVIEW......................................................................................................................................... 1 1.2 BASIC HARDWARE ........................................................................................................................... 2 1.2.1 2020N Remote I/O Interface Module ............................................................................................... 2 1.2.2 ECZ Remote I/O Module Carrier...................................................................................................... 2 1.3 REMOTE I/O MODULES .................................................................................................................... 3 1.3.1 Digital Input Modules ....................................................................................................................... 3 1.3.2 Digital Output Modules..................................................................................................................... 3 1.3.3 Digital Input/Output Modules............................................................................................................ 3 1.4 ELECTROMAGNETIC COMPATIBILITY (EMC) ................................................................................ 4 1.5 RELATED DOCUMENTATION........................................................................................................... 5 2 MECHANICAL INSTALLATION 2.1 INSTALLATION REQUIREMENTS .................................................................................................... 6 2.2 UNPACKING....................................................................................................................................... 7 2.3 MOUNTING......................................................................................................................................... 7 3 ELECTRICAL CONNECTIONS 3.1 CONNECTION GUIDELINES ............................................................................................................. 8 3.2 POWER CONNECTIONS................................................................................................................... 9 3.3 GROUND CONNECTIONS .............................................................................................................. 10 3.4 REMOTE I/O INTERFACE BUS CONNECTIONS................................................................................................................................ 11 3.5 ECZ TERMINAL IDENTIFICATION .................................................................................................. 12 3.6 DIGITAL CONNECTIONS................................................................................................................. 14 3.6.1 ICSI 08 D1: 8 non-isolated 24Vdc inputs....................................................................................... 15 3.6.2 ICSI 08 E1: 8 isolated 24Vdc inputs .............................................................................................. 17 3.6.3 ICSI 08 E3/E4: 8 isolated 120Vac inputs....................................................................................... 19 3.6.4 ICSI 16 D1:16 non-isolated 24Vdc inputs...................................................................................... 21 3.6.5 ICSI 16 E1: 16 isolated 24Vdc inputs ............................................................................................ 23 3.6.6 ICSO 08 R1: 8 relay outputs 2A..................................................................................................... 25 3.6.7 ICSO 08 Y1: 8 transistor outputs 24Vdc 2A .................................................................................. 27 3.6.8 ICSK 20 F1: 12 non-isolated 24Vdc inputs & 8 isolated relay outputs .......................................... 29 3.6.9 ICSC 08 L1: 8 configurable 24Vdc inputs or 24Vdc 500mA transistor outputs............................. 32 4 INTERNAL DIAGNOSTICS 4.1 GENERAL ......................................................................................................................................... 35 4.2 USE OF “TEST” PUSH-BUTTON ..................................................................................................... 35

i

Remote I/O Modules CONTENTS

ii

Remote I/O Modules

PRODUCT DESCRIPTION

1 PRODUCT DESCRIPTION

1.1 OVERVIEW This document describes the remote I/O module product offering, installation of the I/O modules and their connection using the 2020N Remote I/O Interface module as a network master. Basically, remote I/O modules feature:

• Remote digital I/O modules

• Fieldbus network to multiloop instruments with a Remote I/O Interface module

• Combine with local I/O modules for optimum process monitoring and control Remote Input and Output Modules, Figure 1-1, expand the I/O capability of an instrument with a 2020N Remote I/O Interface (RIO) Module by a total of 100 discrete points. The remote I/O modules communicate with the RIO module over the Remote I/O Network. The RIO module is not required to reside in a communications slot, leaving the instrument communications channels open for host or peer-to-peer communications. The Remote I/O Network is an RS-485 fieldbus, up to 500 meters (1600 feet) in length. It connects to the terminations on the host instrument and is multidropped to the remote I/O modules. Two wires plus shield are used for the network (shield is required over 50m). CRC checking is provided by the network protocol. Remote I/O may be combined with local I/O modules to provide the optimum configuration for a given application. Process measurements requiring a higher degree of resolution, or critical control loops, can be implemented using the single-point isolated local I/O modules.

Figure 1-1. Remote I/O Module Installation

1

Remote I/O Modules PRODUCT DESCRIPTION 1.2 BASIC HARDWARE

The descriptions included in this section give a brief overview of the functions and features of the basic hardware used to install remote I/O capabilities.

1.2.1 2020N Remote I/O Interface Module One Remote I/O Interface Module is required for each Remote I/O Network to be connected to the host instrument. The RIO module may be placed in any slot on the instrument. One RIO block is used to configure an RIO module in the Application Builder. Remote I/O modules are scanned every 50ms. Catalog Number: 2020NZ10000A Remote I/O Interface Module (product is serialized)

1.2.2 ECZ Remote I/O Module Carrier Each remote I/O module is mounted on a Module Carrier, plug-in base which contains signal terminations, address switch and mounting plate. The module carrier can be DIN or surface mounted. Remote I/O modules provide status and error LEDs, a diagnostic test button, and are available for 24VDC, 120VAC or 220VAC power supply. Catalog Number: ECZ Remote I/O module Carrier (product is not serialized)

2

Remote I/O Modules

PRODUCT DESCRIPTION

1.3 REMOTE I/O MODULES The descriptions included in this section give a brief overview of the functions and features of the remote I/O modules. Modules are available in three forms: 110/120Vac external power, 220/230Vac external power and 24Vdc external power. All modules mount on a ECZ remote I/O module carrier.

1.3.1 Digital Input Modules Discrete input modules are available in isolated and non-isolated versions. Isolated versions provide opto-isolation to 1500VAC. One RDIM block is used to configure a digital input module in the Application Builder. Module Description ICSI 08 D1 8 non-isolated 24VDC input channels ICSI 08 E1 8 isolated 24VDC input channels ICSI 08 E3 8 isolated 120VAC input channels ICSI 08 E4 8 isolated 230VAC input channels ICSI 16 D1 16 non-isolated 24VDC input channels ICSI 16 E1 16 isolated 24VDC input channels

1.3.2 Digital Output Modules Discrete output modules provide eight relay or transistor outputs. One RDOM block is used to configure a digital output module in the Application Builder. Module Description ICSO 08 R1 8 relay output channels 2A ICSO 08 Y1 8 transistor output channels 24VDC 2A

1.3.3 Digital Input/Output Modules Combination discrete input/output modules have twelve 24V DC inputs and eight 2A relay outputs, while a configurable version of the combination module allows a total of eight points to be individually selected as 24VDC inputs or 24VDC (.5A) transistor outputs. A RDIM and a RDOM block are used to configure a digital input/output module in the Application Builder. Module Description ICSK 20 F1 12 non-isolated 24VDC input channels and 8 isolated relay output channels ICSC 08 L1 8 user-configurable channels for 24VDC input or 24VDC 500mA transistor

output

3

Remote I/O Modules PRODUCT DESCRIPTION 1.4 ELECTROMAGNETIC COMPATIBILITY (EMC)

- electrostatic discharge (ESD) according to IEC 801-2 (severity level 3) - test peak voltage : at discharge through air 8 kV at discharge through relay's contact 6 kV time between two discharges > 1s number of discharges on each selected point 10 radiated electromagnetic field immunity test according to IEC 801-3 field strength 10 V/m (severity level 3) frequency range 27 MHz to 1000 MHz sweep speed 1.5 x 10E-3 decade/s fast transient burst test (FTT) according to IEC 801-4 interference voltage for : mains terminals 115/230 V 2 kV mains terminals 24 V 2 kV output terminals 24 V 1 kV output terminals 115/230 V 2 kV input terminals 24 V 1 kV input terminals 115/230 V 2 kV CS 31 bus 2 kV surge immunity according to IEC 801-5 test voltage for asymmetric coupling common mode power supply (115/230 VAC) 2 kV power supply (24 VDC) 1 kV digital inputs/outputs 1 kV test voltage for symmetric coupling differential mode power supply (115/230 VAC) 1 kV power supply (24 VDC) 0.5 kV digital inputs/outputs 0.5 kV

4

Remote I/O Modules

PRODUCT DESCRIPTION

1.5 RELATED DOCUMENTATION Reference information on the data base structure and configuration parameters for these modules can be found in the following documents. Remote I/O modules are configured as part of the instrument database using the 2006S Application Builder Software. Wiring descriptions may be entered and printed for each input and output point.

• IB-23G600 Data Base Reference for Logic I/O and Communication Functions

• IB-23H141 User’s Guide for MODCELL Application Builder Software

• IB-VIZAPP-TUT ViZapp Software Training Manual Reference information on the installation of the Remote I/O Interface module on host instruments can be found in the following documents.

• IB-23C600 Installation for MODCELL Multiloop Processor

• IB-1800R-INS Installation for MOD 30ML Multiloop Controller

5

Remote I/O Modules MECHANICAL INSTALLATION

2 MECHANICAL INSTALLATION

2.1 INSTALLATION REQUIREMENTS Read these instructions thoroughly before starting installation. Installation personnel should be qualified technicians. Observe all electrical code requirements and safety standards during installation. Installing the controller involves:

• Unpacking (Section 2.2)

• Mounting (Section 2.3)

• Installing Modules Remote I/O modules install on a ECZ base. Consider signal capacity and routing. The Remote I/O Interface network supports up to 150 digital points.

• Electrical Connections (Section 3) General Physical Characteristics The Remote I/O modules are developed according to international standards IEC 1131-1, IEC 1131-2 and IEC 1131-3. Operating Conditions The ambient temperature for any operating equipment must be kept between 0 to +55°C (32 to 131°F). Humidity, per DIN 40040 class F without condensation, can be <75% averaged over the year, 95% for up to 30 days of a year, 85% occasionally on other days with regard to the average for the year. Air pressure, per DIN 40040, can be >80kPa during operation, 66kPa during storage. Mechanical Data

• degree of protection IP 20 acc. to DIN 40050

• housing UL V0

• vibration IEC 68-2-6 test Fc each of three mutually perpendicular axes 10 Hz ...57 Hz continuous: 0.0375 mm amplitude occasional: 0.075 mm amplitude 57 Hz ... 150 Hz continuous: 0.5 g acceleration occasional: 1.0 g acceleration

• shocks IEC 68-2-27 test Ea occasional excursion to 15 g, 11 ms, halfsine in each of three mutually perpendicular axes (IEC 68-2-27)

• impact withstand test for units with a power supply > 30 VAC. According to IEC 950: a steel sphere with a mass of 500 g is to fall freely from

a height of 1300 mm

6

Remote I/O Modules

MECHANICAL INSTALLATION

2.2 UNPACKING Unpack and visually inspect modules. Save packing materials for any reshipment, or to support any claim of shipment damage. All damage claims are made against the carrier and are the responsibility of the customer. The ambient temperature for any equipment must be kept between:

• Storage: –40 to +75°C (–40 to 167°F)

• Transport: –25 to +75°C (–13 to 167°F)

2.4 MOUNTING The plug-in base, Figure 2-1, is used to mount digital modules, Figure 2-2.

Dimensions mm inches W 123 4.84 H 64 2.52 D 115 4.53 Weight: 0.20 kg (0.44 lb.) Mounting: Din Rail: 35 mm Screw: screws 04 mm (M4)

Figure 2-1. Mounting Dimensions, ECZ Base

Dimensions mm inches W 120 4.72 W (with base) 123 4.84 H 60 2.36 H (with base) 64 2.52 D 115 4.53 Weight 24Vdc Modules with base: 0.45 kg (1 lb.) Weight 120/230Vac Modules with base: 0.63 kg (1.39 lb.)

Figure 2-2. Mounting Dimensions, Remote I/O Module and ECZ Base

7

Remote I/O Modules ELECTRICAL CONNECTIONS

3 ELECTRICAL CONNECTIONS

3.1 CONNECTION GUIDELINES Some installation rules have to be respected. These rules concern the ground concept, the connection of the CS 31 bus and the different power supplies installations. The following main principles must be applied:

• Each type of signal has to be mounted separately - power supply 230 VAC - low voltage signals

• The ground and power supply wires must be connected in star

• Refer to the description of each remote unit for connection of inputs and outputs.

• Installation of the bus - The CS 31 bus is a RS 485 serial line and a shield twisted pair (the twisted pair

has to be symmetric).

- The CS 31 bus is a master slave bus. Only one master can be present on the bus. - The maximum length between the both extremities is 500 meters. - The master is a Remote I/O Interface Module

• Connections - The same type of cable should be used throughout the installation for the system

bus (RS 485). - Avoid interruption of the bus, for example, when connecting cables at the

marshaling cabinet. - Whenever interruption of the bus is absolutely necessary, it must be wired to the

same side of the terminals. Example:

8

Remote I/O Modules

ELECTRICAL CONNECTIONS

3.2 POWER CONNECTIONS Supply connections • 24 VDC (process & power supply) 24 VDC (-20%, +25%, i.e. 19.2 ... 30V) ripple factor < 5% • 120 VAC power supply 120 VAC (±6%, i.e. 112.8 ... 127.2V) 50 or 60 Hz (±5%) • 230 VAC power supply 230 VAC (-15%, +10%, i.e. 195.5 ... 253V) 50 or 60 Hz (±5%) Voltage drops and interruptions • DC power supply interruption time - 10 ms time interval between two drops × 1s • AC power supply interruption time - 0.5 period time interval between two drops × 1s Creepage distances and clearances according to IEC 664-664A and DIN VDE 0160 Insulation test voltages the insulation test voltages are according to IEC 1131-2 Example of connection with a 24 VDC power supply

Example of connection with a 230 VAC power supply

9

Remote I/O Modules ELECTRICAL CONNECTIONS 3.3 GROUND CONNECTIONS

All products in a cabinet must be connected to the same earth. When the remote units are outside the cabinet, they must be connected to the nearest earth. The connection to the earth has to be as short as possible (shorter than 25 cm). Ground concept with different cabinets

• The capacitor is integrated in the plug-in base. • When the cabinets are close to each other, the different earths have to be connected

together with a cable with a cross section of at least 16 mm2.

• The noisy elements (drives, motors, ...) do not have to be connected to the earth between two cabinets.

• The connection to the earth has to be near the noisier element. • In a noisy environment, use an isolated transformer with a shield in each cabinet (even

for 24 VDC version).

10

Remote I/O Modules


3.4 REMOTE I/O INTERFACE BUS CONNECTIONS The remote I/O Interface (CS 31) bus is a shield twisted pair RS485 connected as described below. One 2020N Remote I/O Interface module is required for each remote I/O network. REMOTE I/O INTERFACE RS485 SERIAL NETWORK Bus Master 2020N Remote I/O Interface Module (end of bus) Bus Slaves Remote I/O Digital Modules Maximum Length 500 meters (1600 feet) Baud Rate 187.5K Number of Addresses 32 (31 slaves + 1 RIO master at address 0). Star connection

of the bus is forbidden! Termination 120 Ω, 1/4 Watt resistor required across the two conductors

at each end of the cable (2 shipped with RIO module) Shield Required over 50 meters (160 feet). The shield of the bus

must be connected to the earth near the master. The shield is connected to the earth through a capacitor 1 nF class Y.

Isolation The bus is opto-isolated from all units. REMOTE I/O INTERFACE CABLE Indoor Beldon #9182 Indoor Plenum Beldon #89182 Underground Beldon #9815 twisted twinax Outdoors above ground NOT recommended Wiring See connection guidelines

When noisy elements are in the area of the cabinet, it is better to connect the bus' shield to the ground via a capacitor 1 nF class Y directly at the access of the cabinet according the following diagram.

11

Remote I/O Modules ELECTRICAL CONNECTIONS 3.5 ECZ REMOTE I/O MODULE CARRIER TERMINAL IDENTIFICATION

All of the remote I/O units must be mounted on a plug-in base ECZ, with screw termination. The plug-in base is suitable for rail mounting: (35 mm EN 50 022). The ECZ base consists: 30 screw terminals for the connecting cables .. 1 8 dip switches to set the address of the unit .... 2 2 holes to allow screw fixing ............................ 3 One 96 way connector for connection to the plug-in unit ............................................ 4 1 voltage selector 24 VDC, 120 and 230 VAC .......................................... 5 Rail fixing ......................................................... 6 The ECZ base standard terminals are: Terminal 1 : communication bus 2 Terminal 2 : communication bus 1 Terminal 3 : shield of communication bus Terminal 16 : power supply 24 VDC or 120 VAC

or 230 VAC Terminal 17 : power supply 0 VDC or 120 VAC

or 230 VAC Terminal 18 : functional earth Termination guidelines are: · on the plug-in base ECZ use 60°C copper conductor only Cross section: · Bus Wiring Terminal: twisted pair AWG 24 (0.22 mm2) to AWG 18 (0.8 mm2) · Earth Terminal: rigid or stranded connector AWG 10 (5.2 mm2) · Others terminals: - Inputs: stranded connector AWG 18 (0.8 mm2) to AWG 14 (2.1 mm2) - Outputs: stranded connector AWG 14 (2.1 mm2) - Power Supply: AWG 14 (2.1 mm2) · Screws tightening torque (for guidance only): 7 Lb. in (0.8 N.m). An LC filter is built into the base. C : capacitor 1 nF class Y L : self 3 Ω, 330 µH Insertion of a unit with the incorrect power supply is prevented by the voltage selector.

12

Remote I/O Modules


ECZ Base Switch for Addressing, and Channel Setup The address of a remote I/O module is set by the dip switch on the plug-in base. Channel 0 is used by Remote I/O Interface Module and it does not recognize channels 32-64.

Use dip switches 3 to 7 to set the address of digital remote I/O (addresses 1 through 31).

Dip switch 2* 3* 4 5 6 7 Decimal value 32* 16 8 4 2 1

An address is obtained by the addition of the binary values of the dip switches 2 to 7 when in the "ON position" (*switch 2 - ON and 3 - OFF are used to select the range of bits in a word for analog I/O). The result obtained is the decimal address of the unit.

Example 1 : address 06

Example 2 : address 19

Dip switch No. 1 - OFF ONLY. Used for ICSC 08 L1 remote I/O modules only. The function of each channel is configured by the Application Builder. Use this position for operation with the Remote I/O Interface module. DO NOT USE THE ON POSITION. This sets all channels on outputs only.

*Dip switch No 2: OFF Set in this position for Digital I/O (only channels 1-31 are allowed for digital I/O). *ON DO NOT USE THE ON POSITION.

Dip switch No 8 - OFF only. This switch is used to set the address group of the channels of the remote I/O units to the base address (0 to 7 for 8 channels or 0 to 15 for 16 channels). DO NOT USE THE ON POSITION. This sets all channels to an extended address.

13

Remote I/O Modules ELECTRICAL CONNECTIONS 3.6 DIGITAL CONNECTIONS

Open Circuit Detection: The following modules require that a 20 to 30 kOhm resistor be mounted in parallel of each input captor to get open circuit detection for that channel. With an inductive captor, the minimal current is 1 mA.

• ICSI 08 D1 - 8 Non-Isolated 24Vdc Inputs

• ICSI 16 D1: 16 Non-Isolated 24Vdc Inputs

• ICSC 08 L1: 8 Configurable 24Vdc Inputs or 24Vdc 500mA Transistor Outputs

• ICSK 20 F1: 12 Non-Isolated 24Vdc Inputs & 8 Isolated Relay Outputs

Initialization: After being configured and wired: – the unit initializes itself after power On. – the error led goes out after initialization. – the input/output status is displayed on the led's. Fault Indication: The led’s on the front face of each unit indicates the type of error. If an error occurs, the red led is ON. See Section 4, Diagnostics for failure testing.

14

Remote I/O Modules


3.6.1 ICSI 08 D1 - 8 Non-Isolated 24Vdc Inputs Binary non isolated input unit with 8 input channels for 24 VDC. The unit has to be mounted on a plug-in base ECZ. Description: Eight yellow input status led's «0» to «7» 1 «TEST» push-button .......... 2 Red error led ...................... 3 List of error codes .............. 4 Electrical Connection: • Common “+” terminals are connected together. • Common “+” terminals must not be used when the unit’s power supply is 24 VDC. • Common “+” terminals may be used to supply the inputs with 24 VDC when the unit’s

power supply is 120/230 VAC. • If an external power supply 24 VDC is used for inputs, the "0" VDC must be connected to

the common "–".

Caution: 24 VDC must never be connected to common "+".

3 24

I/O REMOTE UNIT

ICSI08D1 120 VAC

Unit error

Bus error TEST

0

1

2

3

4

5

6

7

0 1 2 3

1

4 5 6 7

Input

8 9 10 11 12 13 14 15

Cut Wire

ABB Procontic CS 31

Shield

Bus # 1

Bus # 2

Common +

Common -

Common -

A

B

C

D

E

F

G

H

Common +

Common +

Common +

Common +

Common +

PowerSupply

230 VAC120 VAC

15


3 24

I/O REMOTE UNITICSI08D1 24 VDC

Unit error

Bus error TEST

0

1

2

3

4

5

6

7

0 1 2 3

1

4 5 6 7

Input

8 9 10 11 12 13 14 15

Cut Wire

ABB Procontic CS 31

Shield

Bus # 1

Bus # 2

Ground

Common +

Common -

Common -

A

B

C

D

E

F

G

H

Common +

Common +

Common +

Common +

Common + Not tobe used

Not tobe used

Not tobe used

Technical Characteristics: Power supply 24 VDC 230 or 120 VAC 50 or 60 Hz Number of inputs per unit 8 8 Power supply isolation no yes (1500 VAC) Inputs opto-isolated no no Supply output regulated 24 VDC (± 5 %) - 100 mA Signal level of the input, nominal value 24 VDC 24 VDC Signal level of the input : 0 - OFF signal –3 to +5V –3 to +5V 1 - ON signal +15 to +30V +15 to +30V Open circuit detection* yes yes Input current for 24 VDC 6 mA 6 mA Input delay 8 ms 8 ms Maximum power consumption 0.2 A 10 VA Maximum power dissipation 4.5 W 8 W * A 20 to 30 kOhm resistor must be mounted in parallel of each input captor to get open circuit detection for that channel. With an inductive captor, the minimal current is 1 mA.

16

Remote I/O Modules


3.6.2 ICSI 08 E1: 8 Isolated 24Vdc Inputs Binary isolated input unit with 8 input channels for 24 VDC. The unit has to be mounted on a plug-in base ECZ. Description: Eight yellow input status led's «0» to «7» 1 «TEST» push-button ....2 Red error led ................3 List of error codes ........4 Electrical Connection:

• Connect one external power supply 24 VDC for inputs A-D and one for inputs E-H.

• If one external power supply 24 VDC is used for inputs (A-D or E-H), the "0" VDC must be connected to both commons “A-D” and “E-H”.

I/O REMOTE UNIT ABB Procontic CS 31

Unit error

Bus error TEST

0

1

2

3

4

5

6

7

0 1 2 3

3 24

4 5 6 7

Input

ICSI08E1 24 VDC

Shield

Bus# 1

Bus # 2

Common (E-H)

Common (A-D)

A

B

C

D

E

F

G

H

24 +VDC --

17


I/O REMOTE UNIT ABB Procontic CS 31

Unit error

Bus error TEST

0

1

2

3

4

5

6

7

0 1 2 3

1

3 24

4 5 6 7

Input

ICSI08E1 120 VAC

Shield

Bus# 1

Bus # 2

Common (E-H)

Common (A-D)

A

B

C

D

E

F

G

H

PowerSupply

230 VAC120 VAC

Technical Characteristics:

Power supply 24 VDC 230 or 120 VAC 50 or 60 Hz Number of inputs per unit 8 8 Power supply isolation no yes (1500 VAC) Inputs opto-isolated yes (1500VAC) yes (1500Vac) Supply output regulated 24 VDC (± 5 %) - - Signal level of the input, nominal value 24 VDC 24 VDC Signal level of the input : 0 - OFF signal –3 to +5V –3 to +5V 1 - ON signal +15 to +30V +15 to +30V Open circuit detection None None Input current for 24 VDC 12 mA 12 mA Input delay 8 ms 8 ms Maximum power consumption 0.2 A 10 VA Maximum power dissipation 4.5 W 8 W

18

Remote I/O Modules


3.6.3 ICSI 08 E3/E4: 8 Isolated 120Vac Inputs Binary isolated input unit with 8 input channels for 120 VAC (Type E3) or 230 VAC (Type E4). The unit has to be mounted on a plug-in base ECZ. Description: Eight yellow input status led's «0» to «7»..................1 «TEST» push-button ..............2 Red error led ..........................3 List of error codes ..................4 Electrical Connection: Connect one external power supply VAC for inputs A-D and one for inputs E-H by connecting “N” to both commons and “L1” to each input channel.

ICSI08E3 120 VACI/O REMOTE UNIT ABB Procontic CS 31

Unit error

Bus error TEST

0

1

2

3

4

5

6

7

0 1 2 3

1

3 24

4 5 6 7

Input

Shield

Bus # 1

Bus # 2

Common (A-D)

Common (A-D)

E

F

G

H

Common (E-H)Common (E-H)

PowerSupply

120 VAC

PowerSupply120 VAC A

B

C

D

PowerSupply120 VAC

19



Unit error

Bus error TEST

0

1

2

3

4

5

6

7

0 1 2 3

1

3 24

4 5 6 7

Input

Shield

Bus # 1

Bus # 2

Common (A-D)

Common (A-D)

E

F

G

H

Common (E-H)Common (E-H)

PowerSupply

230 VAC

PowerSupply230 VAC A

B

C

D

PowerSupply230 VAC

Technical Characteristics: Power supply 120 VAC - E3 230 VAC - E4 Power supply frequency 50 or 60 Hz 50 or 60 Hz Number of inputs per unit 8 8 Power supply isolation yes (1500 VAC) yes (1500 VAC) Inputs opto-isolated yes (1500VAC) yes (1500Vac) Supply output regulated 24 VDC (± 5 %) - - Signal level of the input, nominal value 120 VAC 230 VAC Signal level of the input : 0 - OFF signal 0 to +20V 0 to +40V 1 - ON signal +79 to +132V +159 to +242V Open circuit detection None None Input current for 24 VDC 3.2 mA 6.5 mA Input delay 10 ms 10 ms Maximum power consumption 5 VA 5 VA Maximum power dissipation 6 W 6 W

20

Remote I/O Modules


3.6.4 ICSI 16 D1: 16 Non-Isolated 24Vdc Inputs Binary non isolated input unit with 16 input channels for 24 VDC. The unit has to be mounted on a plug-in base ECZ. Description: Sixteen yellow input status led's «0» to «15»................ 1 «TEST» push-button .......... 2 Red error led ...................... 3 List of error codes .............. 4

ICSI16D1 24 VDCI/O REMOTE UNIT ABB Procontic CS 31

Unit error

Bus error TEST

0

1

2

3

4

5

6

7

0 1 2 3

1

3 24

4 5 6 7

Input

8 9 10 11 12 13 14 15

Cut wire

Shield

Bus # 1

Bus # 2

Ground

I Common -

Common -

A

B

C

D

E

F

G

H

Common + (not to be used)

L

M

N

O

P

Q

R






Caution: 24 VDC must never be connected to common "+". Electrical Connection: • Common “+” terminals are connected together. • Common “+” terminals must not be used when the unit’s power supply is 24 VDC. • Common “+” terminals may be used to supply the inputs with 24 VDC when the unit’s

power supply is 120/230 VAC.

21


• If an external power supply 24 VDC is used for inputs, the "0" VDC must be connected to the common "–".

ICSI16D1 120 VACI/O REMOTE UNIT ABB Procontic CS 31

Unit error

Bus error TEST

0

1

2

3

4

5

6

7

0 1 2 3

1

3 24

4 5 6 7

Input

8 9 10 11 12 13 14 15

Cut wire

Shield

Bus # 1

Bus # 2

Ground

I Common -

Common -

A

B

C

D

E

F

G

H

L

M

N

O

P

Q

R

Common +

Common +

Common +

Common +

Common +

PowerSupply

230 VAC120 VAC

Common +

Technical Characteristics: Power supply 24 VDC 230 or 120 VAC 50 or 60 HzNumber of inputs per unit 16 16Power supply isolation no yes (1500 VAC) Inputs opto-isolated no noSupply output regulated 24 VDC (± 5 %) - 100 mA Signal level of the input, nominal value 24 VDC 24 VDC Signal level of the input : 0 - OFF signal –3 to +5V –3 to +5V 1 - ON signal +15 to +30V +15 to +30V Open circuit detection* yes yesInput current for 24 VDC 6 mA 6 mAInput delay 8 ms 8 msMaximum power consumption 0.2 A 10 VA Maximum power dissipation 4.5 W 8 W

* A 20 to 30 kOhm resistor must be mounted in parallel of each input captor to get open circuit detection for that channel. With an inductive captor, the minimal current is 1 mA.

22

Remote I/O Modules


3.6.5 ICSI 16 E1: 16 Isolated 24Vdc Inputs Binary isolated input unit with 16 input channels for 24 VDC. The unit has to be mounted on a plug-in base ECZ. Description: Sixteen yellow input status led's «0» to «15» 1 «TEST» push-button ....2 Red error led ................3 List of error codes ........4 Electrical Connection: • Connect one external power supply 24 VDC for inputs A-H and one for inputs I-R. • If one external power supply 24 VDC is used for different input groups (A-D, E-H, I-L or M-

R), the "0" VDC must be connected to all commons (A-D, E-H, I-L and M-R).

3 24


Unit error

Bus error TEST

0

1

2

3

4

5

6

7

0 1 2 3

1

4 5 6 7

Input

8 9 10 11 12 13 14 15

Shield

Bus # 1

Bus # 2

I

Common (I-L)

Common (E-H)

Common (A-D)

A

B

C

D

E

F

G

H

Common (M-R)

L

M

N

O

P

Q

R

L1

N

PE

23


ICSI16E1 24 VDCI/O REMOTE UNIT ABB Procontic CS 31

Unit error

Bus error TEST

0

1

2

3

4

5

6

7

0 1 2 3

1

4 5 6 7

Input

8 9 10 11 12 13 14 15

3 24

Shield

Bus # 1

Bus # 2

Ground

I

Common (I-L)

Common (E-H)

Common (A-D)

A

B

C

D

E

F

G

H

Common (M-R)

L

M

N

O

P

Q

R

Technical Characteristics:

Power supply 24 VDC 230 or 120 VAC 50 or 60 HzNumber of inputs per unit 16 16Power supply isolation no yes (1500 VAC) Inputs opto-isolated yes (1500VAC) yes (1500Vac) Supply output regulated 24 VDC (± 5 %) - -Signal level of the input, nominal value 24 VDC 24 VDC Signal level of the input : 0 - OFF signal –3 to +5V –3 to +5V 1 - ON signal +15 to +30V +15 to +30V Open circuit detection None None Input current for 24 VDC 6 mA 6 mA Input delay* 8 ms 8 ms Maximum power consumption 0.2 A 10 VA Maximum power dissipation 4.5 W 8 W

* After the input delay, the effective value is 13 ms.

24

Remote I/O Modules


3.6.6 ICSO 08 R1: 8 Relay Outputs 2A Binary output unit with 8 relay output channels for 2 A. The unit has to be mounted on a plug-in base ECZ. Description: Eight yellow input status led's «0» to «7» 1 «TEST» push-button ....2 Red error led ................3 List of error codes ........4 Electrical Connection: In case of inductive load with a DC current, a free wheel diode has to be mounted parallel to the load according the following example for output A:

ICSO08R1 120 VACI/O REMOTE UNIT ABB Procontic CS 31

Unit error

Bus error TEST

0

1

2

3

4

5

6

7

1 2 3

1

3 24

4 5 6 70

Shield

Bus # 1

Bus # 2

B1

A2

A1

B2

C1

C2

D1

D2

E1

F1

F2

G1

G2

E2

Load

Load

Load

Load

Load

Output supplyLoadH2

H1

Load

Load

L1

N

PE

25


ICSO08R1 24 VDCI/O REMOTE UNIT ABB Procontic CS 31

Unit error

Bus error TEST

0

1

2

3

4

5

6

7

1 2 3

1

3 24

4 5 6 70

Shield

Bus # 1

Bus # 2

B1

A2

A1

B2

C1

C2

D1

D2

E1

F1

F2

G1

G2

E2

Load

Load

Load

Load

Load

Output supplyLoadH2

H1

Load

Load

Technical Characteristics: Power supply 24 VDC 230 or 120 VAC 50 or 60 Hz Number of outputs per unit 8 8 Power supply isolation no yes (1500 VAC) Outputs isolated yes(1500VAC) yes(1500VAC) Switching capacity 120/230 AC 2 A 2 A DC 60 W (2A) 60 W (2A) Load current, nominal value 2 A AC1 2 A AC1 Minimum values 10 mVDC 10 mVDC 10 mA 10 mA Total current for 8 outputs 16 A 16 A Short circuit shutdown no no Limit of the inductive shutdown voltage Varistor Varistor Maximum power consumption 0.2 A 6VA Maximum power dissipation 5 W 5 W

26

Remote I/O Modules


3.6.7 ICSO 08 Y1: 8 Transistor Outputs 24Vdc 2A Binary output unit with 8 transistor output channels 24 VDC 2A. The unit has to be mounted on a plug-in base ECZ. Description: Eight yellow input status led's «0» to «7» .............1 «TEST» push-button 2 Red error led ........3 List of error codes 4 Electrical Connection: Connect 24VDC as shown.

3 24

ICSO08Y1 24 VCI/O REMOTE UNIT ABB Procontic CS 31

Unit error

Bus error TEST

0

1

2

3

4

5

6

7

1 2 3

1

4 5 6 70

Unit error

Overload

Short circuit

Shield

Bus # 1

Bus # 2

A

Common +

Common +

B

C

D

E

F

G

Common -

A

B

C

H

Load

H

G

Load

Load

Load

Load

Load

Load

Load

F

E

D

27


3 24

ICSO08Y1 120 VACI/O REMOTE UNIT ABB Procontic CS 31

Unit error

Bus error TEST

0

1

2

3

4

5

6

7

1 2 3

1

4 5 6 70

Unit error

Overload

Short circuit

Shield

Bus # 1

Bus # 2

A

Common +

Common +

B

C

D

E

F

G

Common -

A

B

C

H

Load

H

G

Load

Load

Load

Load

Load

Load

Load

F

E

D

L1

N

PE

Technical Characteristics: Power supply 24 VDC 230 or 120 VAC 50 or 60 Hz Number of outputs per unit 8 8 Power supply isolation no yes (1500 VAC) Outputs isolated yes(1500VAC) yes(1500VAC) Maximum current 2 A AC1 2 A AC1 Total current for 8 outputs 8 A 8 A Short circuit protection per output yes yes Overload circuit protection per output yes yes Maximum power consumption 0.2 A 6VA Maximum power dissipation 6 W 8 W

28

Remote I/O Modules


3.6.8 ICSK 20 F1: 12 Non-Isolated 24Vdc Inputs & 8 Isolated Relay Outputs Binary input/output unit with 12 input channels for 24 VDC and 8 relay output channels.. The unit is mounted on a plug-in base ECZ. Description Twelve yellow input status led's «0» to «11» ................1 Eight yellow output status led's «0» to «7» ..................2 One green led labeled "Supply" to indicate the presence of the supply 3 «TEST» push-button..4 Red error led ..............5 List of error codes ......6

ICSK20F1 24 VDCI/O REMOTE UNIT ABB Procontic CS 31

Unit error

Bus error TEST

0

1

2

3

4

5

6

7

OUT1 2 3

6

4 35

4 5 6 7 8 9 10 11

Cut wire

012

IN

Shield

Bus # 1

Bus # 2

M

A

BCommon M-Q

N

O

P

R

S

T

Common +

Common –

C

D

E

F

G

H

I

J

K

L

Load

Load

Load

Load

Load Q

Load

Load

Load

Common R-T=/~

=/~

29


Electrical Connection • The internal 24 VDC (100 mA) power supply is only available for the 230 VAC/120 VAC

versions. This power is used to power the inputs. • In case of the 24 VDC version, the 0 V of the second external power supply has to be

connected to the common "–".

ICSK20F1 120 VACI/O REMOTE UNIT ABB Procontic CS 31

Unit error

Bus error TEST

0

1

2

3

4

5

6

7

OUT1 2 3

6

4 35

4 5 6 7 8 9 10 11

Cut wire

012

IN

Shield

Bus # 1

Bus # 2

M

A

BCommon M-Q

N

O

P

R

S

T

Common +

Common –

C

D

E

F

G

H

I

J

K

L

Load

Load

Load

Load

Load Q

Load

Load

Load

L1

N

PE

Common R-T=/~

=/~

30

Remote I/O Modules


Technical Characteristics General Power supply 24 VDC 230 VAC/120 VAC Number of inputs per unit 12 12 Number of outputs per unit 8 8 Isolated power supply no yes (1500 VAC) Maximum consumption 0.3 A 10 VA Inputs Signal level of the input, nominal value 24 VDC 24 VDC 0 - OFF signal –3 to +5V –3 to +5V 1 - ON signal +15 to +30V +15 to +30V Opto isolated inputs no no Input current for 24 VDC 5 mA 5 mA Input delay 8 ms 8 ms

Outputs Opto isolated outputs yes yes Switching capacity under 2 A (resistive or inductive load)

120/230 VAC 50/60Hz 2 A 2 A DC 60 W (2A) 60 W (2A) Nominal current 2 A AC-1 2 A AC-1 Minimum power for the contacts 12 VDC 10 mA 12 VDC 10 mA 24 VDC internal power supply no yes (±5%) 100 mA Total current Common M-Q 120/230 VAC 50/60Hz 6 A 6 A 24 VDC 6 A 6 A Total current Common R-T 120/230 VAC 50/60Hz 4 A 4 A 24 VDC 4 A 4 A Short-circuit protection no no Over voltage protection Varistor Varistor

31

Remote I/O Modules ELECTRICAL CONNECTIONS 3.6.9 ICSC 08 L1: 8 Configurable 24Vdc Inputs or 24Vdc 500mA Transistor Outputs

Binary input/output unit with 8 channels. The function of each channel can be selected as a 24 VDC input or as a 24 VDC 500 mA transistor output. The unit has to be mounted on a plug-in base ECZ. Description of the unit front : Eight yellow input/output status led's «0» to «7» 1 «TEST» push-button ..........2 Red error led .......................3 List of error codes ...............4

3 24

ICSC08L1 24 VDCI/O REMOTE UNIT ABB Procontic CS 31

Unit error

Bus error TEST

0

1

2

3

4

5

6

7Overload

0 1 2 3

1

Short circuit

Cut wire

4 5 6 7

Output

Input

Shield

Bus # 1

Bus # 2

Common +

Common +

Common -

Common -

Common +

Common +

Common +

Common +

Common +

Common +

Common +

Common +

Common +

Common +

A

B

C

D

E

F

G

H

Common –

Load

Load

Load

Not Used

32

Remote I/O Modules


Electrical connection • An external 24 VDC power supply is necessary to use inputs and outputs. Connect the

common + terminals 19 and 20 to the 24 VDC power supply. • When switching high current loads, use additional common + terminals to avoid damage to

the base. • Caution: if the 24 VDC is connected to common "+", the remote unit can be supplied by

the external power supply even if the main power supply is OFF.

ICSC08L1 120 VACI/O REMOTE UNIT ABB Procontic CS 31

Unit error

Bus error TEST

0

1

2

3

4

5

6

7Overload

0 1 2 3

1

3 24

Short circuit

Cut wire

4 5 6 7

Output

Input

Shield

Bus # 1

Bus # 2

Common +

Common +

Common -

Common -

Common +

Common +

Common +

Common +

Common +

Common +

Common +

Common +

Common +

Common +

A

B

C

D

E

F

G

H

Common –

Load

Load

Load

L1

N

PE

Not Used

33


Technical Characteristics General Power supply 24 VDC 230 VAC/120 VAC Number of inputs per unit 8 max. 8 max. Number of outputs per unit 8 max. 8 max. Power supply isolation no 1500 VAC Maximum power consumption without load on the outputs

0.2 A 10 VA

Maximum power dissipation 6 W 8 W Inputs Signal level, nominal value 24 VDC 24 VDC Input opto-isolated no no Signal level of the input 0 - OFF signal – 3 V to + 5 V – 3 V to + 5 V 1 - ON signal + 15 V to + 30 V + 15 V to + 30 V Open circuit detection yes yes Input current, nominal value (under 24 VDC) 6 mA 6 mA Input delay 8 ms 8 ms

Outputs Process supply 24 VDC 24 VDC Output opto-isolated no no Maximum voltage drop under nominal load 3 V 3 V Residual current for 0 signal < 1 mA < 1 mA Switching frequency with inductive loads max. 0.1 Hz max. 0.1 Hz Maximum current 0.5 A 0.5 A Lamp loads 5 W 5 W Total current for 8 outputs max. 2 A max. 2 A Short-circuit protection (I > 2 A) yes yes Overload protection (I > 0.6 A, t > 250 ms) yes yes Open circuit detection (I < 50 mA) yes yes

34

Remote I/O Modules

INTERNAL DIAGNOSTICS

4 INTERNAL DIAGNOSTICS

4.1 GENERAL All modules execute automatic diagnostic tests which are specific to the module type. On the occurrence of a fault, the red LED next to the TEST button is illuminated. When this LED is constant, the fault is stored and the TEST button can be used to display the fault code and the channel on which it occurred. When flashing, the remote module is not initialized (occurs during power on). Fault codes are indicated by the LEDs on the modules.

4.2 USE OF “TEST” PUSH-BUTTON The TEST button enables the type fault and the channel on which it occurred to be displayed by a code on the I/O status LEDs in the following manner:

1. Press the TEST push-button to display the flashing LED of the channel with a fault.

2. Release the push-button to display the diagnostic information for the selected channel.

3. Press the TEST push-button again to display the flashing LED of the next channel with a fault.

4. Release the push-button to display the diagnostic information for the next channel.

5. Press the TEST push-button after the last channel to test all the LED indicators.

6. Release the push-button to display the dip switch setting of the ECZ base on LEDs 0 to 7, switch 1 to 8.

7. Press the TEST push-button for more than 10 seconds to clear all of the stored faults

35

Remote I/O Modules

INTERNAL DIAGNOSTICS

36

The Company’s policy is one of continuous product improvement and the right is reserved to modify the information contained herein without notice, or to make engineering refinements that may not be reflected in this bulletin. Micromod Automation assumes no responsibility for errors that may appear in this manual. © 2004 MicroMod Automation, Inc. Printed in USA

IB-23C601, Issue 2 3/2005

.

om

MicroMod Automation, Inc75 Town Centre Drive

Rochester, NY USA 14623Tel. 585-321 9200 Fax 585-321 9291

www.micromodautomation.c

modcell* installation guide - micmod.commicmod.com/sites/default/files/ib-23c601.pdf · remote i/o...

Documents