model cg435 grinder - nortonabrasives.com
TRANSCRIPT
Techn
Safety
Gene
Transp
Initial
Opera
Maint
Electri
Fault D
Spare
nical Data
y Instruction
ral
port
Operation
ation
enance
ical System
Diagnosis
Parts
1
ns 2
3
4
5
6
7
s 8
9
10
CG
MOD
MG435
OPER
DEL CG43
OD5 Grin
RATING MANJANUARY
35 GRIND
EL nder
1
NUAL2009
DER
2
OPERATING MANUALJANUARY 2009
MODEL CG435 GRINDER
1.1 Rating
1.2 Unit specifications
1.3 Operative range and correct usage
1.4 Stand-by power supply
1.5 Machine type designation
CONTENTS – SECTION 1
3
OPERATING MANUALJANUARY 2009
MODEL CG435 GRINDER
Unit / Designation: Norton-Clipper Grinding Machine
Machine Type: CG435
Manufacturer:
Technical Data:
Grinding Machine CG435
For 230V Machines:
Power Consumption 2,2 KW, 3HP
Connected loads 230V single phase, 12,9A
For 115V Machines:
Rated HP Output 1,3 KW, 1.75 HP
Connected Loads 115V single phase, 15 FLA
R.P.M. 1725
Saint-Gobain Abrasives, Inc. 2770 West Washington St. Stephenville, TX 76401 Phone: 800-554-8003 Fax: 800-443-1092
1.1 RATING
1.2 UNIT SPECIFICATIONS
1.3
1.4
Dimension
OPER
STAN
ns:
Length
Width
Height
Weight
RATIVE
Thesurfmanincoall r
ND-BY S
If thgenNatstanprotsafeto e
E RANG
e CG435 faces. The nufacturer orrect usageisks.
SUPPL
e CG435 iserator musional Elendards, astective eartety devices lectrical co
GE AN
is exclusivmachine mwill not b
e. In these
LY (GE
s to be opest be operatectric Cods appropriah conductoare functio
mponents.
CG
27
17
47
25
ND COR
vely desigust not be
be liable fcases, the
ENERA
rated usingted in accode guidelate (this appor in particuoning and t
G435
.6 in / 700 m
.1 in / 435 m
.2 in / 1200
4 lbs / 115
RRECT
gned to pused for othfor damag
e user takes
ATOR)
g power fromrdance withlines or plies, but islar) in ordeo eliminate
MOD
mm
mm
0 mm
kg
T USAG
rocess hoher purpose
ge resultings responsib
m a generah the currenEuropean
s not limitedr to ensure
e possible d
OPER
DEL CG43
GE
orizontal es. The g from bility for
ator, the nt U. S.
n VDE d to, the that all
damage
RATING MANJANUARY
35 GRIND
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NUAL2009
DER
5
OPERATING MANUALJANUARY 2009
MODEL CG435 GRINDER
1.5 MACHINE TYPE DESIGNATION
CG – 435
Product Type
Working width in mm
MODEL BMG-435MKII GRINDER
6
OPERATING MANUALJANUARY 2009
MODEL CG435 GRINDER
2.1 Warnings and symbols
2.2 Organizational measures
2.3 Personnel selection and qualification
2.4 Safety precautions applicable to some operating sequences
2.5 Special work within the scope of use of the equipment and maintenance activities as well as repairs during operation
2.6 Definition of the safety off position
2.7 General Safety Considerations
2.8 Electrical engineering regulations
2.9 Dust and Silica Warning
CONTENTS – SECTION 2
2.1
M
Theto h
WARN
MODEL BM
e following highlight ar
NINGS
SymIn shofolloperspetheacc
Parequ
Infopos
Wa
Ind
MG-435M
denominatreas of part
S AND S
mbol of opthese Op
own next owed torformanceecial carese instruc
cident prev
rticular deuipment.
ormation, ssible risk
arning of d
icates pro
MKII GRIN
tions and syicular impo
SYMB
perationalperating to all sa
o maxime. Folloe in thesctions, thevention g
etails rega
instructioks to perso
dangerous
otective de
NDER
ymbols are rtance:
OLS
l safety. Instructioafety precmize saow these se circume generauidelines
arding the
ons and reons, prope
s voltages
evices in
used in the
ons this scautions afety an
instructimstances.
l safety pare also t
e econom
estrictionserty or eq
s.
electrical
MOD
e Operating
symbol wthat are
nd equiions andIn addit
precautionto be follo
mical use
s with reguipment.
appliance
OPER
DEL CG43
g Instruction
will be to be pment
d take ion to
ns and owed.
of the
gard to
es.
RATING MANJANUARY 2
35 GRIND
ns
7
UAL2009
DER
2.2
M
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TIONA
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MKII GRIN
Operating vention ands.
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ns must bed report inczation, wor
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here cons
relating to
AL MEA
g Instructioneach at all t
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NDER
Instructiond environm
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ASURE
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azardous sequipment,
her instructiticular worksonnel safe
ust read anspecific at
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manufactu
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ontained
OPER
DEL CG43
al regulatiot be compl
substances as well
ons, includking practicety.
nd understattention to menced is
urer is
ne, and
in the
RATING MANJANUARY 2
35 GRIND
ons ied
, or as
ing ces,
and the too
8
UAL2009
DER
M
lateequma Frosup Opincinto
:
All leg If smaest
Thi Spma InteIns To pro
MODEL BM
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safety andgible.
safety-criticachine mustablished an
is applies in
are parts anufacturer.
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articularly aarrying out
time the wospecially reg
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machinery.
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maintenanceor the task.
personnel pregulations
machine!
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MKII GRIN
applies to t maintena
orking pracgarding aw
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es occur todown imm
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achine mus
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safety devic
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to be equi
ary or requhazard not
chine must
OPER
DEL CG43
etting up work with
checked b
ng or jewer being dra
complete a
method, fault must
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ecified by used.
ese Operat
pped with
uired by ices on
not be
RATING MANJANUARY 2
35 GRIND
the the
y a
elry awn
and
the be
the
ting
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9
UAL2009
DER
.
2.3
M
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Fu Wo OnCleser Ma Deregnot Pema
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ake sure tha
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Work electrelectrengin
MG-435M
and the ope.
the facilities
l duties:
machine ma
personnel ify the resmaintenan
at only auth
nsibilities oand inform ying with the
who are beer constant
EL SEL
on electricrician or by rician, as weering regu
MKII GRIN
peration of
s for reporti
ay only be u
may be esponsibilitiece work.
horized pers
of the machim not to e local safe
eing trainedsupervision
ECTIO
cal equipmetrained pe
well as inulations.
NDER
f fire exting
ing and figh
undertaken
employed. es of pers
sonnel ope
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ety requirem
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ON AND
ent may onrsons unde accordan
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Note the sonnel for
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ate equipmperienced p
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OPER
DEL CG43
ade known
.
minimum a, setting
achine.
traffic safrties who m
only use
ATION
a skilled a skilled lectrical
RATING MANJANUARY 2
35 GRIND
on
ge. up,
fety may
the
N
10
UAL2009
DER
2.4
M
Do Reope
Ch In imm
Fau Caope Befma Do
SAFETOPER
MODEL BM
not allow a
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the event mediately a
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not turn of
TY PRRATING
Only safety
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RECAUG SEQU
operate thy equipmen
re the woding a safeine.
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MKII GRIN
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ally for any
tional malfd.
tely remedie
on, and sw
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collector wh
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the proximsafety sho
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NDER
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functions t
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S APPLES
e when all ent and ope
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he machin
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safety deverational!
e machine t 6.5 feet (2
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at least onc
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LE TO
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in public2 meters) fr
e must wemachine o
OPER
DEL CG43
e machine
ce a day.
e shut do
ance with
ered when
SOME
related
c areas rom the
ear ear operator
RATING MANJANUARY 2
35 GRIND
e is
own
the
the
E
11
UAL2009
DER
2.5
M
Me Putcar FolSe Sewecom The Thebeffoll
SPECEQUIPAS RE
MODEL BM
echanical s
t the machrrying out a
llow any spctions 7.1 –
rvice and mll as informmplied with
ese activitie
e operator fore startinowing:
• Proced
• Method• All “ON
operati• Method
Use oare sconsuguide
IAL WPMENTEPAIRS
MG-435M
servicing w
hine in the any service
pecial safet– 7.9.
maintenancmation on .
es may only
must be givg the clea
dures that a
ds of tools aN and OFFon manual ds for maint
only extenssized and umption of telines or Eu
ORK WT ANDS DUR
MKII GRIN
work:
Safety offwork on the
ty instructio
ce intervalsthe replac
y be undert
ven informaaning proce
are related t
adjustment ” functions
tenance an
ion cables,marked in
the machinropean VD
WITHIND MAINRING O
NDER
f position ae machine.
ons in secti
s specifiedcement of
taken by qu
ation aboutess. This
to normal o
on the mac that have
nd repair.
used for exn accordane and validE standard
N THENTENAOPERA
as describe
ons on ser
in these Oparts mus
ualified pers
maintenanincludes, b
operation
chine, and to be carr
xtending thnce with td U. S. Natiods, as appro
SCOPANCE AATION
MOD
ed in Sectio
rvicing the
Operating Int be unde
sonnel.
nce and wobut is not
its safety dried out acc
he main cabhe overall onal Electriopriate.
PE OF ACTIVI
OPER
DEL CG43
on 2.6 befo
machine. S
nstructions,rtaken and
rk procedulimited to
evices, cording to
ble, that power
ic Code
USE OITIES A
RATING MANJANUARY 2
35 GRIND
ore
See
as d/or
res the
the
OF THEAS WE
12
UAL2009
DER
E ELL
M
If tadj Sw Se Alwbef Obhig Do On Alwma If sthecom Main a
Mawit
MODEL BM
the equipmjustment, it
witch OFF a
e Section 2
ways disposfore loading
bserve the lgher authori
not use an
nly use lint-f
ways verify aintenance w
safety devicese safety mpletion of
ake sure thaan environm
ake sure thh the origin
Work electrelectrengin
MG-435M
ment is switmust be se
nd disconn
2.6 Safety o
se of the cg the mach
ocal waste ity.
ny aggressi
free cleanin
that any bowork are pr
ces need tdevices mthe servici
at process mentally frie
hat electricanal parts an
on electricrician or by rician, as weering regu
MKII GRIN
tched off iecured aga
nect the ma
off position
contents of ine onto a v
disposal re
ve cleaning
ng cloths.
olted conneroperly sec
to be remomust be reng and rep
materials aendly mann
al compond are corre
cal equipmetrained pe
well as inulations.
NDER
n order to inst uninten
chine from
for specific
the dust bvehicle.
egulations;
g materials.
ections thatcure and tig
oved or diseinstalled, air work.
and replacener.
ents used ectly adjuste
ent may onrsons unde accordan
carry out nded restar
the power
c details.
bin or of a c
in uncertai
.
t were loosht.
mantled duand inspe
ed parts are
for replaceed if necess
nly be perfoer the supece with th
MOD
maintenanrt.
supply.
connected
in situations
sened durin
uring servicected imm
e disposed
ement purpsary.
ormed by arvision of a
he local el
OPER
DEL CG43
nce, repair,
dust collec
s ask the n
ng service a
ce and repediately af
of safely a
poses com
a skilled a skilled lectrical
RATING MANJANUARY 2
35 GRIND
or
ctor
ext
and
air, fter
and
mply
13
UAL2009
DER
2.6
2.7
2.8
M
De Put
DEFIN
GENE
ELECT
MODEL BM
finition: Th
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• Sw
• Sw
• W
• Pu
• Se
NITION
ERAL S
Any mhazarowneduringdeviceappro
TRICA
Work electrelectrengin
Use oare sconsuguide
MG-435M
he machine
quipment in
witching off
witching off
Waiting for a
ulling out m
ecuring aga
N OF T
SAFETY
machine, ifrdous durinr is respong operationes supplied
opriate addi
AL ENG
on electricrician or by rician, as weering regu
only extenssized and umption of elines or Eu
MKII GRIN
e is in a safe
the Safety
f the machi
f the dust c
all drives to
mains plug.
ainst uninte
THE SA
Y CON
f it is not ung operationsible for cn and mad with the itional safet
GINEER
cal equipmetrained pe
well as inulations.
ion cables,marked inthe machinropean VD
NDER
e condition
y off position
ne.
ollector (if b
stop.
ended resta
AFETY
NSIDER
used accoron, set-up acomplianceintenance, machine,
ty devices!
RING R
ent may onrsons unde accordan
used for exn accordanne and the E standard
where it ca
n involves:
being used
art.
Y OFF P
RATIO
rding to regand servic
e with the and for tas well as
REGUL
nly be perfoer the supece with th
xtending thnce with tU. S. Natio
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MOD
annot be a
).
POSIT
ONS
gulations, ming. The msafety reguhe use ofs the provi
LATIO
ormed by arvision of a
he local el
he main cabhe overall onal Electriopriate.
OPER
DEL CG43
hazard.
ION
may be machine ulations f safety ision of
ONS
a skilled a skilled lectrical
ble, that power
c Code
RATING MANJANUARY 2
35 GRIND
14
UAL2009
DER
MODEL BMG-435MKII GRINDER
15
OPERATING MANUALJANUARY 2009
MODEL CG435 GRINDER
The electrical components of the equipment must be inspected regularly. Defects such as loose connections or scorched cables must be replaced immediately. Call a skilled electrician or our Customer Service. A second person must be in attendance while the electrician is working on the equipment. The work area must be secured against any third party entering the work area, by means of a red and white safety chain and a danger sign. Use only tools that are insulated against electricity. Only start work after you are familiar with the electrical engineering regulations that apply to the local area. Only use multi-meters that comply with the regulations when troubleshooting. From time to time check multi-meters to ensure that they are operating correctly.
MODEL BMG-435MKII GRINDER
16
OPERATING MANUALJANUARY 2009
MODEL CG435 GRINDER
Dust and Silica Warning
Grinding/cutting/drilling of masonry, concrete, metal and other materials can generate dust, mists and fumes containing chemicals known to cause serious or fatal injury or illness, such as respiratory disease, cancer, birth defects or other reproductive harm. If you are unfamiliar with the risks associated with the particular process and/or material being cut or the composition of the tool being used, review the material safety data sheet and/or consult your employer, the material manufacturer/supplier, governmental agencies such as OSHA and NIOSH and other sources on hazardous materials and make certain to comply with all product warnings and instructions for the safe and effective use of the material being cut. California and some other authorities, for instance, have published lists of substances known to cause cancer, reproductive toxicity, or other harmful effects.
Control dust, mist and fumes at the source where possible. In this regard use good work practices and follow the recommendations of the manufacturer/supplier, OSHA/NIOSH, and occupational and trade associations. Water should be used for dust suppression when wet cutting is feasible. When the hazards from inhalation of dust, mists and fumes cannot be eliminated through engineering controls such as vacuum and/or water mist, the operator and any bystanders should always wear a respirator approved by NIOSH/MSHA for the material being cut.
Always use approved:
Eye Protection Hearing
Protection Respiratory Protection
Head Protection
2.9 DUST AND SILICA WARNING
MODEL BMG-435MKII GRINR
17
OPERATING MANUALJANUARY 2009
MODEL CG435 GRINDER
3.1 Range of application
3.2 Scope of supply
3.3 Description of the machine
3.4 Operating elements
3.5 Electric components
3.6 Driving part
3.7 Care and maintenance
CONTENTS – SECTION 3
19
OPERATING MANUALJANUARY 2009
MODEL CG435 GRINDER
Typical ranges of applications for the CG435 are for example:
• To remove undulated concrete surfaces
• To prepare the surface for coatings
• To polish the surface
• To remove coating defects
• To remove glue residue
• To remove coatings from wood floors
• To renovate wood floors for new coatings
Scope of supply of the machine:
• Grinding machine (CG435)
• Dust hose (Optional)
• Operating manual (1x)
3.1 RANGE OF APPLICATION
3.2 SCOPE OF SUPPLY
21
OPERATING MANUALJANUARY 2009
MODEL CG435 GRINDER
Note: On the 115V version, Item 5 will also include a gear reducer and item 6 is replaced by an adapter plate. The Norton-Clipper CG435 has a working width of 435 mm and gives excellent performance due to its economic efficiency and easy handling.
3.3 DESCRIPTION OF THE MACHINE
3.4
Thesuirem Altecoa Dediff The
Beflifteapp
OPER
e machine table for an
moving tige
ernately, thatings to be
pending onferent types
e tools run
fore switched by pushiproximately
RATING
is capable n optimizatir striping af
he machine e applied.
n the applics of diamon
at 1500 rev
ing on the Cing the hany 4 inches (
G ELEM
of leveling on of surfacfter shot bla
can be use
ation the dind-grinding
vs/min.
CG435, thedgrip (1) do
(10 cm) from
MENTS
uneven ances, concreasting.
ed to smoot
iamond disdiscs.
e front part own towardm the groun
S
d undulatinete polishin
th floor surf
c holder ca
of the grindd the floor und.
MOD
ng floors. Thg, wood sa
faces as pr
an be fitted
ding machinuntil the ma
OPER
DEL CG43
his processanding and
reparation f
with severa
ne must be chine is
RATING MANJANUARY 2
35 GRIND
s is
for
al
22
UAL2009
DER
24
OPERATING MANUALJANUARY 2009
MODEL CG435 GRINDER
The Switch box is equipped with all control elements and instruments to monitor the grinding machine.
Stop button: The red button will stop the machine. Start button: By pressing the green button, the motor will start. Terminal safety switch: The terminal safety switch will turn off the motor when the motor is overloaded. When the motor is overloaded, wait a few seconds. Press the safety switch in, then the motor can be restarted.
3.5 ELECTRIC COMPONENTS
3.6
Thethethe
DRIVIe center ax
e belts. Thee opposite d
ING PAxle is driven contra pul
direction off
ART n by the moley drives tf the pulleys
tor and drivhe drive mes.
ves the pullechanism, s
MO
eys and coso the hous
OPER
DEL CG4
ontra pulleysing will tur
RATING MANJANUARY
35 GRIND
by rn
26
NUAL2009
DER
3.7
Spfun
Paybigrepgen Gereg Vedis Deeve Befare
CARE
ecial care nction and s
y attention g change. Cpair withounuine parts
enerally thegarding its m
rify that anyc.
pending upery 200 hou
fore using e secure an
E AND
Use of void the
and regulasafety.
to unusual Call a techt a techni
s.
e grinding maintenanc
y wastes o
pon the usurs.
the machinnd tight.
MAINT
non-originae machine w
r maintena
noises or shnician if ycian seem
machine Cce.
or fiber resid
se of the m
ne you sho
TENAN
al replacemwarranty.
ance of the
strong vibraou have d
ms not pos
CG435 req
dues do no
machine the
ould always
NCE
ment compo
machine a
ations. Cheoubts abousible witho
quires very
ot remain in
e pulley sh
s verify tha
nents or we
MO
are imperat
ck for the cut the causout damag
y little spe
n the area o
hould be c
at all bolted
ear parts m
OPER
DEL CG4
tive for pro
cause of evse or whenes. Only u
ecial attent
of the grind
hecked ab
d connectio
may
RATING MANJANUARY
35 GRIND
per
ery n a use
tion
ing
out
ons
27
NUAL2009
DER
29
OPERATING MANUALJANUARY 2009
MODEL CG435 GRINDER
Notes ________________________________________________________________
30
OPERATING MANUALJANUARY 2009
MODEL CG435 GRINDER
4.1 Unit specifications
4.2 Manual mode of moving the machine
4.3 Transport with cranes or lifts
4.4 Transport of the machine with vehicle
4.5 Operation of the machine while grinding
CONTENTS – SECTION 4
31
OPERATING MANUALJANUARY 2009
MODEL CG435 GRINDER
Model BMG -435MKII Dimensions in inches 27.6 x 17.1 x 47.2 Dimensions in mm 700 x 435 x 1200 Weight 254 lbs / 115 kg
To move the machine press down the handgrips (see fig.4.1) of the machine until the front part rises approximately 4 inches (10 cm) from the ground. It can now be pushed around on its wheels. The machine can only be moved around after attachments are disconnected, such as:
• Generator, (if being employed) • Dust collection unit, (optional extra)
The machine can also be transported in several parts. By unscrewing the bolts (1) you can take the frame apart from the machine. The frame can also be disassembled into two parts, the steer (7) and the wheel frame (2). If you take off the motor (and gear box for 115V version) (3) then the fill-up block (or adapter plate for the 115V version) (4), you can have two parts, the cover (6) and the planetary system (5), so the machine can be transported easily.
4.1 UNIT SPECIFICATIONS
4.2 MANUAL MODE OF MOVING THE MACHINE
32
OPERATING MANUALJANUARY 2009
MODEL CG435 GRINDER
If the machine is to be transported by a crane or a fork lift, verify that the lifting strap(s) has sufficient capacity to support the weight of the machine (the gross weight is shown in Section 4.1 Unit specifications), and also shown on the serial number plate on the machine. Fasten any lifting slings to the points (2) on the machine frame; these points are also suitable as a fixing point for fastenings or tie-downs, during transportation of the machine on a vehicle.
When transporting the machine in a vehicle, always drive carefully and in a manner to avoid the machine shifting. Secure the machine with a tightening load strap over the lower frame (2). Use at least two straps, and tighten down with the load straps to the body of the vehicle.
The machine must always be operated in accordance with the instructions given in Section 5.2 Initial operation.
4.3 TRANSPORT WITH CRANES OR LIFTS
4.4 TRANSPORT OF THE MACHINE WITH VEHICLE
4.5 OPERATION OF THE MACHINE WHILE GRINDING
33
OPERATING MANUALJANUARY 2009
MODEL CG435 GRINDER
5.1 Preparation for initial operation
5.2 Initial operation
CONTENTS – SECTION 5
5.1
PREP
• Put the
• Attach proces
• Using tthe eleprotectsafety o
• Check
• Check
• Connecdust ho
• Make s
Beforsafety
If probup, camay o
Any mbe haThe esafetydeviceappro
ARATI
e grinding m
the approps. Please re
the correctectricity suted and equofficer.
the extens
the dust ho
ct the grindose. Use ho
sure the dus
re start-up, y regulation
blems with all a qualifieonly be und
machine, if azardous toequipment oy regulationes supplied
opriate addi
ION FO
machine and
priate diamead Section
t cables, coupply pointuipped with
ion cable fo
ose for dam
ding machinose clamps
st bin of the
all operatinns given in t
the CG435ed person fdertaken by
it is not use the operatowner is resns during opd with the mitional safet
OR INI
d the filter u
mond toolingn 7 Mainten
onnect the t. These h an Fl-swit
or external
mage.
ne and the at the conn
e dust colle
ng personnethis manua
5 arise durinfor help. Woy qualified p
ed accordinting, set-up sponsible foperation an
machine as ty devices.
ITIAL O
unit onto th
g that is renance of th
machine aelectric sutch. In case
damage.
dust collecnections.
ector unit is
el must be fal.
ng the asseork on electpersonnel.
ng to the regand servic
or compliand maintenawell as the
OPERA
MOD
e surface to
equired for is manual.
and the duupply pointe of doubt,
ctor unit wi
empty.
familiar with
embly or statrical equip
gulations, mce personnence with theance of safee provision o
ATION
OPERA
DEL CG43
o be treated
this particu
st collectorts should ask the lo
ith the flexi
h the
art-ment
may el. e ety of
N
ATING MANUJANUARY 2
35 GRIND
d.
ular
r to be
ocal
ble
34
UAL2009
DER
35
OPERATING MANUALJANUARY 2009
MODEL CG435 GRINDER
Use the following sequence to start the machine: Switching on the grinding machine:
• Connect the motor to the electrical outlet (1) of the switch.
• Connect the machine to the electrical outlet with an extension cable that complies with the appropriate European or U.S. NEC guideline, as appropriate.
• Press down both handgrips (3) until the front part rises approximately 4 inches (10 cm) from the ground.
5.2 INITIAL OPERATION
36
OPERATING MANUALJANUARY 2009
MODEL CG435 GRINDER
• Push the start button. (4).
• Let down the grinding disc on the surface and begin the grinding work. Move the machine slowly forward or reverse depending on the grinding work. (See Section 6).
Switching off the grinding machine:
• Push the off button on the power box (5).
37
OPERATING MANUALJANUARY 2009
MODEL CG435 GRINDER
________________________________________________________________ Notes ________________________________________________________________
38
OPERATING MANUALJANUARY 2009
MODEL CG435 GRINDER
6.1 Operation
6.2 Switching-off the machine
6.3 Trouble shooting
6.4 Safety shutdown
6.5 Restarting after a fault
6.6 Proceedings- before and after a stationary period
CONTENTS – SECTION 6
6.1
Pay Befsec Befand Hawit Befbe Anyoththe
OPER
y attention
fore beginncured and t
fore switchd the dust c
ndle all pluh live wires
fore grindinany debris
y obstructioher objects,e machine s
RATION
Theseand m Only tminimopera Makemach
Reguof you
Whileprotec
to following
ning the grintight.
ing the maccollector un
ugs, cabless.
ng, clean thsuch as st
ons in the , should beseals and d
N
e Operatingmust be with
trained persmum age. Sation, set up
e sure that oine.
lar inspectiur grinding
e using the ction rules,
g aspects d
nding work
chine on, mnit is correct
s, hoses an
he surface ones, cloth
surface to e removed iamond dis
g Instructionhin reach a
sonnel maySpecify cleap, service a
only authori
on is necesmachine. S
dust collectand local r
during opera
, verify that
make sure ttly connecte
nd operating
to be treaths or standin
be treatedfrom the w
scs.
ns are to bet all times.
y be employrly the resp
and mainten
ized person
ssary to preSee Section
tor unit, obsregulations
ation of the
t all bolted c
hat all proteed.
g elements
ed with a bng liquid on
d, like concwork surfac
e kept with
yed. Note tponsibilitiesnance work
nnel operat
event unplan 7.2 Mainte
serve any sregarding w
MOD
e Norton-Cli
connection
ective hous
s carefully.
broom. Then the surfac
crete reinfoce to preve
the machin
the statutorys of personnk.
te or work o
anned downenance.
special worwaste dispo
OPERA
DEL CG43
ipper CG43
s are prope
sings are fit
Avoid cont
ere should ce.
orcing steelent damage
ne
y nel for
on the
n time
kers’ osal.
ATING MANJANUARY 2
35 GRIND
35.
erly
ted
tact
not
l or e to
39
UAL2009
DER
6.2
Thediff
Vefork
To
SWITC
e normal sfer from the
rify that theklifts and ot
switch off t
If therSectio
CHING
start up of e process d
e electric cather equipm
the machin
re are doubons 5.1 and
G OFF
the Nortonescribed in
able and dument.
e, push the
bts as to hod 5.2 of this
THE M
n-Clipper Cn Section 5.
ust hose ar
e off button
w to start us operating
MACHI
CG435 for d2 Initial ope
re clear from
on the pow
up the machmanual.
NE
MOD
daily operaeration.
m vehicle tr
wer box (5).
hine, read
OPERA
DEL CG43
ation does
raffic, such
ATING MANJANUARY 2
35 GRIND
not
as
40
UAL2009
DER
6.3
6.4
6.5
TheSe
Thema
TROU
SAFET
REST
e machine ction 2.6.
e local safeachine and w
UBLE S
In cloudOFF
TY SH
Befothatoff p
ARTIN
Theappin thappInitia
has to be
ety regulatiwill always
SHUTD
ase of emed noises, swF button on
HUTDO
ore performt all movingposition, Se
NG AFT
e results of aropriate me
he Europealicable U.Sal operation
in its Safet
ons are vasupersede
DOWN
ergency or owitch the m the power
OWN
ming inspec machine p
ection 2.6.
TER A
all electricaeasuremenan VBG4 an. guidelinesn.
ty off positi
alid in all cae any instru
operating trachine off ibox (5).
tion or mainparts are sto
FAUL
al repair wot technique
nd VDE 070s, as appro
on before s
ases regardctions prov
rouble, suchimmediately
ntenance wopped. Obs
T
rk must be es per the re01 standardpriate. See
MOD
starting rep
ding the opvided in this
h as vibratiy by pushin
work make sserve the S
verified usegulations sds or per the also Sectio
OPERA
DEL CG43
pair work. S
peration of s manual.
ons or ng the
sure afety
ing the stated e on 5.2
ATING MANJANUARY 2
35 GRIND
See
the
41
UAL2009
DER
42
OPERATING MANUALJANUARY 2009
MODEL CG435 GRINDER
Before a long stationary period: If the Norton-Clipper grinding machine will be out of action for a long period observe following aspects:
• Clean the machine and cover it with a tarp. • Protect the electric motors from moisture, heat, dust and impacts.
After a long stationary period: See Section 5.1 Initial operation.
6.6 PROCEEDINGS – BEFORE AND AFTER STATIONARY PERIOD
43
OPERATING MANUALJANUARY 2009
MODEL CG435 GRINDER
________________________________________________________________ Notes ________________________________________________________________
44
OPERATING MANUALJANUARY 2009
MODEL CG435 GRINDER
7.1 Recommendations
7.2 Maintenance and inspection list
7.3 Repairing
7.4 Grinding disc replacement / assembly
7.5 Driving part
7.6 Center axle maintenance
7.7 Center pulley maintenance
7.8 Pulley maintenance
7.9 Contra pulley maintenance
7.10 Tension pulley maintenance
7.11 Other maintenance
CONTENTS – SECTION 7
7.1
7.2
Fairepreg Opon Thethe Thenumperonc Duvarcon Ou
RECO
MAIN
ilures due pair costs agular mainte
perational sproper ma
e table in se machine.
e time indicmber of woriod can bece a year.
e to differery. Preparenditions and
ur specialist
Priothe its s
OMMEN
FollOEMwor Paymot
TENAN
to inadeqund potentiaenance is re
afety and sintenance.
section 7.2
cations areorking houre extended
ent workinge a suitad experienc
ts will be ha
or to any repmachine ag
safety off po
NDATIO
ow additionM parts, if ik.
y attention ttors.
NCE A
uate or incally long peequired.
service life
shows reco
e based onrs is not ac
d. However
g conditionsble inspecce.
appy to ass
pair work ogainst unintosition. Sec
ONS
nal operatinncluded, du
o special n
AND IN
correct mairiods of dow
of the mac
ommended
n uninterrupchieved dur, a full ove
s, inspectioction sche
ist with mo
n the machtentional acction 2.6
ng and mainuring your s
otice given
NSPECT
ntenance mwn time for
chine depe
d service int
pted operaturing the coerhaul mus
on and madule cons
re advice.
hine and its ctivation. Pu
ntenance pservice and
in instructi
TION L
MOD
may generr the machin
end, among
tervals for
tion. When orrespondint be carrie
aintenance idering kn
drives, secut the mach
rocedures od maintenan
ons for elec
LIST
OPER
DEL CG43
rate very hne. Therefo
g other thin
normal use
the indicang period, d out at le
intervals mnown work
cure hine in
of nce
ctric-
RATING MANJANUARY 2
35 GRIND
igh ore,
gs,
e of
ted the
east
may king
45
NUAL2009
DER
46
OPERATING MANUALJANUARY 2009
MODEL CG435 GRINDER
Operating hours/time period
Inspection points, and maintenance instructions
12 hours after repairing Check all accessible screw connections for tightness.
Every 100 hours Clean the grease zerk and add one pump of NLGI-2 grease to the gear box. (see below image for location) Note: 115V version only.
Daily and prior to starting work
Verify all safety devices are working correctly. Check the power supply cable for damage. Check the dust collector hose for damage. Check grinding disk coupling and remove any foreign material and debris. Check the grinding disc and the coupling for wear. Check the tension of the V-belt, adjust as is required. Check the brush dust seal.
Quarterly Clean the machine with a damp cloth.Annually Full overhaul and cleaning of the complete
machine. Replacement of the pulley parts. (about 200 hours).
Note: 115V model only.
Grease zerk location
7.3
7.4
As conpertrai If ma It isa rthe Scr(str
REPA
GRIND
previouslynducting inrsonnel, by ined by an
parts or aintenance
s advisableule, produc
e correspon
rews that hrength, mat
AIRING
Priothe Usevoid
DING D
y mentioneitial repair taking thisexpert on t
componenmust be fol
e to stock alction standsnding spare
have been rterial) and d
G
or to any repmachine ag
e of non-origd the machi
DISC R
ed in Secwork on th advice, mahe machine
ts are to llowed.
ll spare or wstill periods part.
removed mdesign.
pair work ogainst unint
ginal replacne warrant
REPLA
ction 5.1e machine aintenance e.
be repla
wear parts are more e
ust be repla
n the machtentional ac
cement comy.
ACEME
Initial opewith the spersonnel
aced, the
that cannoexpensive t
aced with t
hine and its ctivation. Se
mponents o
ENT/AS
MOD
eration, weupport of Nget the opp
following
t be obtainethan the co
hose of the
drives, secee Section
or wear part
SSEMB
OPER
DEL CG43
e recommeNorton-Clipportunity to
sequence
ed quickly. ost for carry
e same qua
cure 2.6.
ts may
BLY
RATING MANJANUARY 2
35 GRIND
end per be
of
As ying
ality
47
NUAL2009
DER
Disassem1. Ma2. The3. Tilt
(6)4. Re5. Tak6. Loo
Assem7. 8. 9. 10. 11.
mbly: ake sure thae steer (8) t the machi. move the ske the adaposen the bo
mbly: Clean the fPlace the dTighten theLock the fleTilt the ma
Whedriv Alw
at the powemust set inne to the ba
spring cottepter (9) out olts (3) so t
flex disc (1)diamond wie bolts (3) aex discs (9)chine forwa
en replacine pulley an
ays replace
er supply is the upper ack with the
ers (2) of the flex he diamond
) thorough.ngs (4) on t
and place th) with a spriards.
g the grindd the diamo
e any worn
disconnecthole of the e help of th
disc (1) d wings (4)
the adapterhe adapter (ng cotter (2
ing disc, alsond tool ho
fasteners.
ted from theadjustablee handgrip
can be rep
r (9). (9) with wing2).
so check tholders.
MOD
e electrical e blocks. s (6) and la
placed.
gs under th
he condition
OPER
DEL CG43
inlet (7).
ay it down o
e flex disc (
n of the
RATING MANJANUARY 2
35 GRIND
on the steer
(9)
48
NUAL2009
DER
r
7.5
230
Dis
DRIVI
0V/400V M
sassembly1. Unscre
can be 2. Releas
remove3. Remov
ING PAPrior to adrives, seSection 2
Machines:
y: ew the moto
taken off. se the tensed. ve the diam
ART any repair wecure the m2.6.
or bolts, so
ion of the t
ond plate h
work being cmachine aga
o the motor
tension pul
holder (25).
carried out ainst uninte
(1), fill-up
lley (23) so
on the macentional act
MOD
block (2) a
o the PU b
chine or its ivation. See
OPER
DEL CG43
and cover (2
elt (3) can
e
RATING MANJANUARY 2
35 GRIND
20)
be
49
NUAL2009
DER
50
OPERATING MANUALJANUARY 2009
MODEL CG435 GRINDER
4. Release the tension of the pulleys (27) and contra pulley (26) by unscrewing the bolts (5) and removing the cover plates (11) and (10) and the housing under plate (8).
5. Remove the V-belts. 6. Disassemble the pulleys (27) and contra pulley (26) by unscrewing the
bolts by cover plates (13) and (12). 7. Unscrew the bolts by the center ring (15) and take off the drive
mechanism (24). Assembly:
8. The v-ring seal (4) is glued to the ring with Loctite 407. 9. Assemble the parts in the reverse order that they have been
disassembled.
51
OPERATING MANUALJANUARY 2009
MODEL CG435 GRINDER
115V Machines:
19
12
3
1
6
9
8
16
20
17
24
25
21
22
2
5 7
4
11
10
15
18
23
13
14
Dis
As
sassembly1. Unscre
plate (32. Remov3. Releas
remove4. Remov5. Releas
unscrewhousing
6. Remov7. Disass
bolts by8. Unscre
mecha
sembly: 9. The v-r10. Assem
disasse
PriodriveSect
y: ew the nuts3) in place. ve the covese the tensed. ve the tool hse the tenwing the bog under pla
ve the V-beemble the y cover pla
ew the bonism (8).
ring seal (2ble the parembled.
r to any repes, secure ttion 2.6.
s holding t r (23). ion of the t
holder. sion of tholts (7) andate (15). lts. pulleys (1tes (5) and
olts by the
1) is glued rts in the rev
pair work bethe machin
the motor (
tension pul
he pulleys removing
8) and con (6).
e center r
to the ring verse order
eing carriedne against u
(1), gear re
lley (13) so
(18) and the cover p
ntra pulley
ring (12) a
with Loctiter that they h
d out on theunintentiona
MOD
educer (2),
o the PU b
contra puplates (5) an
(14) by un
and take
e 407. have been
e machine oal activation
OPER
DEL CG43
, and adap
elt (4) can
ulley (14)nd (6) and
nscrewing
off the dr
or its n. See
RATING MANJANUARY 2
35 GRIND
pter
be
by the
the
rive
52
NUAL2009
DER
7.6
Dis
CENT
PridriSe
sassembly1. Remov2. Remov3. Remov
(4) and
TER AX
ior to any reves, secure
ection 2.6.
y: ve the retainve the bearive the retaid the retaini
XLE MA
epair work e the mach
ning ring (1ing housingining ring (ng ring (12
AINTE
being carrieine against
1). g (6) and di13) and dis
2).
ENANC
ed out on tht unintention
sassemble sassemble
CE
he machinenal activatio
MOD
the bearingthe v-pulle
e or its on. See
OPER
DEL CG43
g (9). ey (5) the k
RATING MANJANUARY 2
35 GRIND
key
53
NUAL2009
DER
54
OPERATING MANUALJANUARY 2009
MODEL CG435 GRINDER
4. Remove the key (1) and retaining ring (2) and disassemble the v-pulley (3).
Assembly:
5. Make sure that the bearing (9) and bearing housing (6) are clean and rub the bearing (9) with a few drops of Loctite 641.
6. Assemble the parts in the reverse order that they have been disassembled.
7.7
Dis
CENT
sassembly1. Unscre2. Push th3. Remov
ring (4)4. Remov
flange
TER PU
PrdrSe
y: ew the 6 bohe center ave the coup) from the cve the reta(7).
ULLEY
rior to any rrives, securection 2.6.
lts of the maxle (13) oupling (2) oucoupling andaining ring
MAIN
repair workre the mach
motor mountt of the couut of the pd disassem(11) and
TENA
being carrihine agains
t plate (6) supling (2). ulley (1) a
mble the beadisassemb
NCE
ied out on tt unintentio
MOD
so it can be
nd removearing (3). ble the hou
the machineonal activati
OPER
DEL CG43
removed.
e the retain
using bear
e or its ion. See
RATING MANJANUARY 2
35 GRIND
ing
ring
55
NUAL2009
DER
56
OPERATING MANUALJANUARY 2009
MODEL CG435 GRINDER
5. Disassemble the central bearing housing (10) by removing the retaining rings (8) and (11) and the bearing (9).
Assembly: 6. Make sure that the bearings (9) and (3) and bearing housings (10) and (1)
are clean. 7. Rub the bearings (9) and (3) in with a few drops of Loctite 641. 8. Assemble the parts in the reverse order that they have been
disassembled.
7.8
Dis
PULL
sassembly1. Remov2. Take o3. Remov
the key4. Disass
seal (75. The fle
EY MA
PrdrSe
y: ve the retainoff the bearive the retainy (2) and themble the ). x pins (9) c
AINTEN
rior to any rrives, securection 2.6.
ning ring (4ng housingning rings (e retaining bearing ho
can be remo
NANCE
repair workre the mach
4). g (5) and dis10) and (11ring (12).
ousing (3) a
oved by un
E
being carrihine agains
sassemble 1) and disa
and remove
screwing th
ied out on tt unintentio
MOD
the bearingssemble th
e the bearin
hem.
the machineonal activati
OPER
DEL CG43
g (6). he v-pulley (
ng (13) and
e or its ion. See
RATING MANJANUARY 2
35 GRIND
(1),
d v-
57
NUAL2009
DER
58
OPERATING MANUALJANUARY 2009
MODEL CG435 GRINDER
Assembly:
6. Make sure that the bearings (6) and (13) and bearing housings (5) and (3) are clean and rub the bearings (6) and (13) with a few drops of Loctite 641.
7. Rub the flex pins with Loctite 603 when assembling them. 8. Assemble the parts in the reverse order that they have been
disassembled.
7.9
CONT
TRA PU
PriodrivSec
ULLEY
or to any repes, secure
ction 2.6.
Y MAIN
pair work bthe machin
NTENA
eing carriedne against u
ANCE
d out on theunintentiona
MOD
e machine al activation
OPER
DEL CG43
or its n. See
RATING MANJANUARY 2
35 GRIND
59
NUAL2009
DER
7.10
Dis
As
0 TEN
sassembly1. Take o2. Remov
and the3. Remov
removi
sembly: 4. Make s
the bea5. Assem
disasse
SION
PriodrivSec
y: off the retainve the retaie retaining ve the beang the reta
sure that tharings (3) wble the pembled.
PULLE
or to any repes, secure
ction 2.6.
ning ring (6ning ring (1rings (4) anaring housining rings
e bearings with a few dparts in t
EY MA
pair work bthe machin
) and remo13) and disnd (12). sing (8) an(9) and (11
(3) and berops of loctthe revers
AINTEN
eing carriedne against u
ove the pullesassemble t
nd take ou1).
aring houstite 641. se order
NANCE
d out on theunintentiona
MOD
ey (7). the v-pulley
ut the bea
ing (8) are
that they
E
e machine al activation
OPER
DEL CG43
y (5), key (
arings (3)
clean and
have be
or its n. See
RATING MANJANUARY 2
35 GRIND
10)
by
rub
een
60
NUAL2009
DER
7.11
Dis
As
Chsea Cle
Apat r
1 OTH
sassembly
1. Unscre2. Remov3. Disass
sembly:
4. Make sthe bea
5. Assemdisasse
eck the seaal against d
ean the mac
ply clean oregular inte
HER MA
Do nthe
Usevoid
y:
ew the bolt ve the retainemble the b
sure that tharing (2) witble the pembled.
als for weadust emissio
chine with a
oil to the adervals.
AINTE
not use higmachine!
e of non-origd the machi
(7) and remning ring (3bearing (2)
he bearing (th a few droparts in t
r, and replaons from th
a damp clo
djusting pin
NANC
h pressure
ginal replacne warrant
move the co3) and take
by removin
(2) and beaops of Loctthe revers
ace them whe machine
th.
of the ope
E
water or co
cement comy.
over plate (6off the pulleng the retai
aring housiite 641. se order
when they n.
rating lever
ompressed
mponents o
MOD
6). ey (4). ning rings (
ng (4) are
that they
no longer p
r and other
d air for clea
or wear part
OPER
DEL CG43
(1) and (8).
clean and
have be
rovide a go
r moving pa
aning
ts may
RATING MANJANUARY 2
35 GRIND
rub
een
ood
arts
61
NUAL2009
DER
63
OPERATING MANUALJANUARY 2009
MODEL CG435 GRINDER
8.1 Directions for electrical engineering
8.2 Electric Circuits Diagram - 230V / 13A / 50 and 60 HZ
8.3 Control Panel Layout and Device Settings - 230V / 13A / 50 and 60 HZ
8.4 Electrical Schematic – 115V / 15A
8.5 Control Panel Layout and Device Settings - 115V / 15A
CONTENTS – SECTION 8
8.1
To or c
DIREC
identify elecall a Norto
CTION
Work perforguidaaccor
The reapproin theapplicInitial
ectrical comon-Clipper s
NS FOR
on electricrmed by a s
ance and surdance with
esults of alopriate meae European cable U.S. goperation.
mponents reservice cen
R ELEC
cal equipmeskilled electupervision oh the electric
l electrical rasurement t
VBG4 andguidelines,
efer to the eter.
CTRICA
ent or operatrician or byof a skilled ecal enginee
repair worktechniques VDE 0701as appropr
electrical sc
AL EN
ating materiy trained peelectrician aering regula
k must be veper the reg standardsriate. See a
MOD
chematics
GINEE
ials may onersons undeas well as i
ations.
erified usingulations st or per the
also Section
OPER
DEL CG43
in Section
ERING
nly be er the in
g the ated
n 5.2
RATING MANJANUARY 2
35 GRIND
8.2
64
NUAL2009
DER
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OPERATING MANUALJANUARY 2009
MODEL CG435 GRINDER
8.2 ELECTRIC CIRCUITS DIAGRAM 23OV / 13A / 50 AND 60 HZ
66
OPERATING MANUALJANUARY 2009
MODEL CG435 GRINDER
8.4 ELECTRICAL SCHEMATIC 120V / 15A
8.5 FO
CONTOR 120
ITEM NUMBER
1 2 3 4 5 6 7 8 9 10 11
TROL PV / 15A
PN P003743P003755P003741P0037405330005P003757P003739P000712714657
P003756P000329
PANELA
QTY3 1 MA5 1 UN1 1 SU0 1 ST5 25 12/7 5 12/9 2 CO2 1 PL
1 ST6 1 CO9 1 LIN
L LAYO
ANUAL STARNDERVOLTAGURFACE MOUTOP BUTTON/3 CORD - 25/3 CORD - 5'
ORD GRIP LUG, 2 POLE TRAIN RELIEORD GRIP NK, QUICK, 5
OUT AN
DESCRIPRTER GE TRIP, 115UNT ENCLOSN 5' SECTIONSECTION
W/ GROUNDF
5/16, CLIP CL
ND DE
MOD
PTION
5VAC 60 Hz SURE
D, 120VAC, 1
LOSURE
EVICE
OPER
DEL CG43
5 AMP
SETTI
RATING MANJANUARY 2
35 GRIND
INGS
67
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DER
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OPERATING MANUALJANUARY 2009
MODEL CG435 GRINDER
9.1 Troubleshooting - grinding machine
9.2 Troubleshooting - electrical system
CONTENTS – SECTION 9
9.1
FaEx
Un
Regrpe
TROU
ault xcessive vi
nusual nois
educed or nrinding erformance
UBLESPrior to anmachine mthe machin
Pbration Im
b P
ses D W D Dco
no
e
Gthw Inth T
HOOTy repair wo
must be secne in its Saf
Possible Cambalance droken grind
PU-belt is to
Defective be
Wrong tensi
Defective mo
Debris depooupling.
Grinding toohe maximum
wear.
nappropriathe applicati
Too low tens
ING – ork on the mcured againfety off pos
ause due to wornding tools.
oo tight.
earing.
on of the V
otor bearing
osit on the
ols have ream permissib
e grinding ton.
sion of the V
GRINDmachine or nst unintentsition. See
R or R
br Rth
V-belt.
g.
Cthre CVif C C
ached ble
tool for
V-belt.
R Rtogrsu R
DING Mits drives, tional activasection 2.6
MO
Remedy Replace all w
roken parts
Release the he upper be
Check the behe axle driveplace if ne
Check the teV-belt, repla
necessary
Change the
Clean the co
Replace the
Replace the ools with aprinding toolurface to be
Re-tension t
MACHIthe ation. Put 6.
OPE
ODEL CG4
worn or s.
tension of elt. earing on e shaft and
ecessary.
ension of thce the V-be.
motor.
oupling.
worn parts
grinding ppropriate s for the e treated.
he V-belt.
INE
RATING MAJANUARY
435 GRIN
d
he elt
s.
70
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9.2
FaMsw
Mwh
TROU
ault otor does n
witch on
otor turns ohile running
UBLES
Work perforguidaaccor
Prior machthe m
Pnot U
p D Gtr
off g
Mtrov Mbvo M
HOOT
on electricrmed by a s
ance and surdance with
to any repaine must be
machine in it
Possible CaUnder voltag
ower interru
Defective Co
GFCI deviceripped
Motor protecriggered beverload.
Motor protececause of loltage cond
Motor defect
ING –
cal equipmeskilled electupervision oh the electric
air work on e secured ats Safety of
ause ge trip due uption
omponent
e
ction switchcause of
ctor switch ow or undedition.
tive.
ELECT
ent or operatrician or byof a skilled ecal enginee
the machinagainst uninff position.
Rto C
suan Treco Rreagan
h
tripped er
Rorco Inw Ha co
TRICA
ating materiy trained peelectrician aering regula
ne or its drivntentional aSee sectio
MO
Remedy Check the mupply for prnd switch o
roubleshooeplace defeomponent.
Reset GFCI etry. If devigain, determnd replace.
Reduce addr increase eord wire siz
ncrease extwire size.
Have motor trained pro
onfirm.
AL SYS
ials may onersons undeas well as i
ations.
ves, the activation. Pon 26.
OPE
ODEL CG4
main power roper voltagon again.
ot and ective
device andice trips mine cause. itional loadextension ze.
tension cord
checked byofessional to
STEM
nly be er the in
Put
RATING MAJANUARY
435 GRIN
ge
d
e
d
y o
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OPERATING MANUALJANUARY 2009
MODEL CG435 GRINDER
________________________________________________________________ Notes ________________________________________________________________
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OPERATING MANUALJANUARY 2009
MODEL CG435 GRINDER
10.1 Spares Parts - CG435
CONTENTS – SECTION 10
10.1
1 SPARE PAARTS –
CG4335
16
MO
OPE
ODEL CG4
RATING MAJANUARY
435 GRIN
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MODEL CG435 GRINDER
Frame
Item Part no. Description Qty. 1 E01514 Steer 1 *2 P003799 *Control Panel, 230V, 50 and 60 HZ
(see Section 8 for parts list) 1
*2 P004567 *Control Panel, 115V / 60 Hz (see Section 8 for parts list)
1
3 E01515 Bottom handle 1 4 E01513 Wheel frame 1 5 E01496 Disc knob M12 1 6 E03550 Locking pin complete 1 7 Retaining ring 4 8 E01491 Wheel 2 9 E01498 Tube cap 50x30 2 10 M14 lock nut 2 11 E01497 Tube cap 50x50 3 12 M14 washer 2 13 E01492 Megi bush 2 14 M14x75 hexagon bolt 2 15 M12x80 hexagon bolt + M12 lock nut 1 16 6960020 Cotter Pin 1
CG
G435-230V (50 and 600 HZ) /CG435-230/4000V / CG435
MO
5-110V 50 H
22
23 2
OPE
ODEL CG4
HZ
24
RATING MAJANUARY
435 GRIN
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MODEL CG435 GRINDER
Planetary system – CG435-230V (50 and 60 HZ) /CG435-230/400V / CG435-110V 50 HZ Item Part no. Description Qty. 1 E01493 Motor 2,2 kw / 230v / 50hz 1 E01522 Motor 2,2 kw / 230v / 60hz 1 E01525 Motor 3,0 kw / 230/400v 1 E01518 Motor 2,2 kw / 110v / 50hz 1 2 E01465 Fill-up block 1 3 E01479 Pu belt 1 4 E01494 V-ring seal 1 5 Hexagon socket head cap screw m8x35 +
Contra nut m8 8
6 E01509 Housing scroll 1 7 E01512 Tension pulley mount ring 1 8 E01510 Housing bottom plate 1 9 E01485 V-belt 3 10 E01502 Center axle bottom cover 1 1 11 E01505 Cover plate bottom 3 12 E01506 Cover plate contra pulley 1 13 E01507 Cover plate 3 14 E01511 Housing top plate 1 15 E01503 Center ring 1 16 E01484 V-belt 1 17 E01504 Check cover 3 18 E03689 Disc knob m8x20 2 19 E01473 Hinge plate 2 20 E01516 Cover 1 21 E03502 Rubber seal 1.55m 22 E01483-1 Shaft coupling, upper 1 23 CP-10008 Spider coupling 1 24 E01483-2 Shaft coupling, lower 1
78
OPERATING MANUALJANUARY 2009
MODEL CG435 GRINDER
115V 60 Hz
22
16
15
2
1
3
5
6
7
8
9
For Item 7 See Larger
View A
View A
4
10 11
14
13
12
17
18
12
21
20
23 24 25
79
OPERATING MANUALJANUARY 2009
MODEL CG435 GRINDER
Planetary system – 115V 60 Hz Item Part no. Description Qty. 1 P004621 Motor, 1.75 hp / 115v / 60 hz / 1
phase 1
2 PA-10225 Adapter plate 1 3 E01479 Pu belt 1 4 E01494 V-ring seal 1 5 Hexagon socket head cap screw m8x35 +
Contra nut m8 8
6 E01509 Housing scroll 1 7 E01512 Tension pulley mount ring 1 8 E01510 Housing bottom plate 1 9 E01485 V-belt 3 10 E01502 Center axle bottom cover 1 1 11 E01505 Cover plate bottom 3 12 E01506 Cover plate contra pulley 1 13 E01507 Cover plate 3 14 E01511 Housing top plate 1 15 E01503 Center ring 1 16 E01484 V-belt 1 17 E01504 Check cover 3 18 E03689 Disc knob m8x20 2 19 E01473 Hinge plate 2 20 E01516 Cover 1 21 E03502 Rubber seal 1.55m 22 ** P004623 ** Gear reducer (required with item 1, p/n:
p004621) 1
23 CP-10007 Shaft coupling, upper 1 24 CP-10008 Spider coupling 1 25 E01483-2 Shaft coupling, lower 1
MO
OPE
ODEL CG4
RATING MAJANUARY
435 GRIN
80
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MODEL CG435 GRINDER
Center Axle Item Part no. Description Qty. 1 Key 1 2 Retaining ring 1 3 E01487 V-pulley 1 4 Key 1 5 E01488 V-pulley 1 6 E01461 Central bearing housing bottom 1 7 Key 1 8 E01463 Center axle 1 9 222-2331-E Bearing 1 10 Retaining ring 1 11 Retaining ring 3
MO
OPE
ODEL CG4
RATING MAJANUARY
435 GRIN
82
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MODEL CG435 GRINDER
Drive Mechanism Item Part no. Description Qty. 1 E01482 Pulley 1 2 E01483-2 Shaft coupling 1 3 E01477 Bearing 1 4 Retaining ring 1 5 E03504 Stud bolt M14x100mm 4 6 E01467 Motor mount plate 1 7 E01466 Housing bearing flange 1 8 Retaining ring 2 9 E01490 Bearing 1 10 E01462 Central bearing house top 1 11 Retaining ring 1
MO
OPE
ODEL CG4
RATING MAJANUARY
435 GRIN
84
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MODEL CG435 GRINDER
Pulley Axle I Item Part no. Description Qty. 1 E01486 V-pulley 1 2 Key 1 3 E01458 Bearing housing bottom 1 4 Retaining ring 4 5 E01460 Bearing housing top 1 6 E03245 Bearing 2 7 E01489 V-ring seal 1 8 E01468 Pulley axle I 1 9 E01474 Flex pin 4
MO
OPE
ODEL CG4
RATING MAJANUARY
435 GRIN
86
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MODEL CG435 GRINDER
Pulley axle II Item Part no. Description Qty. 1 E01486 V-pulley 1 2 Key 1 3 E01458 Bearing housing bottom 1 4 Retaining ring 5 5 E01460 Bearing housing top 1 6 E03245 Bearing 2 7 E01489 V-ring seal 1 8 E01469 Pulley axle II 1 9 E01474 Flex pin 4
MO
OPE
ODEL CG4
RATING MAJANUARY
435 GRIN
88
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MODEL CG435 GRINDER
Pulley axle III Item Part no. Description Qty. 1 E01486 V-pulley 1 2 Key 1 3 E01458 Bearing housing bottom 1 4 Retaining ring 5 5 E01460 Bearing housing top 1 6 E03245 Bearing 2 7 E01489 V-ring seal 1 8 E01470 Pulley axle III 1 9 E01474 Flex pin 4
MO
OPE
ODEL CG4
RATING MAJANUARY
435 GRIN
90
NUALY 2009DER
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OPERATING MANUALJANUARY 2009
MODEL CG435 GRINDER
Contra pulley Item Part no. Description Qty. 1 Key 1 2 E01464 Contra pulley axle 1 3 222-2331-E Bearing 2 4 Retaining ring 3 5 E01486 V-pulley 1 6 Retaining ring 1 7 E01480 Pulley 1 8 E01459 Bearing housing contra pulley 1 9 Retaining ring 2 10 Key 1
MO
OPE
ODEL CG4
RATING MAJANUARY
435 GRIN
92
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MODEL CG435 GRINDER
Tension pulley Item Part no. Description Qty. 1 Retaining ring 2 2 E01478 Bearing 1 3 Retaining ring 1 4 E01481 Pulley 1 5 E01471 Tension pulley axle 1 6 E01508 Cover plate tension pulley 1 7 M10x25 Countersunk head screw 1
94
OPERATING MANUALJANUARY 2009
MODEL CG435 GRINDER
Fig. 10.10
95
OPERATING MANUALJANUARY 2009
MODEL CG435 GRINDER
Diamond plate holder
Item Part no. Description Qty.
1 E01476 Flex disk rubber plate 1
2 E03292 Flex disc rubber 4
3 E01472 Flex disc 1
4 BE0072 Spring cotter 2
5 E03293 Diamont disc rubber 2
6 BG300212 Adapter 435 1
7 BE0131 M6x8 Countersunk head screw 9
8 Diamond wing 3
9 BE0103 Retaining ring 16, DIN 472 2
10 E03749 Locking spring 1
11
12
13
14
15
16
17
Nortoperiod The rat Noshall with e In no of any Integrexclu This ware he Impor MOPURADDCITTELBeforread a
on warrantsd of one (1
responsibilorton's Indiappear to uexpense fo
event shaly product t
ral units suuded from t
warranty isereby discl
rtant: Befo
ODEL:__RCHASDRESS:
TY:_____LEPHOre using thand under
s all produ1) year from
ity of Nortianapolis, Ius upon inor transport
ll Norton bto operate
uch as gasothis warran
s in lieu oflaimed.
re placing e
_______E FROM:_______
____ STNE NO
his equipmrstand the
ucts manufam the date
ton under tIndiana Disspection attation born
be liable foproperly.
oline enginnty and are
f all other w
equipment i
__ SERIM:_____
________TATE:__
:______ment, make
instruction
WAactured byof shipme
this warranstribution Ct such poinne by the cu
or conseque
nes, electre subject to
warranties,
in operation
IAL NO___________________ Z________
sure that pns in this o
ARRANT it against
ent to the cu
nty is limiteCenter, or nt, to have ustomer.
ential or in
ic motors,o the prime
, expressed
n, record the
O:_____________________ZIP:___________person usiowner’s m
TY defects in ustomer.
ed to replaat a point been defec
ncidental da
, batteriese manufactu
d or implie
e following
___________ ___ _____ ___ _ ing it
manual.
MO
workmans
acement or designatedctive in ma
amages ari
, tires, traurer's warr
d, and all s
information
OPE
ODEL CG4
ship or mat
repair of dd by it, of saterial or w
ising out o
ansmissionranty.
such other
n.
RATING MAJANUARY
435 GRIN
terials for a
defective psuch part aworkmansh
f the failur
ns, etc., are
warranties
96
NUALY 2009DER
a
parts s
hip,
re
e
s
SSaint-Gob2270 WesStephenvi
Phone
Fax:
ain Abrasst Washingtoille, TX 7640
e: 800-554-8 254-918-2 800-443-1 254-918-2
sives, Inc.on Street 01-3798
8003 2310 1092 2312