model cg435 grinder - nortonabrasives.com

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Techn Safety Gene Transp Initial Opera Maint Electri Fault D Spare nical Data y Instruction ral port Operation ation enance ical System Diagnosis Parts 1 ns 2 3 4 5 6 7 s 8 9 10 CG MOD M G435 OPER DEL CG43 OD 5 Grin RATING MAN JANUARY 35 GRIND EL nder 1 NUAL 2009 DER

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Page 1: MODEL CG435 GRINDER - nortonabrasives.com

Techn

Safety

Gene

Transp

Initial

Opera

Maint

Electri

Fault D

Spare

nical Data

y Instruction

ral

port

Operation

ation

enance

ical System

Diagnosis

Parts

1

ns 2

3

4

5

6

7

s 8

9

10

CG

MOD

MG435

OPER

DEL CG43

OD5 Grin

RATING MANJANUARY

35 GRIND

EL nder

1

NUAL2009

DER

Page 2: MODEL CG435 GRINDER - nortonabrasives.com

2

OPERATING MANUALJANUARY 2009

MODEL CG435 GRINDER

1.1 Rating

1.2 Unit specifications

1.3 Operative range and correct usage

1.4 Stand-by power supply

1.5 Machine type designation

CONTENTS – SECTION 1

Page 3: MODEL CG435 GRINDER - nortonabrasives.com

3

OPERATING MANUALJANUARY 2009

MODEL CG435 GRINDER

Unit / Designation: Norton-Clipper Grinding Machine

Machine Type: CG435

Manufacturer:

Technical Data:

Grinding Machine CG435

For 230V Machines:

Power Consumption 2,2 KW, 3HP

Connected loads 230V single phase, 12,9A

For 115V Machines:

Rated HP Output 1,3 KW, 1.75 HP

Connected Loads 115V single phase, 15 FLA

R.P.M. 1725

Saint-Gobain Abrasives, Inc. 2770 West Washington St. Stephenville, TX 76401 Phone: 800-554-8003 Fax: 800-443-1092

1.1 RATING

1.2 UNIT SPECIFICATIONS

Page 4: MODEL CG435 GRINDER - nortonabrasives.com

1.3

1.4

Dimension

OPER

STAN

ns:

Length

Width

Height

Weight

RATIVE

Thesurfmanincoall r

ND-BY S

If thgenNatstanprotsafeto e

E RANG

e CG435 faces. The nufacturer orrect usageisks.

SUPPL

e CG435 iserator musional Elendards, astective eartety devices lectrical co

GE AN

is exclusivmachine mwill not b

e. In these

LY (GE

s to be opest be operatectric Cods appropriah conductoare functio

mponents.

CG

27

17

47

25

ND COR

vely desigust not be

be liable fcases, the

ENERA

rated usingted in accode guidelate (this appor in particuoning and t

G435

.6 in / 700 m

.1 in / 435 m

.2 in / 1200

4 lbs / 115

RRECT

gned to pused for othfor damag

e user takes

ATOR)

g power fromrdance withlines or plies, but islar) in ordeo eliminate

MOD

mm

mm

0 mm

kg

T USAG

rocess hoher purpose

ge resultings responsib

m a generah the currenEuropean

s not limitedr to ensure

e possible d

OPER

DEL CG43

GE

orizontal es. The g from bility for

ator, the nt U. S.

n VDE d to, the that all

damage

RATING MANJANUARY

35 GRIND

4

NUAL2009

DER

Page 5: MODEL CG435 GRINDER - nortonabrasives.com

5

OPERATING MANUALJANUARY 2009

MODEL CG435 GRINDER

1.5 MACHINE TYPE DESIGNATION

CG – 435

Product Type

Working width in mm

Page 6: MODEL CG435 GRINDER - nortonabrasives.com

MODEL BMG-435MKII GRINDER

6

OPERATING MANUALJANUARY 2009

MODEL CG435 GRINDER

2.1 Warnings and symbols

2.2 Organizational measures

2.3 Personnel selection and qualification

2.4 Safety precautions applicable to some operating sequences

2.5 Special work within the scope of use of the equipment and maintenance activities as well as repairs during operation

2.6 Definition of the safety off position

2.7 General Safety Considerations

2.8 Electrical engineering regulations

2.9 Dust and Silica Warning

CONTENTS – SECTION 2

Page 7: MODEL CG435 GRINDER - nortonabrasives.com

2.1

M

Theto h

WARN

MODEL BM

e following highlight ar

NINGS

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Parequ

Infopos

Wa

Ind

MG-435M

denominatreas of part

S AND S

mbol of opthese Op

own next owed torformanceecial carese instruc

cident prev

rticular deuipment.

ormation, ssible risk

arning of d

icates pro

MKII GRIN

tions and syicular impo

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perationalperating to all sa

o maxime. Folloe in thesctions, thevention g

etails rega

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NDER

ymbols are rtance:

OLS

l safety. Instructioafety precmize saow these se circume generauidelines

arding the

ons and reons, prope

s voltages

evices in

used in the

ons this scautions afety an

instructimstances.

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e econom

estrictionserty or eq

s.

electrical

MOD

e Operating

symbol wthat are

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precautionto be follo

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appliance

OPER

DEL CG43

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will be to be pment

d take ion to

ns and owed.

of the

gard to

es.

RATING MANJANUARY 2

35 GRIND

ns

7

UAL2009

DER

Page 8: MODEL CG435 GRINDER - nortonabrasives.com

2.2

M

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MG-435M

to these Ocident prevregulations

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icates whuired.

tructions r

TIONA

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ASURE

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MOD

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ontained

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DEL CG43

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urer is

ne, and

in the

RATING MANJANUARY 2

35 GRIND

ons ied

, or as

ing ces,

and the too

8

UAL2009

DER

Page 9: MODEL CG435 GRINDER - nortonabrasives.com

M

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NDER

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etting up work with

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RATING MANJANUARY 2

35 GRIND

the the

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and

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ting

the

9

UAL2009

DER

Page 10: MODEL CG435 GRINDER - nortonabrasives.com

.

2.3

M

Theeac Tak

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ake sure tha

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at only auth

nsibilities oand inform ying with the

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on electricrician or by rician, as weering regu

MKII GRIN

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ay only be u

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ECTIO

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NDER

f fire exting

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ALIFICA

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OPER

DEL CG43

ade known

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achine.

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RATING MANJANUARY 2

35 GRIND

on

ge. up,

fety may

the

N

10

UAL2009

DER

Page 11: MODEL CG435 GRINDER - nortonabrasives.com

2.4

M

Do Reope

Ch In imm

Fau Caope Befma Do

SAFETOPER

MODEL BM

not allow a

cognized oerated in th

eck the ma

the event mediately a

ults must b

rry out theerations ma

fore turningachine start

not turn of

TY PRRATING

Only safety

Securprovidmach

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MG-435M

any method

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achine visua

of operatand secured

e immediat

e switch oanual.

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RECAUG SEQU

operate thy equipmen

re the woding a safeine.

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MKII GRIN

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ally for any

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he machin

operations

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safety deverational!

e machine t 6.5 feet (2

e machinedition, the hing.

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ensure the

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in accorda

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in public2 meters) fr

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OPER

DEL CG43

e machine

ce a day.

e shut do

ance with

ered when

SOME

related

c areas rom the

ear ear operator

RATING MANJANUARY 2

35 GRIND

e is

own

the

the

E

11

UAL2009

DER

Page 12: MODEL CG435 GRINDER - nortonabrasives.com

2.5

M

Me Putcar FolSe Sewecom The Thebeffoll

SPECEQUIPAS RE

MODEL BM

echanical s

t the machrrying out a

llow any spctions 7.1 –

rvice and mll as informmplied with

ese activitie

e operator fore startinowing:

• Proced

• Method• All “ON

operati• Method

Use oare sconsuguide

IAL WPMENTEPAIRS

MG-435M

servicing w

hine in the any service

pecial safet– 7.9.

maintenancmation on .

es may only

must be givg the clea

dures that a

ds of tools aN and OFFon manual ds for maint

only extenssized and umption of telines or Eu

ORK WT ANDS DUR

MKII GRIN

work:

Safety offwork on the

ty instructio

ce intervalsthe replac

y be undert

ven informaaning proce

are related t

adjustment ” functions

tenance an

ion cables,marked in

the machinropean VD

WITHIND MAINRING O

NDER

f position ae machine.

ons in secti

s specifiedcement of

taken by qu

ation aboutess. This

to normal o

on the mac that have

nd repair.

used for exn accordane and validE standard

N THENTENAOPERA

as describe

ons on ser

in these Oparts mus

ualified pers

maintenanincludes, b

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SCOPANCE AATION

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rvicing the

Operating Int be unde

sonnel.

nce and wobut is not

its safety dried out acc

he main cabhe overall onal Electriopriate.

PE OF ACTIVI

OPER

DEL CG43

on 2.6 befo

machine. S

nstructions,rtaken and

rk procedulimited to

evices, cording to

ble, that power

ic Code

USE OITIES A

RATING MANJANUARY 2

35 GRIND

ore

See

as d/or

res the

the

OF THEAS WE

12

UAL2009

DER

E ELL

Page 13: MODEL CG435 GRINDER - nortonabrasives.com

M

If tadj Sw Se Alwbef Obhig Do On Alwma If sthecom Main a

Mawit

MODEL BM

the equipmjustment, it

witch OFF a

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ake sure thaan environm

ake sure thh the origin

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ment is switmust be se

nd disconn

2.6 Safety o

se of the cg the mach

ocal waste ity.

ny aggressi

free cleanin

that any bowork are pr

ces need tdevices mthe servici

at process mentally frie

hat electricanal parts an

on electricrician or by rician, as weering regu

MKII GRIN

tched off iecured aga

nect the ma

off position

contents of ine onto a v

disposal re

ve cleaning

ng cloths.

olted conneroperly sec

to be remomust be reng and rep

materials aendly mann

al compond are corre

cal equipmetrained pe

well as inulations.

NDER

n order to inst uninten

chine from

for specific

the dust bvehicle.

egulations;

g materials.

ections thatcure and tig

oved or diseinstalled, air work.

and replacener.

ents used ectly adjuste

ent may onrsons unde accordan

carry out nded restar

the power

c details.

bin or of a c

in uncertai

.

t were loosht.

mantled duand inspe

ed parts are

for replaceed if necess

nly be perfoer the supece with th

MOD

maintenanrt.

supply.

connected

in situations

sened durin

uring servicected imm

e disposed

ement purpsary.

ormed by arvision of a

he local el

OPER

DEL CG43

nce, repair,

dust collec

s ask the n

ng service a

ce and repediately af

of safely a

poses com

a skilled a skilled lectrical

RATING MANJANUARY 2

35 GRIND

or

ctor

ext

and

air, fter

and

mply

13

UAL2009

DER

Page 14: MODEL CG435 GRINDER - nortonabrasives.com

2.6

2.7

2.8

M

De Put

DEFIN

GENE

ELECT

MODEL BM

finition: Th

tting the eq

• Sw

• Sw

• W

• Pu

• Se

NITION

ERAL S

Any mhazarowneduringdeviceappro

TRICA

Work electrelectrengin

Use oare sconsuguide

MG-435M

he machine

quipment in

witching off

witching off

Waiting for a

ulling out m

ecuring aga

N OF T

SAFETY

machine, ifrdous durinr is respong operationes supplied

opriate addi

AL ENG

on electricrician or by rician, as weering regu

only extenssized and umption of elines or Eu

MKII GRIN

e is in a safe

the Safety

f the machi

f the dust c

all drives to

mains plug.

ainst uninte

THE SA

Y CON

f it is not ung operationsible for cn and mad with the itional safet

GINEER

cal equipmetrained pe

well as inulations.

ion cables,marked inthe machinropean VD

NDER

e condition

y off position

ne.

ollector (if b

stop.

ended resta

AFETY

NSIDER

used accoron, set-up acomplianceintenance, machine,

ty devices!

RING R

ent may onrsons unde accordan

used for exn accordanne and the E standard

where it ca

n involves:

being used

art.

Y OFF P

RATIO

rding to regand servic

e with the and for tas well as

REGUL

nly be perfoer the supece with th

xtending thnce with tU. S. Natio

ds, as appro

MOD

annot be a

).

POSIT

ONS

gulations, ming. The msafety reguhe use ofs the provi

LATIO

ormed by arvision of a

he local el

he main cabhe overall onal Electriopriate.

OPER

DEL CG43

hazard.

ION

may be machine ulations f safety ision of

ONS

a skilled a skilled lectrical

ble, that power

c Code

RATING MANJANUARY 2

35 GRIND

14

UAL2009

DER

Page 15: MODEL CG435 GRINDER - nortonabrasives.com

MODEL BMG-435MKII GRINDER

15

OPERATING MANUALJANUARY 2009

MODEL CG435 GRINDER

The electrical components of the equipment must be inspected regularly. Defects such as loose connections or scorched cables must be replaced immediately. Call a skilled electrician or our Customer Service. A second person must be in attendance while the electrician is working on the equipment. The work area must be secured against any third party entering the work area, by means of a red and white safety chain and a danger sign. Use only tools that are insulated against electricity. Only start work after you are familiar with the electrical engineering regulations that apply to the local area. Only use multi-meters that comply with the regulations when troubleshooting. From time to time check multi-meters to ensure that they are operating correctly.

Page 16: MODEL CG435 GRINDER - nortonabrasives.com

MODEL BMG-435MKII GRINDER

16

OPERATING MANUALJANUARY 2009

MODEL CG435 GRINDER

Dust and Silica Warning

Grinding/cutting/drilling of masonry, concrete, metal and other materials can generate dust, mists and fumes containing chemicals known to cause serious or fatal injury or illness, such as respiratory disease, cancer, birth defects or other reproductive harm. If you are unfamiliar with the risks associated with the particular process and/or material being cut or the composition of the tool being used, review the material safety data sheet and/or consult your employer, the material manufacturer/supplier, governmental agencies such as OSHA and NIOSH and other sources on hazardous materials and make certain to comply with all product warnings and instructions for the safe and effective use of the material being cut. California and some other authorities, for instance, have published lists of substances known to cause cancer, reproductive toxicity, or other harmful effects.

Control dust, mist and fumes at the source where possible. In this regard use good work practices and follow the recommendations of the manufacturer/supplier, OSHA/NIOSH, and occupational and trade associations. Water should be used for dust suppression when wet cutting is feasible. When the hazards from inhalation of dust, mists and fumes cannot be eliminated through engineering controls such as vacuum and/or water mist, the operator and any bystanders should always wear a respirator approved by NIOSH/MSHA for the material being cut.

Always use approved:

Eye Protection Hearing

Protection Respiratory Protection

Head Protection

2.9 DUST AND SILICA WARNING

Page 17: MODEL CG435 GRINDER - nortonabrasives.com

MODEL BMG-435MKII GRINR

17

OPERATING MANUALJANUARY 2009

MODEL CG435 GRINDER

3.1 Range of application

3.2 Scope of supply

3.3 Description of the machine

3.4 Operating elements

3.5 Electric components

3.6 Driving part

3.7 Care and maintenance

CONTENTS – SECTION 3

Page 18: MODEL CG435 GRINDER - nortonabrasives.com
Page 19: MODEL CG435 GRINDER - nortonabrasives.com

19

OPERATING MANUALJANUARY 2009

MODEL CG435 GRINDER

Typical ranges of applications for the CG435 are for example:

• To remove undulated concrete surfaces

• To prepare the surface for coatings

• To polish the surface

• To remove coating defects

• To remove glue residue

• To remove coatings from wood floors

• To renovate wood floors for new coatings

Scope of supply of the machine:

• Grinding machine (CG435)

• Dust hose (Optional)

• Operating manual (1x)

3.1 RANGE OF APPLICATION

3.2 SCOPE OF SUPPLY

Page 20: MODEL CG435 GRINDER - nortonabrasives.com
Page 21: MODEL CG435 GRINDER - nortonabrasives.com

21

OPERATING MANUALJANUARY 2009

MODEL CG435 GRINDER

Note: On the 115V version, Item 5 will also include a gear reducer and item 6 is replaced by an adapter plate. The Norton-Clipper CG435 has a working width of 435 mm and gives excellent performance due to its economic efficiency and easy handling.

3.3 DESCRIPTION OF THE MACHINE

Page 22: MODEL CG435 GRINDER - nortonabrasives.com

3.4

Thesuirem Altecoa Dediff The

Beflifteapp

OPER

e machine table for an

moving tige

ernately, thatings to be

pending onferent types

e tools run

fore switched by pushiproximately

RATING

is capable n optimizatir striping af

he machine e applied.

n the applics of diamon

at 1500 rev

ing on the Cing the hany 4 inches (

G ELEM

of leveling on of surfacfter shot bla

can be use

ation the dind-grinding

vs/min.

CG435, thedgrip (1) do

(10 cm) from

MENTS

uneven ances, concreasting.

ed to smoot

iamond disdiscs.

e front part own towardm the groun

S

d undulatinete polishin

th floor surf

c holder ca

of the grindd the floor und.

MOD

ng floors. Thg, wood sa

faces as pr

an be fitted

ding machinuntil the ma

OPER

DEL CG43

his processanding and

reparation f

with severa

ne must be chine is

RATING MANJANUARY 2

35 GRIND

s is

for

al

22

UAL2009

DER

Page 23: MODEL CG435 GRINDER - nortonabrasives.com
Page 24: MODEL CG435 GRINDER - nortonabrasives.com

24

OPERATING MANUALJANUARY 2009

MODEL CG435 GRINDER

The Switch box is equipped with all control elements and instruments to monitor the grinding machine.

Stop button: The red button will stop the machine. Start button: By pressing the green button, the motor will start. Terminal safety switch: The terminal safety switch will turn off the motor when the motor is overloaded. When the motor is overloaded, wait a few seconds. Press the safety switch in, then the motor can be restarted.

3.5 ELECTRIC COMPONENTS

Page 25: MODEL CG435 GRINDER - nortonabrasives.com
Page 26: MODEL CG435 GRINDER - nortonabrasives.com

3.6

Thethethe

DRIVIe center ax

e belts. Thee opposite d

ING PAxle is driven contra pul

direction off

ART n by the moley drives tf the pulleys

tor and drivhe drive mes.

ves the pullechanism, s

MO

eys and coso the hous

OPER

DEL CG4

ontra pulleysing will tur

RATING MANJANUARY

35 GRIND

by rn

26

NUAL2009

DER

Page 27: MODEL CG435 GRINDER - nortonabrasives.com

3.7

Spfun

Paybigrepgen Gereg Vedis Deeve Befare

CARE

ecial care nction and s

y attention g change. Cpair withounuine parts

enerally thegarding its m

rify that anyc.

pending upery 200 hou

fore using e secure an

E AND

Use of void the

and regulasafety.

to unusual Call a techt a techni

s.

e grinding maintenanc

y wastes o

pon the usurs.

the machinnd tight.

MAINT

non-originae machine w

r maintena

noises or shnician if ycian seem

machine Cce.

or fiber resid

se of the m

ne you sho

TENAN

al replacemwarranty.

ance of the

strong vibraou have d

ms not pos

CG435 req

dues do no

machine the

ould always

NCE

ment compo

machine a

ations. Cheoubts abousible witho

quires very

ot remain in

e pulley sh

s verify tha

nents or we

MO

are imperat

ck for the cut the causout damag

y little spe

n the area o

hould be c

at all bolted

ear parts m

OPER

DEL CG4

tive for pro

cause of evse or whenes. Only u

ecial attent

of the grind

hecked ab

d connectio

may

RATING MANJANUARY

35 GRIND

per

ery n a use

tion

ing

out

ons

27

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29

OPERATING MANUALJANUARY 2009

MODEL CG435 GRINDER

Notes ________________________________________________________________

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30

OPERATING MANUALJANUARY 2009

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4.1 Unit specifications

4.2 Manual mode of moving the machine

4.3 Transport with cranes or lifts

4.4 Transport of the machine with vehicle

4.5 Operation of the machine while grinding

CONTENTS – SECTION 4

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31

OPERATING MANUALJANUARY 2009

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Model BMG -435MKII Dimensions in inches 27.6 x 17.1 x 47.2 Dimensions in mm 700 x 435 x 1200 Weight 254 lbs / 115 kg

To move the machine press down the handgrips (see fig.4.1) of the machine until the front part rises approximately 4 inches (10 cm) from the ground. It can now be pushed around on its wheels. The machine can only be moved around after attachments are disconnected, such as:

• Generator, (if being employed) • Dust collection unit, (optional extra)

The machine can also be transported in several parts. By unscrewing the bolts (1) you can take the frame apart from the machine. The frame can also be disassembled into two parts, the steer (7) and the wheel frame (2). If you take off the motor (and gear box for 115V version) (3) then the fill-up block (or adapter plate for the 115V version) (4), you can have two parts, the cover (6) and the planetary system (5), so the machine can be transported easily.

4.1 UNIT SPECIFICATIONS

4.2 MANUAL MODE OF MOVING THE MACHINE

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OPERATING MANUALJANUARY 2009

MODEL CG435 GRINDER

If the machine is to be transported by a crane or a fork lift, verify that the lifting strap(s) has sufficient capacity to support the weight of the machine (the gross weight is shown in Section 4.1 Unit specifications), and also shown on the serial number plate on the machine. Fasten any lifting slings to the points (2) on the machine frame; these points are also suitable as a fixing point for fastenings or tie-downs, during transportation of the machine on a vehicle.

When transporting the machine in a vehicle, always drive carefully and in a manner to avoid the machine shifting. Secure the machine with a tightening load strap over the lower frame (2). Use at least two straps, and tighten down with the load straps to the body of the vehicle.

The machine must always be operated in accordance with the instructions given in Section 5.2 Initial operation.

4.3 TRANSPORT WITH CRANES OR LIFTS

4.4 TRANSPORT OF THE MACHINE WITH VEHICLE

4.5 OPERATION OF THE MACHINE WHILE GRINDING

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33

OPERATING MANUALJANUARY 2009

MODEL CG435 GRINDER

5.1 Preparation for initial operation

5.2 Initial operation

CONTENTS – SECTION 5

Page 34: MODEL CG435 GRINDER - nortonabrasives.com

5.1

PREP

• Put the

• Attach proces

• Using tthe eleprotectsafety o

• Check

• Check

• Connecdust ho

• Make s

Beforsafety

If probup, camay o

Any mbe haThe esafetydeviceappro

ARATI

e grinding m

the approps. Please re

the correctectricity suted and equofficer.

the extens

the dust ho

ct the grindose. Use ho

sure the dus

re start-up, y regulation

blems with all a qualifieonly be und

machine, if azardous toequipment oy regulationes supplied

opriate addi

ION FO

machine and

priate diamead Section

t cables, coupply pointuipped with

ion cable fo

ose for dam

ding machinose clamps

st bin of the

all operatinns given in t

the CG435ed person fdertaken by

it is not use the operatowner is resns during opd with the mitional safet

OR INI

d the filter u

mond toolingn 7 Mainten

onnect the t. These h an Fl-swit

or external

mage.

ne and the at the conn

e dust colle

ng personnethis manua

5 arise durinfor help. Woy qualified p

ed accordinting, set-up sponsible foperation an

machine as ty devices.

ITIAL O

unit onto th

g that is renance of th

machine aelectric sutch. In case

damage.

dust collecnections.

ector unit is

el must be fal.

ng the asseork on electpersonnel.

ng to the regand servic

or compliand maintenawell as the

OPERA

MOD

e surface to

equired for is manual.

and the duupply pointe of doubt,

ctor unit wi

empty.

familiar with

embly or statrical equip

gulations, mce personnence with theance of safee provision o

ATION

OPERA

DEL CG43

o be treated

this particu

st collectorts should ask the lo

ith the flexi

h the

art-ment

may el. e ety of

N

ATING MANUJANUARY 2

35 GRIND

d.

ular

r to be

ocal

ble

34

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35

OPERATING MANUALJANUARY 2009

MODEL CG435 GRINDER

Use the following sequence to start the machine: Switching on the grinding machine:

• Connect the motor to the electrical outlet (1) of the switch.

• Connect the machine to the electrical outlet with an extension cable that complies with the appropriate European or U.S. NEC guideline, as appropriate.

• Press down both handgrips (3) until the front part rises approximately 4 inches (10 cm) from the ground.

5.2 INITIAL OPERATION

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36

OPERATING MANUALJANUARY 2009

MODEL CG435 GRINDER

• Push the start button. (4).

• Let down the grinding disc on the surface and begin the grinding work. Move the machine slowly forward or reverse depending on the grinding work. (See Section 6).

Switching off the grinding machine:

• Push the off button on the power box (5).

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37

OPERATING MANUALJANUARY 2009

MODEL CG435 GRINDER

________________________________________________________________ Notes ________________________________________________________________

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38

OPERATING MANUALJANUARY 2009

MODEL CG435 GRINDER

6.1 Operation

6.2 Switching-off the machine

6.3 Trouble shooting

6.4 Safety shutdown

6.5 Restarting after a fault

6.6 Proceedings- before and after a stationary period

CONTENTS – SECTION 6

Page 39: MODEL CG435 GRINDER - nortonabrasives.com

6.1

Pay Befsec Befand Hawit Befbe Anyoththe

OPER

y attention

fore beginncured and t

fore switchd the dust c

ndle all pluh live wires

fore grindinany debris

y obstructioher objects,e machine s

RATION

Theseand m Only tminimopera Makemach

Reguof you

Whileprotec

to following

ning the grintight.

ing the maccollector un

ugs, cabless.

ng, clean thsuch as st

ons in the , should beseals and d

N

e Operatingmust be with

trained persmum age. Sation, set up

e sure that oine.

lar inspectiur grinding

e using the ction rules,

g aspects d

nding work

chine on, mnit is correct

s, hoses an

he surface ones, cloth

surface to e removed iamond dis

g Instructionhin reach a

sonnel maySpecify cleap, service a

only authori

on is necesmachine. S

dust collectand local r

during opera

, verify that

make sure ttly connecte

nd operating

to be treaths or standin

be treatedfrom the w

scs.

ns are to bet all times.

y be employrly the resp

and mainten

ized person

ssary to preSee Section

tor unit, obsregulations

ation of the

t all bolted c

hat all proteed.

g elements

ed with a bng liquid on

d, like concwork surfac

e kept with

yed. Note tponsibilitiesnance work

nnel operat

event unplan 7.2 Mainte

serve any sregarding w

MOD

e Norton-Cli

connection

ective hous

s carefully.

broom. Then the surfac

crete reinfoce to preve

the machin

the statutorys of personnk.

te or work o

anned downenance.

special worwaste dispo

OPERA

DEL CG43

ipper CG43

s are prope

sings are fit

Avoid cont

ere should ce.

orcing steelent damage

ne

y nel for

on the

n time

kers’ osal.

ATING MANJANUARY 2

35 GRIND

35.

erly

ted

tact

not

l or e to

39

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6.2

Thediff

Vefork

To

SWITC

e normal sfer from the

rify that theklifts and ot

switch off t

If therSectio

CHING

start up of e process d

e electric cather equipm

the machin

re are doubons 5.1 and

G OFF

the Nortonescribed in

able and dument.

e, push the

bts as to hod 5.2 of this

THE M

n-Clipper Cn Section 5.

ust hose ar

e off button

w to start us operating

MACHI

CG435 for d2 Initial ope

re clear from

on the pow

up the machmanual.

NE

MOD

daily operaeration.

m vehicle tr

wer box (5).

hine, read

OPERA

DEL CG43

ation does

raffic, such

ATING MANJANUARY 2

35 GRIND

not

as

40

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6.3

6.4

6.5

TheSe

Thema

TROU

SAFET

REST

e machine ction 2.6.

e local safeachine and w

UBLE S

In cloudOFF

TY SH

Befothatoff p

ARTIN

Theappin thappInitia

has to be

ety regulatiwill always

SHUTD

ase of emed noises, swF button on

HUTDO

ore performt all movingposition, Se

NG AFT

e results of aropriate me

he Europealicable U.Sal operation

in its Safet

ons are vasupersede

DOWN

ergency or owitch the m the power

OWN

ming inspec machine p

ection 2.6.

TER A

all electricaeasuremenan VBG4 an. guidelinesn.

ty off positi

alid in all cae any instru

operating trachine off ibox (5).

tion or mainparts are sto

FAUL

al repair wot technique

nd VDE 070s, as appro

on before s

ases regardctions prov

rouble, suchimmediately

ntenance wopped. Obs

T

rk must be es per the re01 standardpriate. See

MOD

starting rep

ding the opvided in this

h as vibratiy by pushin

work make sserve the S

verified usegulations sds or per the also Sectio

OPERA

DEL CG43

pair work. S

peration of s manual.

ons or ng the

sure afety

ing the stated e on 5.2

ATING MANJANUARY 2

35 GRIND

See

the

41

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42

OPERATING MANUALJANUARY 2009

MODEL CG435 GRINDER

Before a long stationary period: If the Norton-Clipper grinding machine will be out of action for a long period observe following aspects:

• Clean the machine and cover it with a tarp. • Protect the electric motors from moisture, heat, dust and impacts.

After a long stationary period: See Section 5.1 Initial operation.

6.6 PROCEEDINGS – BEFORE AND AFTER STATIONARY PERIOD

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43

OPERATING MANUALJANUARY 2009

MODEL CG435 GRINDER

________________________________________________________________ Notes ________________________________________________________________

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44

OPERATING MANUALJANUARY 2009

MODEL CG435 GRINDER

7.1 Recommendations

7.2 Maintenance and inspection list

7.3 Repairing

7.4 Grinding disc replacement / assembly

7.5 Driving part

7.6 Center axle maintenance

7.7 Center pulley maintenance

7.8 Pulley maintenance

7.9 Contra pulley maintenance

7.10 Tension pulley maintenance

7.11 Other maintenance

CONTENTS – SECTION 7

Page 45: MODEL CG435 GRINDER - nortonabrasives.com

7.1

7.2

Fairepreg Opon Thethe Thenumperonc Duvarcon Ou

RECO

MAIN

ilures due pair costs agular mainte

perational sproper ma

e table in se machine.

e time indicmber of woriod can bece a year.

e to differery. Preparenditions and

ur specialist

Priothe its s

OMMEN

FollOEMwor Paymot

TENAN

to inadeqund potentiaenance is re

afety and sintenance.

section 7.2

cations areorking houre extended

ent workinge a suitad experienc

ts will be ha

or to any repmachine ag

safety off po

NDATIO

ow additionM parts, if ik.

y attention ttors.

NCE A

uate or incally long peequired.

service life

shows reco

e based onrs is not ac

d. However

g conditionsble inspecce.

appy to ass

pair work ogainst unintosition. Sec

ONS

nal operatinncluded, du

o special n

AND IN

correct mairiods of dow

of the mac

ommended

n uninterrupchieved dur, a full ove

s, inspectioction sche

ist with mo

n the machtentional acction 2.6

ng and mainuring your s

otice given

NSPECT

ntenance mwn time for

chine depe

d service int

pted operaturing the coerhaul mus

on and madule cons

re advice.

hine and its ctivation. Pu

ntenance pservice and

in instructi

TION L

MOD

may generr the machin

end, among

tervals for

tion. When orrespondint be carrie

aintenance idering kn

drives, secut the mach

rocedures od maintenan

ons for elec

LIST

OPER

DEL CG43

rate very hne. Therefo

g other thin

normal use

the indicang period, d out at le

intervals mnown work

cure hine in

of nce

ctric-

RATING MANJANUARY 2

35 GRIND

igh ore,

gs,

e of

ted the

east

may king

45

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46

OPERATING MANUALJANUARY 2009

MODEL CG435 GRINDER

Operating hours/time period

Inspection points, and maintenance instructions

12 hours after repairing Check all accessible screw connections for tightness.

Every 100 hours Clean the grease zerk and add one pump of NLGI-2 grease to the gear box. (see below image for location) Note: 115V version only.

Daily and prior to starting work

Verify all safety devices are working correctly. Check the power supply cable for damage. Check the dust collector hose for damage. Check grinding disk coupling and remove any foreign material and debris. Check the grinding disc and the coupling for wear. Check the tension of the V-belt, adjust as is required. Check the brush dust seal.

Quarterly Clean the machine with a damp cloth.Annually Full overhaul and cleaning of the complete

machine. Replacement of the pulley parts. (about 200 hours).

Note: 115V model only.

Grease zerk location

Page 47: MODEL CG435 GRINDER - nortonabrasives.com

7.3

7.4

As conpertrai If ma It isa rthe Scr(str

REPA

GRIND

previouslynducting inrsonnel, by ined by an

parts or aintenance

s advisableule, produc

e correspon

rews that hrength, mat

AIRING

Priothe Usevoid

DING D

y mentioneitial repair taking thisexpert on t

componenmust be fol

e to stock alction standsnding spare

have been rterial) and d

G

or to any repmachine ag

e of non-origd the machi

DISC R

ed in Secwork on th advice, mahe machine

ts are to llowed.

ll spare or wstill periods part.

removed mdesign.

pair work ogainst unint

ginal replacne warrant

REPLA

ction 5.1e machine aintenance e.

be repla

wear parts are more e

ust be repla

n the machtentional ac

cement comy.

ACEME

Initial opewith the spersonnel

aced, the

that cannoexpensive t

aced with t

hine and its ctivation. Se

mponents o

ENT/AS

MOD

eration, weupport of Nget the opp

following

t be obtainethan the co

hose of the

drives, secee Section

or wear part

SSEMB

OPER

DEL CG43

e recommeNorton-Clipportunity to

sequence

ed quickly. ost for carry

e same qua

cure 2.6.

ts may

BLY

RATING MANJANUARY 2

35 GRIND

end per be

of

As ying

ality

47

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Disassem1. Ma2. The3. Tilt

(6)4. Re5. Tak6. Loo

Assem7. 8. 9. 10. 11.

mbly: ake sure thae steer (8) t the machi. move the ske the adaposen the bo

mbly: Clean the fPlace the dTighten theLock the fleTilt the ma

Whedriv Alw

at the powemust set inne to the ba

spring cottepter (9) out olts (3) so t

flex disc (1)diamond wie bolts (3) aex discs (9)chine forwa

en replacine pulley an

ays replace

er supply is the upper ack with the

ers (2) of the flex he diamond

) thorough.ngs (4) on t

and place th) with a spriards.

g the grindd the diamo

e any worn

disconnecthole of the e help of th

disc (1) d wings (4)

the adapterhe adapter (ng cotter (2

ing disc, alsond tool ho

fasteners.

ted from theadjustablee handgrip

can be rep

r (9). (9) with wing2).

so check tholders.

MOD

e electrical e blocks. s (6) and la

placed.

gs under th

he condition

OPER

DEL CG43

inlet (7).

ay it down o

e flex disc (

n of the

RATING MANJANUARY 2

35 GRIND

on the steer

(9)

48

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r

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7.5

230

Dis

DRIVI

0V/400V M

sassembly1. Unscre

can be 2. Releas

remove3. Remov

ING PAPrior to adrives, seSection 2

Machines:

y: ew the moto

taken off. se the tensed. ve the diam

ART any repair wecure the m2.6.

or bolts, so

ion of the t

ond plate h

work being cmachine aga

o the motor

tension pul

holder (25).

carried out ainst uninte

(1), fill-up

lley (23) so

on the macentional act

MOD

block (2) a

o the PU b

chine or its ivation. See

OPER

DEL CG43

and cover (2

elt (3) can

e

RATING MANJANUARY 2

35 GRIND

20)

be

49

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50

OPERATING MANUALJANUARY 2009

MODEL CG435 GRINDER

4. Release the tension of the pulleys (27) and contra pulley (26) by unscrewing the bolts (5) and removing the cover plates (11) and (10) and the housing under plate (8).

5. Remove the V-belts. 6. Disassemble the pulleys (27) and contra pulley (26) by unscrewing the

bolts by cover plates (13) and (12). 7. Unscrew the bolts by the center ring (15) and take off the drive

mechanism (24). Assembly:

8. The v-ring seal (4) is glued to the ring with Loctite 407. 9. Assemble the parts in the reverse order that they have been

disassembled.

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51

OPERATING MANUALJANUARY 2009

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115V Machines:

19

12

3

1

6

9

8

16

20

17

24

25

21

22

2

5 7

4

11

10

15

18

23

13

14

Page 52: MODEL CG435 GRINDER - nortonabrasives.com

Dis

As

sassembly1. Unscre

plate (32. Remov3. Releas

remove4. Remov5. Releas

unscrewhousing

6. Remov7. Disass

bolts by8. Unscre

mecha

sembly: 9. The v-r10. Assem

disasse

PriodriveSect

y: ew the nuts3) in place. ve the covese the tensed. ve the tool hse the tenwing the bog under pla

ve the V-beemble the y cover pla

ew the bonism (8).

ring seal (2ble the parembled.

r to any repes, secure ttion 2.6.

s holding t r (23). ion of the t

holder. sion of tholts (7) andate (15). lts. pulleys (1tes (5) and

olts by the

1) is glued rts in the rev

pair work bethe machin

the motor (

tension pul

he pulleys removing

8) and con (6).

e center r

to the ring verse order

eing carriedne against u

(1), gear re

lley (13) so

(18) and the cover p

ntra pulley

ring (12) a

with Loctiter that they h

d out on theunintentiona

MOD

educer (2),

o the PU b

contra puplates (5) an

(14) by un

and take

e 407. have been

e machine oal activation

OPER

DEL CG43

, and adap

elt (4) can

ulley (14)nd (6) and

nscrewing

off the dr

or its n. See

RATING MANJANUARY 2

35 GRIND

pter

be

by the

the

rive

52

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7.6

Dis

CENT

PridriSe

sassembly1. Remov2. Remov3. Remov

(4) and

TER AX

ior to any reves, secure

ection 2.6.

y: ve the retainve the bearive the retaid the retaini

XLE MA

epair work e the mach

ning ring (1ing housingining ring (ng ring (12

AINTE

being carrieine against

1). g (6) and di13) and dis

2).

ENANC

ed out on tht unintention

sassemble sassemble

CE

he machinenal activatio

MOD

the bearingthe v-pulle

e or its on. See

OPER

DEL CG43

g (9). ey (5) the k

RATING MANJANUARY 2

35 GRIND

key

53

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54

OPERATING MANUALJANUARY 2009

MODEL CG435 GRINDER

4. Remove the key (1) and retaining ring (2) and disassemble the v-pulley (3).

Assembly:

5. Make sure that the bearing (9) and bearing housing (6) are clean and rub the bearing (9) with a few drops of Loctite 641.

6. Assemble the parts in the reverse order that they have been disassembled.

Page 55: MODEL CG435 GRINDER - nortonabrasives.com

7.7

Dis

CENT

sassembly1. Unscre2. Push th3. Remov

ring (4)4. Remov

flange

TER PU

PrdrSe

y: ew the 6 bohe center ave the coup) from the cve the reta(7).

ULLEY

rior to any rrives, securection 2.6.

lts of the maxle (13) oupling (2) oucoupling andaining ring

MAIN

repair workre the mach

motor mountt of the couut of the pd disassem(11) and

TENA

being carrihine agains

t plate (6) supling (2). ulley (1) a

mble the beadisassemb

NCE

ied out on tt unintentio

MOD

so it can be

nd removearing (3). ble the hou

the machineonal activati

OPER

DEL CG43

removed.

e the retain

using bear

e or its ion. See

RATING MANJANUARY 2

35 GRIND

ing

ring

55

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56

OPERATING MANUALJANUARY 2009

MODEL CG435 GRINDER

5. Disassemble the central bearing housing (10) by removing the retaining rings (8) and (11) and the bearing (9).

Assembly: 6. Make sure that the bearings (9) and (3) and bearing housings (10) and (1)

are clean. 7. Rub the bearings (9) and (3) in with a few drops of Loctite 641. 8. Assemble the parts in the reverse order that they have been

disassembled.

Page 57: MODEL CG435 GRINDER - nortonabrasives.com

7.8

Dis

PULL

sassembly1. Remov2. Take o3. Remov

the key4. Disass

seal (75. The fle

EY MA

PrdrSe

y: ve the retainoff the bearive the retainy (2) and themble the ). x pins (9) c

AINTEN

rior to any rrives, securection 2.6.

ning ring (4ng housingning rings (e retaining bearing ho

can be remo

NANCE

repair workre the mach

4). g (5) and dis10) and (11ring (12).

ousing (3) a

oved by un

E

being carrihine agains

sassemble 1) and disa

and remove

screwing th

ied out on tt unintentio

MOD

the bearingssemble th

e the bearin

hem.

the machineonal activati

OPER

DEL CG43

g (6). he v-pulley (

ng (13) and

e or its ion. See

RATING MANJANUARY 2

35 GRIND

(1),

d v-

57

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58

OPERATING MANUALJANUARY 2009

MODEL CG435 GRINDER

Assembly:

6. Make sure that the bearings (6) and (13) and bearing housings (5) and (3) are clean and rub the bearings (6) and (13) with a few drops of Loctite 641.

7. Rub the flex pins with Loctite 603 when assembling them. 8. Assemble the parts in the reverse order that they have been

disassembled.

Page 59: MODEL CG435 GRINDER - nortonabrasives.com

7.9

CONT

TRA PU

PriodrivSec

ULLEY

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DEL CG43

or its n. See

RATING MANJANUARY 2

35 GRIND

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Page 60: MODEL CG435 GRINDER - nortonabrasives.com

7.10

Dis

As

0 TEN

sassembly1. Take o2. Remov

and the3. Remov

removi

sembly: 4. Make s

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sure that tharings (3) wble the pembled.

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RATING MANJANUARY 2

35 GRIND

10)

by

rub

een

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Page 61: MODEL CG435 GRINDER - nortonabrasives.com

7.11

Dis

As

Chsea Cle

Apat r

1 OTH

sassembly

1. Unscre2. Remov3. Disass

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(7) and remning ring (3bearing (2)

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r, and replaons from th

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(2) and beaops of Loctthe revers

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over plate (6off the pulleng the retai

aring housiite 641. se order

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mponents o

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6). ey (4). ning rings (

ng (4) are

that they

no longer p

r and other

d air for clea

or wear part

OPER

DEL CG43

(1) and (8).

clean and

have be

rovide a go

r moving pa

aning

ts may

RATING MANJANUARY 2

35 GRIND

rub

een

ood

arts

61

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8.1 Directions for electrical engineering

8.2 Electric Circuits Diagram - 230V / 13A / 50 and 60 HZ

8.3 Control Panel Layout and Device Settings - 230V / 13A / 50 and 60 HZ

8.4 Electrical Schematic – 115V / 15A

8.5 Control Panel Layout and Device Settings - 115V / 15A

CONTENTS – SECTION 8

Page 64: MODEL CG435 GRINDER - nortonabrasives.com

8.1

To or c

DIREC

identify elecall a Norto

CTION

Work perforguidaaccor

The reapproin theapplicInitial

ectrical comon-Clipper s

NS FOR

on electricrmed by a s

ance and surdance with

esults of alopriate meae European cable U.S. goperation.

mponents reservice cen

R ELEC

cal equipmeskilled electupervision oh the electric

l electrical rasurement t

VBG4 andguidelines,

efer to the eter.

CTRICA

ent or operatrician or byof a skilled ecal enginee

repair worktechniques VDE 0701as appropr

electrical sc

AL EN

ating materiy trained peelectrician aering regula

k must be veper the reg standardsriate. See a

MOD

chematics

GINEE

ials may onersons undeas well as i

ations.

erified usingulations st or per the

also Section

OPER

DEL CG43

in Section

ERING

nly be er the in

g the ated

n 5.2

RATING MANJANUARY 2

35 GRIND

8.2

64

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OPERATING MANUALJANUARY 2009

MODEL CG435 GRINDER

8.2 ELECTRIC CIRCUITS DIAGRAM 23OV / 13A / 50 AND 60 HZ

Page 66: MODEL CG435 GRINDER - nortonabrasives.com

66

OPERATING MANUALJANUARY 2009

MODEL CG435 GRINDER

8.4 ELECTRICAL SCHEMATIC 120V / 15A

Page 67: MODEL CG435 GRINDER - nortonabrasives.com

8.5 FO

CONTOR 120

ITEM NUMBER

1 2 3 4 5 6 7 8 9 10 11

TROL PV / 15A

PN P003743P003755P003741P0037405330005P003757P003739P000712714657

P003756P000329

PANELA

QTY3 1 MA5 1 UN1 1 SU0 1 ST5 25 12/7 5 12/9 2 CO2 1 PL

1 ST6 1 CO9 1 LIN

L LAYO

ANUAL STARNDERVOLTAGURFACE MOUTOP BUTTON/3 CORD - 25/3 CORD - 5'

ORD GRIP LUG, 2 POLE TRAIN RELIEORD GRIP NK, QUICK, 5

OUT AN

DESCRIPRTER GE TRIP, 115UNT ENCLOSN 5' SECTIONSECTION

W/ GROUNDF

5/16, CLIP CL

ND DE

MOD

PTION

5VAC 60 Hz SURE

D, 120VAC, 1

LOSURE

EVICE

OPER

DEL CG43

5 AMP

SETTI

RATING MANJANUARY 2

35 GRIND

INGS

67

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OPERATING MANUALJANUARY 2009

MODEL CG435 GRINDER

9.1 Troubleshooting - grinding machine

9.2 Troubleshooting - electrical system

CONTENTS – SECTION 9

Page 70: MODEL CG435 GRINDER - nortonabrasives.com

9.1

FaEx

Un

Regrpe

TROU

ault xcessive vi

nusual nois

educed or nrinding erformance

UBLESPrior to anmachine mthe machin

Pbration Im

b P

ses D W D Dco

no

e

Gthw Inth T

HOOTy repair wo

must be secne in its Saf

Possible Cambalance droken grind

PU-belt is to

Defective be

Wrong tensi

Defective mo

Debris depooupling.

Grinding toohe maximum

wear.

nappropriathe applicati

Too low tens

ING – ork on the mcured againfety off pos

ause due to wornding tools.

oo tight.

earing.

on of the V

otor bearing

osit on the

ols have ream permissib

e grinding ton.

sion of the V

GRINDmachine or nst unintentsition. See

R or R

br Rth

V-belt.

g.

Cthre CVif C C

ached ble

tool for

V-belt.

R Rtogrsu R

DING Mits drives, tional activasection 2.6

MO

Remedy Replace all w

roken parts

Release the he upper be

Check the behe axle driveplace if ne

Check the teV-belt, repla

necessary

Change the

Clean the co

Replace the

Replace the ools with aprinding toolurface to be

Re-tension t

MACHIthe ation. Put 6.

OPE

ODEL CG4

worn or s.

tension of elt. earing on e shaft and

ecessary.

ension of thce the V-be.

motor.

oupling.

worn parts

grinding ppropriate s for the e treated.

he V-belt.

INE

RATING MAJANUARY

435 GRIN

d

he elt

s.

70

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Page 71: MODEL CG435 GRINDER - nortonabrasives.com

9.2

FaMsw

Mwh

TROU

ault otor does n

witch on

otor turns ohile running

UBLES

Work perforguidaaccor

Prior machthe m

Pnot U

p D Gtr

off g

Mtrov Mbvo M

HOOT

on electricrmed by a s

ance and surdance with

to any repaine must be

machine in it

Possible CaUnder voltag

ower interru

Defective Co

GFCI deviceripped

Motor protecriggered beverload.

Motor protececause of loltage cond

Motor defect

ING –

cal equipmeskilled electupervision oh the electric

air work on e secured ats Safety of

ause ge trip due uption

omponent

e

ction switchcause of

ctor switch ow or undedition.

tive.

ELECT

ent or operatrician or byof a skilled ecal enginee

the machinagainst uninff position.

Rto C

suan Treco Rreagan

h

tripped er

Rorco Inw Ha co

TRICA

ating materiy trained peelectrician aering regula

ne or its drivntentional aSee sectio

MO

Remedy Check the mupply for prnd switch o

roubleshooeplace defeomponent.

Reset GFCI etry. If devigain, determnd replace.

Reduce addr increase eord wire siz

ncrease extwire size.

Have motor trained pro

onfirm.

AL SYS

ials may onersons undeas well as i

ations.

ves, the activation. Pon 26.

OPE

ODEL CG4

main power roper voltagon again.

ot and ective

device andice trips mine cause. itional loadextension ze.

tension cord

checked byofessional to

STEM

nly be er the in

Put

RATING MAJANUARY

435 GRIN

ge

d

e

d

y o

71

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MODEL CG435 GRINDER

________________________________________________________________ Notes ________________________________________________________________

Page 73: MODEL CG435 GRINDER - nortonabrasives.com

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10.1 Spares Parts - CG435

CONTENTS – SECTION 10

Page 74: MODEL CG435 GRINDER - nortonabrasives.com

10.1

1 SPARE PAARTS –

CG4335

16

MO

OPE

ODEL CG4

RATING MAJANUARY

435 GRIN

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OPERATING MANUALJANUARY 2009

MODEL CG435 GRINDER

Frame

Item Part no. Description Qty. 1 E01514 Steer 1 *2 P003799 *Control Panel, 230V, 50 and 60 HZ

(see Section 8 for parts list) 1

*2 P004567 *Control Panel, 115V / 60 Hz (see Section 8 for parts list)

1

3 E01515 Bottom handle 1 4 E01513 Wheel frame 1 5 E01496 Disc knob M12 1 6 E03550 Locking pin complete 1 7 Retaining ring 4 8 E01491 Wheel 2 9 E01498 Tube cap 50x30 2 10 M14 lock nut 2 11 E01497 Tube cap 50x50 3 12 M14 washer 2 13 E01492 Megi bush 2 14 M14x75 hexagon bolt 2 15 M12x80 hexagon bolt + M12 lock nut 1 16 6960020 Cotter Pin 1

Page 76: MODEL CG435 GRINDER - nortonabrasives.com

CG

G435-230V (50 and 600 HZ) /CG435-230/4000V / CG435

MO

5-110V 50 H

22

23 2

OPE

ODEL CG4

HZ

24

RATING MAJANUARY

435 GRIN

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OPERATING MANUALJANUARY 2009

MODEL CG435 GRINDER

Planetary system – CG435-230V (50 and 60 HZ) /CG435-230/400V / CG435-110V 50 HZ Item Part no. Description Qty. 1 E01493 Motor 2,2 kw / 230v / 50hz 1 E01522 Motor 2,2 kw / 230v / 60hz 1 E01525 Motor 3,0 kw / 230/400v 1 E01518 Motor 2,2 kw / 110v / 50hz 1 2 E01465 Fill-up block 1 3 E01479 Pu belt 1 4 E01494 V-ring seal 1 5 Hexagon socket head cap screw m8x35 +

Contra nut m8 8

6 E01509 Housing scroll 1 7 E01512 Tension pulley mount ring 1 8 E01510 Housing bottom plate 1 9 E01485 V-belt 3 10 E01502 Center axle bottom cover 1 1 11 E01505 Cover plate bottom 3 12 E01506 Cover plate contra pulley 1 13 E01507 Cover plate 3 14 E01511 Housing top plate 1 15 E01503 Center ring 1 16 E01484 V-belt 1 17 E01504 Check cover 3 18 E03689 Disc knob m8x20 2 19 E01473 Hinge plate 2 20 E01516 Cover 1 21 E03502 Rubber seal 1.55m 22 E01483-1 Shaft coupling, upper 1 23 CP-10008 Spider coupling 1 24 E01483-2 Shaft coupling, lower 1

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OPERATING MANUALJANUARY 2009

MODEL CG435 GRINDER

115V 60 Hz

22

16

15

2

1

3

5

6

7

8

9

For Item 7 See Larger

View A

View A

4

10 11

14

13

12

17

18

12

21

20

23 24 25

Page 79: MODEL CG435 GRINDER - nortonabrasives.com

79

OPERATING MANUALJANUARY 2009

MODEL CG435 GRINDER

Planetary system – 115V 60 Hz Item Part no. Description Qty. 1 P004621 Motor, 1.75 hp / 115v / 60 hz / 1

phase 1

2 PA-10225 Adapter plate 1 3 E01479 Pu belt 1 4 E01494 V-ring seal 1 5 Hexagon socket head cap screw m8x35 +

Contra nut m8 8

6 E01509 Housing scroll 1 7 E01512 Tension pulley mount ring 1 8 E01510 Housing bottom plate 1 9 E01485 V-belt 3 10 E01502 Center axle bottom cover 1 1 11 E01505 Cover plate bottom 3 12 E01506 Cover plate contra pulley 1 13 E01507 Cover plate 3 14 E01511 Housing top plate 1 15 E01503 Center ring 1 16 E01484 V-belt 1 17 E01504 Check cover 3 18 E03689 Disc knob m8x20 2 19 E01473 Hinge plate 2 20 E01516 Cover 1 21 E03502 Rubber seal 1.55m 22 ** P004623 ** Gear reducer (required with item 1, p/n:

p004621) 1

23 CP-10007 Shaft coupling, upper 1 24 CP-10008 Spider coupling 1 25 E01483-2 Shaft coupling, lower 1

Page 80: MODEL CG435 GRINDER - nortonabrasives.com

MO

OPE

ODEL CG4

RATING MAJANUARY

435 GRIN

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OPERATING MANUALJANUARY 2009

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Center Axle Item Part no. Description Qty. 1 Key 1 2 Retaining ring 1 3 E01487 V-pulley 1 4 Key 1 5 E01488 V-pulley 1 6 E01461 Central bearing housing bottom 1 7 Key 1 8 E01463 Center axle 1 9 222-2331-E Bearing 1 10 Retaining ring 1 11 Retaining ring 3

Page 82: MODEL CG435 GRINDER - nortonabrasives.com

MO

OPE

ODEL CG4

RATING MAJANUARY

435 GRIN

82

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OPERATING MANUALJANUARY 2009

MODEL CG435 GRINDER

Drive Mechanism Item Part no. Description Qty. 1 E01482 Pulley 1 2 E01483-2 Shaft coupling 1 3 E01477 Bearing 1 4 Retaining ring 1 5 E03504 Stud bolt M14x100mm 4 6 E01467 Motor mount plate 1 7 E01466 Housing bearing flange 1 8 Retaining ring 2 9 E01490 Bearing 1 10 E01462 Central bearing house top 1 11 Retaining ring 1

Page 84: MODEL CG435 GRINDER - nortonabrasives.com

MO

OPE

ODEL CG4

RATING MAJANUARY

435 GRIN

84

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OPERATING MANUALJANUARY 2009

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Pulley Axle I Item Part no. Description Qty. 1 E01486 V-pulley 1 2 Key 1 3 E01458 Bearing housing bottom 1 4 Retaining ring 4 5 E01460 Bearing housing top 1 6 E03245 Bearing 2 7 E01489 V-ring seal 1 8 E01468 Pulley axle I 1 9 E01474 Flex pin 4

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MO

OPE

ODEL CG4

RATING MAJANUARY

435 GRIN

86

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87

OPERATING MANUALJANUARY 2009

MODEL CG435 GRINDER

Pulley axle II Item Part no. Description Qty. 1 E01486 V-pulley 1 2 Key 1 3 E01458 Bearing housing bottom 1 4 Retaining ring 5 5 E01460 Bearing housing top 1 6 E03245 Bearing 2 7 E01489 V-ring seal 1 8 E01469 Pulley axle II 1 9 E01474 Flex pin 4

Page 88: MODEL CG435 GRINDER - nortonabrasives.com

MO

OPE

ODEL CG4

RATING MAJANUARY

435 GRIN

88

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89

OPERATING MANUALJANUARY 2009

MODEL CG435 GRINDER

Pulley axle III Item Part no. Description Qty. 1 E01486 V-pulley 1 2 Key 1 3 E01458 Bearing housing bottom 1 4 Retaining ring 5 5 E01460 Bearing housing top 1 6 E03245 Bearing 2 7 E01489 V-ring seal 1 8 E01470 Pulley axle III 1 9 E01474 Flex pin 4

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MO

OPE

ODEL CG4

RATING MAJANUARY

435 GRIN

90

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Page 91: MODEL CG435 GRINDER - nortonabrasives.com

91

OPERATING MANUALJANUARY 2009

MODEL CG435 GRINDER

Contra pulley Item Part no. Description Qty. 1 Key 1 2 E01464 Contra pulley axle 1 3 222-2331-E Bearing 2 4 Retaining ring 3 5 E01486 V-pulley 1 6 Retaining ring 1 7 E01480 Pulley 1 8 E01459 Bearing housing contra pulley 1 9 Retaining ring 2 10 Key 1

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MO

OPE

ODEL CG4

RATING MAJANUARY

435 GRIN

92

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OPERATING MANUALJANUARY 2009

MODEL CG435 GRINDER

Tension pulley Item Part no. Description Qty. 1 Retaining ring 2 2 E01478 Bearing 1 3 Retaining ring 1 4 E01481 Pulley 1 5 E01471 Tension pulley axle 1 6 E01508 Cover plate tension pulley 1 7 M10x25 Countersunk head screw 1

Page 94: MODEL CG435 GRINDER - nortonabrasives.com

94

OPERATING MANUALJANUARY 2009

MODEL CG435 GRINDER

Fig. 10.10

Page 95: MODEL CG435 GRINDER - nortonabrasives.com

95

OPERATING MANUALJANUARY 2009

MODEL CG435 GRINDER

Diamond plate holder

Item Part no. Description Qty.

1 E01476 Flex disk rubber plate 1

2 E03292 Flex disc rubber 4

3 E01472 Flex disc 1

4 BE0072 Spring cotter 2

5 E03293 Diamont disc rubber 2

6 BG300212 Adapter 435 1

7 BE0131 M6x8 Countersunk head screw 9

8 Diamond wing 3

9 BE0103 Retaining ring 16, DIN 472 2

10 E03749 Locking spring 1

11

12

13

14

15

16

17

Page 96: MODEL CG435 GRINDER - nortonabrasives.com

Nortoperiod The rat Noshall with e In no of any Integrexclu This ware he Impor MOPURADDCITTELBeforread a

on warrantsd of one (1

responsibilorton's Indiappear to uexpense fo

event shaly product t

ral units suuded from t

warranty isereby discl

rtant: Befo

ODEL:__RCHASDRESS:

TY:_____LEPHOre using thand under

s all produ1) year from

ity of Nortianapolis, Ius upon inor transport

ll Norton bto operate

uch as gasothis warran

s in lieu oflaimed.

re placing e

_______E FROM:_______

____ STNE NO

his equipmrstand the

ucts manufam the date

ton under tIndiana Disspection attation born

be liable foproperly.

oline enginnty and are

f all other w

equipment i

__ SERIM:_____

________TATE:__

:______ment, make

instruction

WAactured byof shipme

this warranstribution Ct such poinne by the cu

or conseque

nes, electre subject to

warranties,

in operation

IAL NO___________________ Z________

sure that pns in this o

ARRANT it against

ent to the cu

nty is limiteCenter, or nt, to have ustomer.

ential or in

ic motors,o the prime

, expressed

n, record the

O:_____________________ZIP:___________person usiowner’s m

TY defects in ustomer.

ed to replaat a point been defec

ncidental da

, batteriese manufactu

d or implie

e following

___________ ___ _____ ___ _ ing it

manual.

MO

workmans

acement or designatedctive in ma

amages ari

, tires, traurer's warr

d, and all s

information

OPE

ODEL CG4

ship or mat

repair of dd by it, of saterial or w

ising out o

ansmissionranty.

such other

n.

RATING MAJANUARY

435 GRIN

terials for a

defective psuch part aworkmansh

f the failur

ns, etc., are

warranties

96

NUALY 2009DER

a

parts s

hip,

re

e

s

Page 97: MODEL CG435 GRINDER - nortonabrasives.com

SSaint-Gob2270 WesStephenvi

Phone

Fax:

ain Abrasst Washingtoille, TX 7640

e: 800-554-8 254-918-2 800-443-1 254-918-2

sives, Inc.on Street 01-3798

8003 2310 1092 2312