modern food processing - january 2012
DESCRIPTION
'MODERN FOOD PROCESSING’ is the leading monthly business magazine in India exclusively for the food processing industry. It covers the latest manufacturing trends, business management strategies/issues and key technologies in the Indian and international space pertaining to this sector.TRANSCRIPT
Modern Food Processing January 2012
Also
ava
ilabl
e in
Sri
Lank
a, M
alay
sia,
Sin
gapo
re, T
haila
nd, T
aiw
an, C
hina
& H
ong
Kon
g
5January 2012 | Modern Food Processing
EDITORIAL
Time to ‘Leap’
Manas R [email protected]
5
EditorialAdvisory Board
Dr A S Abhiraman Former Executive
Director - Research, Hindustan Lever Ltd
Prof M Y Kamat Former Head,
Food Engg & Technology Dept, UICT, Mumbai
At the outset, here is wishing all our stakeholders a Great New ‘Leap’ Year
ahead! Perhaps, the time is ripe when the country will be counted as the
fastest-growing economy on earth along with unparallelled opportunities to
transform the lives of millions vis-à-vis the much-needed inclusive growth.
In retrospect, the year 2011 was quite eventful for the Indian food processing sector and
the country, in general. Amid sweeping mega global trends – from the Jasmine Revolution to
the unprecedented stress on the Euro Zone and their rising ricochets across the globe – India
stood tall as one of the few key growth markets, albeit with tapered rate of economic ascent.
Towards the fag end of the year, the country witnessed introduction of two much-awaited
policy initiatives that would significantly impact the path ahead for the food & beverage
sector. However, Foreign Direct Investment (FDI) in retail and the ambitious Food Security
Bill are still hanging fire, thanks to multiple socio-economic-political resistances and an
unprecedented policy paralysis that gripped almost the entire last year.
While the country currently wastes a colossal 30 per cent of its fruit &
vegetable produce and has only about 20 million tonne of cold storage
capacity, it is high time to get things sorted and raise the bar. What is
wrong in allowing majority FDI stakeholding in retail, if that takes
our food storage and processing infrastructure to the next level? Has
the time come to revisit the rationale of having the Agriculture
Produce Marketing Committee (APMC) Act in today’s market-
driven economy as well as to have a fair playing field for producers
& consumers?
Given this scenario, it will be interesting to see if the sector
can adopt the approach to leapfrog rather than merely catch up
in the race ahead to offer greater productivity, energy efficiency
and f lexibility by virtue of next-gen products and processes. That
said, it is imperative to put into action adequate safeguards and
regulatory practices to ensure that the intended reforms stay on
the right track.
This edition of ‘Modern Food Processing’ ref lects all the above
and more, with a focussed mix of the past, present and future.
All these should lead to smarter technology, precise pricing,
superior customer service and proficient performance for the food
& beverage sector. Of course, we will review the trends regularly
and present the analysis for you in the times ahead.
7January 2012 | Modern Food Processing
Note: ` stands for Indian rupee, $ stands for US dollar and £ stands for UK pound, unless mentioned otherwise
Details on page no. 28, 43, 72
HIGHLIGHTS OF NEXT EDITIONSpecial Focus: Biotech in Food
Insight & Outlook: RTE/RTC Foods
Insight & Outlook - Nutraceuticals
Special Focus - Fish Processing Fish processing industry .....................................................
Rupee depreciation .............................................................
Omega oils ..........................................................................
Marine products ..................................................................
Roundtable ..........................................................................
In Conversation With
Amol Sheth,Chairman & Managing Director, Anil Ltd .......................................................
30
32
36
40
26
Nutraceutical beverages ......................................................
Nutraceutical marketing ....................................................
Nutraceutical regulation .....................................................
Product reformulation .........................................................
Interface - Ajay Khanna .....................................................
Modern retailing .................................................................
Laser diffraction ..................................................................
48
Facility Visit - Havmor Ice Cream LtdA scoop of freshness and quality ........................................ 42
50
52
4848
Automation TrendsImage-based ID readers: Scanning new opportunities......
Energy ManagementEffectual cold chain: Quintessential to keep rising fuel cost in check .....................................................
Policies & RegulationsE. coli testing: Why make it mandatory? ...........................
StrategyEffective procurement policy: Bridging demand-supply gap in edible oil industry ....................................................
Tips & TricksFood hygiene: Safety first, training must ..........................
Event ReportIndia Converting Show 2011: Enabling platform to convert potential into reality ....................................
Sweet & SnackTec India 2011: One-stop-shop technology show ...........................................................
India Packaging Show 2011 : A total package for end-user industries ..................................................
Cover visual: Mahendra Varpe
Regular SectionsEditorial ........................................................................ 5
Newsmakers of 2011 .................................................... 10
News, Views & Analysis .............................................. 14
Technology & Innovation ............................................ 22
Technology Transfer .................................................... 24
Projects ........................................................................ 71
Event List .................................................................... 72
Book Review ................................................................ 76
Products ...................................................................... 77
List of Products .......................................................... 87
List of Advertisers ...................................................... 88
58
66
68
69
73
75
41
30
53
54
55
56
60
74
52
9January 2012 | Modern Food Processing
Printed by Mohan Gajria and published by Lakshmi Narasimhan on behalf of Infomedia 18 Ltd.Senior Editor: Manas R BastiaPrinted at Infomedia 18 Ltd, Plot no.3, Sector 7, off Sion-Panvel Road, Nerul, Navi Mumbai 400 706, and published at Infomedia 18 Ltd, ‘A’ Wing, Ruby House, J K Sawant Marg, Dadar (W), Mumbai - 400 028. Modern Food Processing is registered with the Registrar of Newspapers of India under No. MAHENG / 2008 / 25262. Infomedia 18 Ltd does not take any responsibility for loss or damage incurred or suff ered by any subscriber of this magazine as a result of his/her accepting any invitation/off er published in this edition.
FOUNDER & EDITOR, NETWORK 18Raghav Bahl
PRESIDENT & EDITORIAL DIRECTOR, TV 18Senthil Chengalvarayan
SENIOR EDITORManas R Bastia
ASSISTANT EDITORRakesh Rao
EDITORIAL TEAMPrasenjit Chakraborty, Mahua Roy, Marcilin Madathil,
Michael Anthony, Abha Mishra, Paskaline Sebastian, Avani Jain (Ahmedabad)
ASSISTANT ART DIRECTORVaruna Naik
DESIGNMahendra Varpe
CHIEF PHOTOGRAPHERMexy Xavier
PHOTOGRAPHYNeha Mithbawkar, Joshua Navalkar
BUSINESS CONTROLLERSLovey Fernandes, Pukha Dhawan, Akshata Rane,
Deepak Bhatia, Shwetha ME, Jayashree N, Sugandha Kulkarni, Shefali Mahant
PRINTING
EXECUTIVE VICE PRESIDENTAnanth R Iyer
ASSISTANT GENERAL MANAGER PPCShekhar Khot
PRODUCTION TEAMDnyaneshwar Goythale, Surekha Karmarkar
Ravikumar Potdar, Ravi Salian, Sanjay Shelar
OVERSEAS CONTACT Ringier Trade Media Ltd CHINA
1001 Tower 3, Donghai Plaza, 1486 Nanjing Road, West, Shanghai 200040, China Tel: +86-21 6289 – 5533 Ext. 368, Fax: +86-21 6247 – 4855
(Craig Shibinsky) Email: [email protected]
Ringier Trade Media Ltd HONG KONG9/F, Cheong Sun Tower, 118 Wing Lok Street, Sheung Wan, Hong Kong
Tel: +852 2369 – 8788 Ext. 21, Fax: +852 2869 – 5919 (Octavia Au-Yeung) Email: [email protected]
Ringier Trade Media Ltd TAIWANRoom 3, Fl. 12, No. 303, Chung Ming S. Rd., Taichung, Taiwan
Tel: +886-4 2329 – 7318 Ext. 16, Fax: +886-4 2310 – 7167 (Sydney La) Email: [email protected]
Ringier Trade Media Ltd SINGAPORETel: +65 9625 7863; Fax: +65 6841 5273
(Annie Chin) Email: [email protected]
Ringier Trade Media Ltd GERMANY, AUSTRIA, SWITZERLANDTel: +41-44 734 0472, Fax: +41 44 734 0680
Email: [email protected]
USA Tel: (513) 527-8800 Fax: (513) 527-8801
Email: [email protected]
USA Alfredo Domador, 6505 Blue Lagoon Drive, Suite 430 Miami, FL. 33126, USA
Tel: (305) 448-6875 Fax: (305) 448-9942
GROUP CEO, NETWORK 18Haresh Chawla
GROUP COO, NETWORK 18B Sai Kumar
CEOPUBLISHING, INFOMEDIA 18Sandeep Khosla
EVPHUMAN RESOURCESSanjeev Kumar Singh
ASSOCIATE VICE PRESIDENTSudhanva Jategaonkar
ADVERTISING SALESShashin Bhagat (Ahmedabad)
Mahadev B (Bengaluru)
Hari Hara Subramaniam (Chennai)
Prakash N (Coimbatore)
Rahul Hanchate (Hyderabad)
Ameya Gokhale (Indore)
Durgesh Grover ( Jaipur)
Inder Dhingra (Ludhiana)
Mukesh Yadav (New Delhi)
Rohit Dass (Pune)
Chirag Pathak (Vadodara)
MARKETING TEAMGanesh Mahale, Prachi Mutha, Varsha Nawathe, Abhay Borkar
NEWSSTAND AND SUBSCRIPTIONS
DISTRIBUTION HEADSunil Nair
DEPUTY GENERAL MANAGERManoj Palsay
SENIOR MANAGER SUBSCRIPTIONSSheetal Kotawdekar
COORDINATORSRahul Mankar, Anant Shirke, Sarita Quadros,Chaitali Parkar, Kamlesh Mathkar, Vaibhav Ghavale
SERVICES
SUBSCRIPTION SERVICES
For subscription queries, write to
or call +91 22 30034631-34 or toll free 1800 200 1021
PERMISSIONS
For subscription to copy or reuse material from Modern Food Processing,
Write to [email protected]
• Monthly Issue Price: ` 100
• Annual Subscription: ` 799
Views and opinions expressed in this magazine are not necessarily those of Infomedia 18 Ltd, its publisher and/or editors. We at Infomedia 18 Ltd do our best to verify the information published but do not take any responsibility for the absolute accuracy of the information. Infomedia 18 Ltd does not accept the responsibility for any investment or other decision taken by readers on the basis of information provided herein. Infomedia 18 Ltd does not take responsibility for returning unsolicited material sent without due postal stamps for return postage. No part of this magazine can be reproduced without the prior written permission of the publisher. Infomedia 18 Ltd reserves the right to use the information published herein in any manner whatsoever.
Infomedia 18 Ltd. is the publishing arm of Network18.
NEWSMAKERS OF 2011
Modern Food Processing | January 201210
Simbhaoli Sugars forms JV with UK company( January) Simbhaoli Sugars Ltd (SSL) has formed a joint venture ( JV) with the UK-based trading firm ED & F Man Holdings (EDFM) to set up a sugar refinery in Gujarat at an investment of ` 228 crore. The greenfield sugar refinery will be set up in Kandla, Gujarat, with a capacity of 1,000 tonne per day. The JV company will sell the white sugar in the domestic market as well as outside India.
Agri-produce
Kohinoor Foods and McCormick to form JV ( June) Basmati rice distributor Kohinoor Foods Ltd (KFL) has formed a joint venture with the US-based food and seasonings maker McCormick and Company, to market and sell its Kohinoor basmati rice & food products in India. McCormick will hold 85 per cent stake in the joint venture and it will invest a total of $ 115 million. Kohinoor Foods makes and distributes rice as well as cooking pastes, spices, seasonings and frozen foods in India.
Peruvian cola maker enters India(February) The Peruvian company Ajegroup, maker of Big Cola brand, has forayed into India. The Ajegroup plans to extend the reach of Big Cola in Maharashtra and Gujarat before moving to other states. The Peruvian company stepped outside its home turf last year by launching its operations in Thailand. It also has a bottling plant in Patalganga, Maharashtra. The unit, set up at an investment of ` 50 crore, can fill 600 bottles per minute.
Beverages
SABMiller acquires Foster’s Group (September) SABMiller Plc has acquired the Australia-based Foster’s Group. The acquisition of Foster’s is consistent with SABMiller’s strategic priorities and will provide SABMiller with exposure to Australia’s strong economic growth prospects; a leading position in the stable and profitable Australian beer industry. Besides, it will also provide opportunity to apply SABMiller’s capabilities and scale to improve Foster’s financial and operating performance.
PepsiCo reintroduces Duke’s range in Mumbai(October) Seven years after stopping its sales, PepsiCo India has relaunched the Duke’s range of beverages in Mumbai. Duke’s will now be available in four flavours – Raspberry, Masala Soda, Ginger and Ice Cream Soda - in 200 ml retro style returnable glass bottles for ` 10 and a 500 ml PET bottle for ` 25. These beverages will be manufactured at the Duke’s facility in Mumbai.
Coca-Cola to invest $ 2 billion in India over five years (November) The Coca-Cola Company announced that it would invest $ 2 billion along with its franchisee bottlers in India over five years. That, it said, would catapult the country to the sixth-largest position in the global market in terms of volumes. Currently, India is the ninth-largest market for the company in terms of volumes across the globe. Coca-Cola plans to invest $ 30 billion across the world in the next five years. India will account for 6.6 per cent of that.
Cargill acquires German chocolate business( June) Cargill has acquired a German chocolate business, as part of the company’s wider plans to expand further into Europe. Schwartauer Werke Kakao Verarbeitung Berlin (KVB) is a business-to-business supplier of chocolate and semi-finished cocoa products. The company said that KVB’s two Berlin plants will complement its existing German cocoa and chocolate facilities in Klein Schierstedt and Hamburg.
Confectionery
Kraft Foods plans to split into two companies (August) Kraft Foods Inc said that it plans to split into two publicly traded companies, with one concentrating on snacks like Oreo cookies; Trident gum and Cadbury chocolates, while the other focussing on the North American grocery business will include Kraft cheese and Maxwell House coffee.
IDMC and Stork Foods enter strategic agreement (April) IDMC and Stork Foods and Dairy Systems BV, the Netherlands, have come together in a renewed partnership towards offering state-of-the-art solution for sterilisers and aseptic packaging systems. IDMC, together with Stork, will provide customised and economic aseptic processing solutions including after-sales services for the milk, juice, beverage and viscous food industries in India.
Dairy
Fonterra to invest $ 40 million in China ( July) Fonterra will invest $ 40 million in its third Chinese dairy farm as the company expects demand to treble in the region over the next ten years. Philip Turner, President, Fonterra China, said that there was particular demand for liquid and fresh milk products. The 40-hectare farm is expected to increase Fonterra’s overall milk production in China to around 90 million litres.
NEWSMAKERS OF 2011
Modern Food Processing | January 201212
DuPont to acquire Danisco for $ 6.3 billion( January) DuPont has entered into a definitive agreement to acquire Danisco, a global enzyme and specialty food ingredients company, for $ 5.8 billion in cash and assumption of $ 500 million of Danisco net debt. Upon closing, this transaction will establish DuPont as a clear leader in industrial biotechnology with science-intensive innovations that address global challenges in food production and reduced fossil fuel consumption.
Food Ingredients
Orkla Brands buys Pune-based spice company (May) Orkla Brands has entered into an agreement to purchase Rasoi Magic Foods, a manufacturer of spices and spice mixes, located in Pune. Under the agreement, Orkla Brands is acquiring 100 per cent of the shares through its Indian company MTR Foods. “This acquisition is part of our further investment in India, which we consider to be an attractive and growing market,” said Paul Jordahl, CEO, Orkla Brands International.
Solvay inks pact with Lactose India (September) Solvay has signed an agreement with Lactose India to distribute its galactofructose (also known as lactulose) forms in India for the first time. Lactose India will promote this ingredient to its existing client base of food and supplement manufacturers. Clients of Lactose India include Abbott Healthcare, Glaxo SmithKline and major Indian dairies.
Dutch firm opens new India office (December) Purac, a division of Dutch firm CSM and a food preservation supplier, has opened a new Liaison Office in Mumbai. At present, all sales activities of the company in India were conducted through the regional office in Singapore. With this development, while the execution of sales activities will continue to be managed from Singapore, the new office in India will act as a communication channel between Purac Singapore and its Indian customers.
Tetra Pak invests £ 100 million in India(February) Tetra Pak recently invested £ 100 million in the construction of a new factory in India, which will serve the local market as well as South Asia and the Middle East. India is the biggest producer and consumer of milk worldwide and the proportion of packaged milk is expanding fast. By building a new packaging material facility in Chakan, near Pune, Tetra Pak intends to take full advantage of this trend.
Food Packaging
RJ Corp expands collaboration with PepsiCo (February) RJ Corp, PepsiCo’s biggest bottler in South Asia, has acquired the beverage maker’s entire franchisee bottling operations in Morocco for about $ 100 million. PepsiCo, which is a distant second to Coca-Cola in Africa, wants to scale up presence in Morocco where the soft drink market is estimated at $ 1 billion. The Morocco buy will give RJ Corp access to the entire North Africa market to expand its global footprint.
Graham Packaging to buy Italian firm(April) Graham Packaging has acquired Italian company Techne for Euro 8.8 million as part of its strategy to expand outside the US. The firm said its subsidiary in Italy, Graham Packaging Company Italia S.r.l., had committed to acquire the assets of Techne – Technipack Engineering Italia S.r.l – which produces extrusion blow moulding machines. Bologna-based Techne, currently in administration, produces bottles for food, beverage, pharmaceutical and personal care industries.
HNG to acquire Germany-based Agenda Glas AG (May) Hindusthan National Glass (HNG), one of the leading glass container manufacturers in India with 55 per cent marketshare in the domestic glass packaging segment, recently acquired Agenda Glas AG, Germany, entailing an investment of about ` 321 crore over the next one year. The acquisition will act as a stepping stone to the company’s global growth plans and will drive HNG’s vision of becoming one of the top 15 global glass packaging companies.
HSIL to acquire Garden Polymers( June) HSIL Ltd, one of India’s leading building product and container glass companies, has acquired 60 per cent stake in Garden Polymers Pvt Ltd. Total deal size agreed for 100 per cent stake is ` 89 crore. Garden Polymer Pvt Ltd manufactures PET bottles, caps and closures with two strategically located plants in Dharwad (Karnataka) and Selaqui (Uttarakhand). The plants are equipped with imported state-of-the-art machines and moulds.
Rexam sells closures business for $ 360 million ( June) Rexam PLC, the global consumer packaging company, has agreed to sell its beverage and speciality closures business to Berry Plastics for $ 360 million in cash, subject to certain asset adjustments. The closures business is focussed on the North American market. Rexam plans to right-size its plastic packaging operations as a result of this transaction. This is expected to give rise to an exceptional charge of around £ 25 million of which £ 15 million will be cash costs.
NEWSMAKERS OF 2011
13January 2012 | Modern Food Processing
Mettler-Toledo acquires food inspection systems maker (April) The Switzerland-based Mettler-Toledo has acquired the Smiths Detection Product Inspection Division and will adopt the well-known Eagle brand of food X-ray inspection systems. Well-known for its expert inspection products since 1998, the Eagle business will continue to operate as a separate entity using existing sales and service channels. With this acquisition, Mettler-Toledo is increasing its commitment to the food X-ray business.
Food Safety
Sealed Air to acquire Diversey for $ 4.3 billion( June) Sealed Air Corporation and Diversey Holdings Inc have entered into a definitive agreement under which Sealed Air will acquire Diversey, a leading solutions provider to the global cleaning and sanitisation market, in a transaction valued at $ 4.3 billion. Diversey provides cleaning, sanitisation & hygiene solutions to industrial and retail customers in the food & beverage, food service, healthcare and lodging sectors worldwide.
Britannia forays into breakfast mixes market ( January) Britannia Industries recently entered the ` 500-crore branded breakfast space dominated by players like MTR Foods, Kellogg India, PepsiCo and Marico. The company has launched Britannia Healthy Start, a range of ready-to-cook breakfast mixes consisting of upma, poha, porridge and oats. According to the company press release, the breakfast range is fortified with multi-grains, vegetables, pulses and nuts.
RTE Foods
Nestle to set up facility in Himachal Pradesh(March) Nestle India has chosen Himachal Pradesh for its ninth manufacturing facility in the country. The new facility to manufacture chocolate and noodles may entail an investment of around ` 400 crore. Besides, Nestle also plans to add capacity to its existing units in Punjab, Haryana, Goa & Karnataka; and a new R&D facility in Haryana.
AgroTech Foods forays into RTE segment( July) AgroTech Foods Ltd marked its entry into the Ready-to-Eat (RTE) category with the launch of its exciting new range of Sundrop 10 min Yummeals. On the new launch, Sachin Gopal, President and CEO, AgroTech Foods, said, “The RTE market will soon become one of the fastest growing sectors in the India. We are positive that Sundrop Yummeals will strike an instant chord with our customers.”
Britannia to invest ` 200 crore ( July) Britannia Industries Ltd (BIL) will invest close to ` 200 crore in setting up four greenfield manufacturing units to ramp up capacity and meet its topline growth in the bakery business. “We are growing at over 20 per cent in the bakery business. We are setting up new factories to cater to the growing demand. The first of these factories will come up in Bihar,” said Vinita Bali, Managing Director, BIL.
Marico Group sells Sweekar to Cargill India(March) The Marico Group has recently announced the divestment of its refined sunflower oil brand Sweekar to Cargill India Pvt Ltd. Saugata Gupta, CEO, Consumer Products Business, Marico, commented that in recent years, the firm has chosen Saffola as its wellness platform vehicle in the refined edible oils and health foods space. Gupta said that during Marico’s focussed journey of sustainable profitable growth, the firm recognised that Sweekar has limited fitment in Marico’s portfolio.
Miscellaneous
Future Group enters elite gourmet retailing (May) Future Group, the owner of Big Bazaar, has launched its gourmet food store, Foodhall, in Mumbai. Foodhall is the fourth organised food retailing chain in Future Group’s portfolio. The three existing ones include mass retail store Food Bazaar, no-frills small-format KB’s Fair Price stores and franchisee store FoodRite, which it acquired from South African grocery chain Shoprite. Foodhall stores will offer a range of fresh & packaged assortment foods, covering international & pan-Indian cuisines.
Rockwell Automation acquires Lektronix (May) Rockwell Automation Inc has purchased the UK-based Lektronix, a leading independent industrial automation repairs and service provider in Europe and Asia. Lektronix provides automation repairs, spares and other maintenance services for most industrial automation products, including programmable logic controllers, electric motor drives, industrial computers, and computerised numerical control equipment.
Danone buys Wockhardt nutrition business (August) Danone has agreed to buy Wockhardt Group’s nutrition business for about $ 355 million (` 1,575 crore) and enter the baby nutrition and medical nutrition markets in India. Danone will acquire Wockhardt’s nutrition business and brands, as well as related industrial operations from Carol Info Service, located in Punjab, according to Danone.
NEWS, VIEWS & ANALYSIS
Modern Food Processing | January 201214
ADF Foods recently announced plans
of going pan-India with its SOUL
brand. The company is eyeing turnover
to the tune of ` 500 crore within
the next five years. The SOUL brand
comprises pickles, chutneys and ready-
to-eat (RTE) curries. The
USP of this brand is that
all products are made
using olive oil. “SOUL is
the only premium brand
in India to manufacture
pickles in olive oil, which
is free of transfats and
cholesterol,” said Bimal
Thakkar, Managing
Director, ADF Foods.
ADF Foods recently
carried out expansions at its Nadiad
and Nashik facilities raising the
capacity by 70 and 20 tonne per day,
respectively. Already an established
player across America, Africa, Europe,
Australia, Middle East, Asia and New
Zealand, the company is aiming to
reduce its export dependence from 90
to 60 per cent.
Elaborating the pan-India
expansion, Thakkar stated that the
company has invested ` 60 crore
solely towards marketing and brand-
building initiatives. “ADF Foods is
now on an aggressive expansion spree.
We recently launched our products
in Ahmedabad after Mumbai and
Pune. In the next 12 months, SOUL
will have an all-India presence. We
will also be introducing new products
in the near future,” he
added.
M o s t f o o d
processing companies
today consider RTE
foods segment a lucrative
business opportunity and
Thakkar is optimistic
about the success
of SOUL in tier II
markets as well. “We are
already getting a good
response from non-metro markets
as RTE products give customers the
convenience of savouring delicacies
within few minutes. The cooking
time is reduced to minimum in case
of curries. We live in a fast-paced
world and do not find time to cook,
that is why RTE foods offer a healthy
alternative making the cooking process
delightful, instant and easy, as it just
involves heating the packet for two
minutes with just a simple ‘Snip and
Serve Hot’ method,” he explained.
Mahua Roy
RTE PRODUCTS
ADF Foods plans pan-India foray with SOUL brandINFRASTRUCTURE
Danfoss invests in India to tap cold chain infrastructure boomThe Denmark-based Danfoss Group is banking
on growing demand for cold chain infrastructure
to boost its business in India. The company,
which recently launched ‘India 2015’ strategy,
plans to tap further into the fast growing Indian
market to triple its turnover by 2015. As part of
the strategy, Danfoss expects to invest DKK 500
million over the next four years in a new R&D
and manufacturing facility, & simultaneously
expand its sales effort throughout the country.
During this period, Danfoss will also ramp up its
headcount in India from 200 to well above 1,000
by 2015. Some of the key factors that have led
Danfoss to invest further in India are a large pool
of qualified engineers, a growing affluent middle-
class and a home market that is increasing in size.
Moreover, a number of underlying mega trends
in urbanisation, increasing demand for cold
chain infrastructure as well as power and energy
products are expected to drive strong demand for
Danfoss products.
“India’s rapid urbanisation will result in
higher demand for power. The same goes for
ventilation, air conditioning and a more efficient
cold chain infrastructure to keep food fresh
during transport and storage. This will fuel
growth for Danfoss in areas such as industrial
refrigeration, as well as frequency converters
and products related to solar and wind power,”
said Noel Ryan, Head, Danfoss India.
HEALTH FOODS
Herbalife launches low calorie energy drink mixHerbalife, a global nutrition company,
has launched Herbal Tea Concentrate, a
uniquely formulated low calorie energy
drink mix with ingredients including
orange pekoe extract, green tea extract,
black tea extract, hibiscus flower powder
and malva sylvestris extract. It can be
made into a drink with the addition
of hot or cold water and used as a
replacement for other drinks.
The drink provides the benefits of both green and black
tea, as it contains a variety of polyphenols with antioxidant
properties. The company has launched the product in original
natural flavour so that it can be savoured all day. The company
plans to make the product available across India.
FOOD PROCESSING MACHINERY
Heat and Control setting up manufacturing facility in ChennaiHeat and Control, Inc, one of the world’s leading manufacturers
of food processing and packaging equipment, is putting up a new
facility in Chennai. “Considering the potential of the market in
India, we are setting up the facility in Chennai. For this, we have
already finalised 7.8 acre of land. The plant will cover an area of
50,000-60,000 sq ft, and 10,000 sq ft has been demarcated for office
and testing centre,” revealed Manoj Paul, Country Manager, India &
South Asia, Heat and Control (South Asia) Pvt Ltd. It will produce
the same range of heat & control and food processing equipment for
snack industry, “Currently, such equipment is being imported from
Australia and China. It will also facilitate employment generation,”
he said. The investment for the project is around $ 8-10 million. The
construction would start early 2012.
Prasenjit Chakraborty
Bimal Thakkar
NEWS, VIEWS & ANALYSIS
Modern Food Processing | January 201216
According to packaging expert, Vimal Kedia,
Managing Director, Manjushree Technopack,
milk and oil are two categories in the food
& beverage industry, which
need to revisit packaging
solutions. He said, “Regular
milk is currently available
only in LDPE pouches,
which need to be cut and
emptied into another vessel.
Similar is the case with
oil. Though the packaging
costs associated with this
are low, the bigger concerns
are unhygienic methods of
usage, as contamination could take place while
being removed from primary packaging.”
Besides, there could be loss of original
flavours and aroma. “Both these products
should be available in rigid packaging like
PET for edible oil or blow moulded PP/
HDPE containers, with designs enabling
easy pouring and re-closability,” he adds.
The company recently won the
prestigious WorldStar Award 2011 for
two of its packaging designs: Unilever’s
Kissan’s Squeezo ketchup
bottle and Cadbury-
Kraft ’s Bubbaloo jar.
Instituted by the World
Packaging Organization,
the awards are considered
to be the highest
recognition of packaging
excellence in the world.
The Cadbury’s Bubbaloo
jar has been recognised
for its functionality as it
solves the common problem of chewing
gums at the bottom getting squished due
to the weight of chewing gums at the
top. The Kissan Squeezo bottle has been
recognised for its inverted design, which
makes it convenient to pour ketchup with
just a gentle squeeze.
Mahua Roy
PACKAGING
Milk and oil need packaging overhaul: Manjushree TechnopackDAIRY BUSINESS
Tirumala Milk to set up largest dairy plant in Andhra Pradesh Tirumala Milk Products Pvt Ltd
(TMPPL), the second-largest
private dairy player in South India,
is gearing up to set up the country’s
largest integrated dairy plant at an
investment of about ` 6,000 crore
near Vinukonda in Guntur district
of Andhra Pradesh. It is expected to
start operations five years from now.
E N Rao, Executive Director,
TMPPL, said, “The plant will
have a milk processing unit, units
catering to the production of milk
powder and milk products such as
yoghurt and a two-megawatt captive
power project.”
Carlyle, the global private equity
giant, is backing the project and has
taken a stake of 20 per cent by investing
` 110 crore in June this year.
PREMIUM ALCOHOL
Beam Inc launches super premium portfolio in IndiaBeam Inc announced new introductions in the super premium &
luxury Scotch expressions with the global launch of Teacher’s 25 Years
Old Blended Scotch Whisky and Teacher’s Highland Single Malt Whisky
from the Ardmore Distillery. The global launch of both these premium
spirits from India is a reiteration of Beam Inc’s commitment to the
Indian market and a salutation to a country that made its flagship
Teacher’s Highland Cream the dominant market leader across India, said
the company.
Beam Inc, the fourth-largest spirits company in the world is
committed to its consumer insight-driven innovations agenda and is
encouraged with strong growth witnessed in emerging markets. India
continues to be one of the leading markets in emerging economies for
Beam with a successful Teacher’s portfolio. Teacher’s currently markets
Teacher’s Highland Cream, Teacher’s 50–12 Years Old & recently introduced
premium innovation - Teacher’s Origin.
Harish Moolchandani, CEO & Managing Director (India &
Indian Sub-continent), Beam India, said, “We have seen some exciting
times in the last one year. Teacher’s as a brand outperformed the market
and expectations, & its elevation to the numero uno position in India
has reaffirmed our belief in the understanding we have of the Indian
consumers and their requirements. Teacher’s 25 Year Old and Teacher’s
Single Malt are premium expressions that will help us break through
the clutter in the Indian Scotch whisky market and offer the finest
experiences to whisky aficionados.”
APPOINTMENT
McCain Foods India gets its new Managing Director
Vikas Mittal has been
appointed the Managing
Director of McCain Foods
India Pvt Ltd, the Indian
subsidiary of McCain Foods
Canada. In this capacity,
he will be playing a key role
in shaping long-term growth
strategies for the company
besides building the McCain brand in India. An alumnus
of IIM Lucknow and Delhi College of Engineering,
Mittal has over 20 years of experience working across
the most competitive FMCG categories including
haircare, skincare, food and beverages, laundry, homecare
and healthcare.
Previously, Mittal was working with Dabur India Pvt
Ltd, where he was Executive Vice President (Marketing)
for Dabur’s Personal and Home Care Division, and
subsequently moved as Head of Innovations, Dabur India
Pvt Ltd. Prior to joining Dabur, he has held key positions
in India, Middle East, Africa and South East Asia in
organisations like Proctor and Gamble & Friesland
Campina (a Netherlands-based dairy cooperative).
Vikas Mittal
Vimal Kedia
NEWS, VIEWS & ANALYSIS
Modern Food Processing | January 201218
Birla Research and Lifesciences is
focussing all its retailing activities of
Nutrinext Multigrain Biscuits in Mumbai.
“Sampling at 10 Rebirth stores and key
touch points like societies & malls will
be the key to creating trials and build
belief in the brand &
its concept. Besides
this, we are also coming
up with pertinent &
specific combo packs
based on various
health benefits that
they seek. Our biscuits
will complement these
packages and strengthen
its purpose,” revealed
N Venkat, Managing
Director & CEO, Birla
Wellness & Healthcare Pvt Ltd.
The new range offers two different
variants – low sugar multigrain biscuits
and multigrain biscuits for women. As
far as the target group is concerned,
low sugar multigrain biscuits have key
ingredients, which help combat the sugar
levels and are made keeping in mind the
group of people who are conscious about
controlling their sugar intake and are
looking at nutritious options for their
hunger pangs. The important ingredients
used in the product like gudmar, jamun
seeds, tulsi, ginger, ashwagandha, gulvel,
moog dal offer unique health benefits
like optimising the body’s insulin
secretion, boost body’s immunity system,
improve vitality and maintain the blood
sugar level. “Similarly,
multigrain biscuits (for
women) takes care of
women, who are health-
conscious and would
like to take care of their
basic, yet vital health
needs in a convenient
& tasty manner, as well
as get more out of life,”
he said.
Speaking on the
taste aspects of the
product, Venkat said, “Even though
an attempt will be made to match the
taste to the best extent possible with
normal biscuits, it will not be the aim in
designing these products. The intention
of the technology is to primarily
provide the health benefit and keep
the taste acceptable. The formulation
contains several known herbs that have
health benefits and these will influence
the taste.”
Prasenjit Chakraborty
HEALTH FOOD
Birla Research focussing on Mumbai for its new launch multigrain biscuits
WINE BUSINESS
Australian wine maker eyes Indian market Clairault, an Australian family-owned wine
company, is eyeing a share of the Indian
wine market and considers it one of the
important markets in Asia. Elaborating
on growth figures, Conor Matin, General
Manager, Clairault Wines, said, “With
reference to our brand placement strategy,
our goal is 30 per cent domestic market, 55
per cent export market, and 15 per cent
direct sales from the winery cellar door.
Within the export channel to market,
this is heavily weighted towards India,
Asia and Asia-Pacific in the vicinity of
about 70 per cent of our export allocations.
Of that, India will be positioned in the
top four markets, along with China, Japan
and Korea.”
Matin opined that the company is betting
big on the Indian market, as European and
American markets have attained saturation
due to the global financial crisis. Clairault
Wines is looking at collaborations with
sommeliers and hospitality industry for
promotion. The company recently launched
Estate Cabernet Sauvignon, Cabernet Merlot,
Semillon Sauvignon Blanc and Estate
Chardonnay wine variants in India. It has
tied up with FineWinesnMore to distribute
the wine in Mumbai and Delhi.
Mahua Roy
FROZEN FOODS
West Coast Fine Foods launches healthy parathas Kawan Foods International, one of
the leading manufacturers of frozen
foods, has partnered with West Coast
Fine Foods to launch and distribute
a range of frozen parathas. Recently,
the company announced the launch
of Kawan range of frozen heat &
eat parathas, with offerings in tawa,
flakey, and whole wheat variety. Rahul Kulkarni, Director, Marketing,
West Coast Group, said, “According to industry data, the packaged
frozen food market is growing at the rate of 30 per cent annually,
which has prompted us to launch the globally well-known Kawan
brand in India.” The entire range of Kawan parathas would be available
at all leading retail stores across more than 60 cities in India.
Mahua Roy
COLD CHAIN INFRASTRUCTURE
Government invites proposal for integrated cold chainRecently, the Ministry of Food Processing Industries has invited
Expression of Interest for integrated cold chain from all across
the country. The proposal should be submitted on or before
January 31, 2012. To support the growing horticulture and food
services industry, the Ministry aims to have 45 lakh tonne of
cold storage capacity and over 3,000 reefer trucks for domestic
transportation of fresh produce by 2012. To give a boost to
the cold chain industry that the Ministry has announced an
Integrated Cold Chain Scheme. “The scheme will enable
excellent infrastructure facilities for cold chain, value- addition
and the preservation industry along the supply chain from ‘the
farm to market’ by employing a cluster-based approach,” said
Mayur Suchak, Managing Director, Magus Consulting Pvt Ltd
– a provider of Project Management Consultancy services.
N Venkat
NEWS, VIEWS & ANALYSIS
Modern Food Processing | January 201220
ACQUISITION
GEA Refrigeration Technologies acquires QPM ManufacturingGEA Refrigeration Technologies recently
acquired the assets, operations, production
facilities, and patents of the companies
QPM LLC and QPM Manufacturing LLC
of USA. QPM is a prominent supplier of
special steel conveyor belts that assure reliable
transportation of food products in ovens and
freezers. “The acquisition of QPM means
that GEA Refrigeration Technologies now
has proprietary access to technology that
allows expansion of our freezer portfolio,”
said Dr Hugo Blaum, President, GEA
Refrigeration Technologies, and Member of
the Executive Board of GEA Group.
CONFERENCE
AIFPA organises food safety summit in New Delhi To highlight the
achievements in the food
processing industry, the
All India Food Processors’
Association (AIFPA)
recently organised the All
India Food Safety Summit
2011 in New Delhi. The summit was followed by an awards function, where
awards and scholarships were given to food processors, entrepreneurs and others for
exemplary contributions to the development of the food processing industry.
At the conference, sessions were conducted covering the issues and challenges
relating to licensing, registration and enforcement. Various aspects about the smooth
transition of the industry from the earlier Act/Rules/Orders to the new norms
were discussed. Piruz Khambatta, President, AIFPA, and Chairman, Rasna; V N
Gaur, CEO, Food Safety and Standards Authority of India; and Dr V Prakash,
distinguished scientist of CSIR India, & President, Nutrition Society of India were
present on the occasion.
PACKAGING
Bosch launches vertical packaging machine in IndiaBosch Packaging Technology
recently introduced Pentad 26
vertical packaging machine in
India, with a host of features like
low height, high output and easy
accessibility that allow for improved
packaging efficiency. The machine
is also capable of handling varied
qualities of films. Its servo cross
seal jaw ensures high output and
efficiency. Tightness of cross seal
due to higher sealing pressure
results in improved reliability of sealing, less wastage and
longer shelf-life.
Apart from better efficiency and packaging quality,
Pentad 26 also offers user-friendly operations through
lower complexity, less disassembly and assembly time for
maintenance. Tool-less adjustment of belts and early film-
ending warning to the operator also contribute significantly
to ease of use. A user-friendly Human Machine Interface
(HMI) ensures easier diagnostics and device integration.
Commenting on the product, Friedbert Klefenz, President,
Bosch Packaging Technology, said, “The Indian packaging
market is evolving. The Pentad 26, for instance, has been
developed by Bosch engineers in India, China and Brazil
and is particularly designed for packaging needs of emerging
markets.” Further, aspects like lesser film wastage, lower air
consumption and lower downtime due to quick changeover
provide Pentad 26 with superior cost-efficiency. It also offers
easy maintenance on account of open frame accessibility,
simplicity of design and fewer parts.
COFFEE MACHINE
Fresh & Honest plans manufacturing unit for LB series in IndiaFresh & Honest, one
of the leading coffee,
vending and retailing
companies in India
and part of Lavazza
in India, is mulling
a manufacturing
unit for the coffee
machines, depending
upon favourable
market penetration in 2012. “The café culture is increasingly
spreading in the Indian market and we see tremendous potential
with our coffee machines to tap and dominate the market. The
organised coffee retail business in India is pegged at over ` 8
billion with the potential space for nearly 3,000 coffee retail outlets
in India, according to the retail consultancy firm, Technopak
advisors,” said K Sivakumar, Chief Operating Officer, Fresh &
Honest Café.
The company recently launched a new coffee machine –
Lavazza BLUE 4700, under its LB series. This professional plug
& brew semi-automatic coffee machine is targeted at standalone
cafés and restaurants that specialise in brewing that perfect cup of
coffee for the coffee enthusiast. The machine works with Lavazza
Blue capsules and has programmable keys for multiple product
selections with LED display and can produce up to 200 cups/day.
The capsules contain ground coffee powder and are packed in
inert atmosphere and sealed to lock the freshness and aroma.
These coffee capsules variants are chosen from wide array, made
in Italy to specifically suit the Indian palate.
Mahua Roy
Session in progress
K SivakumarPentad 26 machine
NEWS, VIEWS & ANALYSIS
21January 2012 | Modern Food Processing
HRS Process Systems Ltd (HRS
PSL), part of UK-based HRS
Group, recently bagged the contract
for aseptic fruit pulp steriliser
and filler from Maha Juicy Food
Processing Pvt Ltd for its plant in
Chittoor District, Andhra Pradesh.
Until recently, Maha Juicy Food
Processing had been in the business
of fruit pulp processing and filling
pulp in cans. Maha Juicy Food
Processing order, worth ` 24 million,
is to be supplied and commissioned by HRS PSL in March 2012.
“Our aseptic steriliser and filler have a unique user interface
as they are being mounted independently. HRS’ aseptic steriliser
has the capacity to process more than 6,000 kg/hr of fruit pulp/
puree and the filler is designed to fill in 200–1,000 kg bag-in-
drum & bag-in-bins. The PLC-based touch screen control panels
have been designed keeping in mind its user-friendly interface. By
installing this steriliser & filler, the company will definitely be able
to reduce its packaging costs and also tap consumers with bulk
requirements,” claimed V Gokul Das, Managing Director, HRS
Process Systems Ltd.
As far as service is concerned, HRS PSL plans to station one
engineer in Chitoor throughout the first mango season, so that he
can inspect the entire process at the customer site. “Additionally,
our engineers will train and educate the client’s staff with the entire
operating process,” Gokul Das said.
Prasenjit Chakraborty
EQUIPMENT CONTRACT
HRS PSL to supply aseptic line to Maha Juicy Food FOOD SAFET Y
3M and Kraft Foods develop new procedural innovation3M Food Safety has developed a new test, aerobic procedure
for lactic acid Bacteria, for testing food samples by integrating
a unique combination of the 3M Petrifilm Aerobic Count Plate,
a pH indicator and MRS (deMan, Rogosa and Sharpe) media.
The new procedure is the result of a long-term relationship
with Kraft Foods, USA. Kraft Foods approached 3M Food
Safety to create a new procedure as an easier solution for
monitoring shelf-life and environmental samples for food
products, such as raw and ready-to-eat (RTE) meats. Use of
this procedure was recently approved for internal validation by
Kraft Foods quality and 3M Food Safety is now releasing this
method for global food manufacturers.
The 3M Petrifilm Aerobic Count Plates are a thin film,
ready-to-use dehydrated version of the conventional agar
plate. The MRS broth media consists of enzymatic digest
of animal tissue, beef extract and yeast extract, which are the
carbon, nitrogen and vitamin sources that help in cultivation
of lactobacilli. And the pH indicator helps in visualising the
colonies of these bacteria.
“This new procedure will be a great tool for companies
wanting to assess quality, and ensure product consistency and a
longer shelf-life. This collaboration is also a great illustration of
3M’s commitment to working hand-in-hand with our clients
to find solutions that help them achieve their goals,” said Bob
Young, Senior Technical Specialist, 3M Food Safety.
In India, lactic acid bacteria testing are performed by those
customers, who face shelf-life concerns for their products.
PACKAGING DESIGN
Premier Beverage reveals new packaging designs for energy drinks
Premier Beverage Group is set to launch new
dynamic OSO Energy Beverage premium
packaging designs in Q1 2012. Sophistication and
exceptional quality remain OSO’s key elements.
The bottle would feature the pristine clarity of
the liquid. Fouad Kallamni, President, Premier
Beverage Group, stated, “Our new packaging sets
us apart from the cluttered mainstream energy
drink category by providing a premium, glass-bottle design that discerning
customers will be glad to enjoy.”
OSO worked with Monday Collective, a renowned brand design team in New
York, on the reb-randing of its line. The design for OSO simply expresses the
brand concept - a unique natural energy beverage with exquisite taste.
Further, OSO has a refined visual presence to challenge the loudness of the
energy drinks market with an effortless style and sophistication. The bottle
structure is custom designed to reflect its premium stature, and a simple brand
identity presents the name in a pure and interesting way.
INSTRUMENTATION
Endress+Hauser launches flowmeter with ethernet/IP connectivityEndress+Hauser has introduced the Promag
53 electromagnetic flowmeter with ethernet/IP
connectivity for easy integration with the Rockwell
Automation PlantPAx process automation system.
The Promag 53 flowmeter measures electrically
conductive liquids (> 5 μS/cm) and is ideally suited for
applications in food & beverage, water & wastewater,
and other process industries.
It features an integrated web server that allows
authorised users to remotely view flow data, conduct
diagnostics, configure the flowmeter or perform process
optimisation. Data can also be securely accessed by higher-
level software such as ERP systems, process historians,
control loop tuning programs, and asset management
systems. By using ethernet/IP, up to 10 variables can be
configured, including volume flow, calculated mass flow
and totalised flow for remote access.
V Gokul Das
TECHNOLOGY & INNOVATION
Modern Food Processing | January 201222
The Ethernet/IP drive support
available with the Allen-Bradley Kinetix
6500 servo drive helps eliminate
the need for a dedicated motion
network and allows high-performance
drives, I/O, smart actuators and
any other Ethernet/IP-connected
device to be supported on a common
network. When used with the Allen-
Bradley ControlLogix programmable
automation controller (PAC), the
Kinetix 6500 drive helps to provide
increased machine design flexibility,
improved system performance and
reduced system cost.
Integrated motion on Ethernet/
IP within the Kinetix 6500 servo
drive uses CIP Motion, an extension
of the Common Industrial Protocol
(CIP) from the Open Device Vendors
Association (ODVA). CIP Motion
technology combines the requirements
of deterministic, real-time, closed-
loop motion control, offering full
compliance with Ethernet standards,
including IEEE 802.3 and TCP/IP.
For applications such as clean-
in-place for food producers or roller
cleaning on a printing machine,
safe-speed technology can help avoid
injury to personnel while maximising
machine uptime.
Rockwell Automation’s new servo drive offers high-bandwidth solution for motion control Wacker has come out with a unique solution for stabilising oil-in-water emulsions.
It produces alpha-cyclodextrin molecule to provide a novel solution for stabilising
oil-in-water emulsions with the help of alpha-cyclodextrin. The ring-shaped
molecules, bioengineered from starch, are ideally suited as emulsifiers for foods
containing a mixed oil-and-water phase. In addition, alpha-cyclodextrin adds
texture, allowing ‘mouthfeel’ to be adjusted as required. Since emulsions produced
with alpha-cyclodextrin remain stable even at high temperatures, this product is
ideal as an emulsifier in salad dressings, mayonnaise, dessert creams and margarine,
for example. A particular advantage is that purely vegetarian-grade cyclodextrins are
cholesterol-free, non-allergenic and manufactured from renewable raw materials.
Furthermore, alpha-cyclodextrin is ideal as a soluble fibre, and has a demonstrably
beneficial effect on blood cholesterol and the glycemic index.
Alpha-cyclodextrin offers an alternative stabiliser for oil-in-water emulsions
BCW3 high-performance wrapping machines
from Theegarten-Pactec offers a combination
of high-tech performance and sturdy
technology. The machine can be highly
attractive for emerging economies as it meets
the highest quality expectations even in a
demanding production environment. Food
producers predominantly use these machines
to pack soup cubes and tablets. It can process
up to 1,200 pieces per minute. Ease of operation and maintenance as well as high levels
of reliability are features, which are demanded in Europe too.
Theegarten-Pactec specialises in wrapping machines for small confectionery items.
These machines can be modified for the wrapping of other food and non-food items
of similar sizes such as soup cubes or dishwasher tabs. The BCW3 is characterised by a
unique sturdiness. Another benefit is the two-lane design, which means that the high
output quantity is subjected to less stress compared to a one-lane machine.
Theegarten-Pactec introduces sturdy high-tech wrapping machine for soup cubes and tablets
Earlier, for analysing samples researchers and lab assistants
usually had to prepare the material first. Mixing,
crushing, dispersing or homogenising processes
tend to be quick. The cleaning of the machine,
however, is time-consuming and can be dangerous
when working with toxic substances. But now,
hermetically sealed, disposable tube system, from
IKA minimises contact with the sample material and
sample processing time is also decreased.Disposable
tubes represent the tool-vessel combination within
the IKA ULTRA-TURRAX Tube Drive (UTTD).
They are attached to the drive unit without the user coming into
contact with the sample material. Upon test completion, a signal
sounds. The sample can now be stored in the tube
for further analysis with other devices. The tubes
can hold either 20 millilitre (working volume of 2
to 15 ml) or 50 millilitre, (working volume of 15
to 50 ml). They come in three different models
– ST-Tube, DT-Tube, and BMT-Tube.
The UTTD and its unique tube system can
process virtually all types of sample material. In
addition, there is no worry of cross-contamination;
cleaning is not required, provides high level of user
safety, and is suitable for individual use and or multiple uses.
IKA’s ULTRA-TURRAX makes sample processing easy for analysis
TECHNOLOGY TRANSFER
Modern Food Processing | January 201224
As part of our endeavour to spread the technology culture, this section provides a means to promote and facilitate exchange of select technologies.
We strive to bring together suppliers of such technologies with suitable users for negotiations and industrial collaboration.
TECHNOLOGY OFFERED
Beverage maker An Indian firm is offering ‘three-in-one’
beverage maker, which is a portable kit
that allows the user to simultaneously
make three functional beverages as per
requirement. Using this, the consumer
can set up three different types of
fermentation simultaneously at one
particular temperature.
Areas of application
Beverage industry
Forms of transfer
Technology licensing
Chocolate manufacturing technology An India firm provides chocolate
manufacturing and snack extrusion
technology with machinery. The firm
supplies chocolate machines like chocolate
conches, chocolate enrobers with cooling
tunnel, one shot chocolate moulding
machines, chocolate storage tanks, etc.
The machines are manufactured using
European technology.
Areas of application
Chocolate manufacturing
Forms of transfer
Consultancy, technical services and
equipment supply
Food-paste moulding machine A Thailand-based firm offers
a food-paste moulding machine
that produces cylindrical-shaped
food paste with both ends
sealed. This machine enables
faster production of food-paste
with consistent size and hygiene, which
increase business potential in bigger
markets both locally and abroad.
Areas of application
It is useful in food processing
industries where the food products of
cylindrical shape are required
Forms of transfer
Technology licensing
Food processing machineryAn Indian firm offers all machinery for
processing fruits, vegetables, poultry,
meat and fish. Manufactured in Europe,
the machinery is very easy-to-use and
makes high quality food products. It also
offers ice making machines.
Areas of application
Food processing, agro-based
industries
Forms of transfer
Consultancy, Equipment Supply,
Turnkey
Sugarcane juice powder (dried)An Indian firm offers technology for
making sugarcane juice powder using
spray drying technique. It is a natural,
healthy, safe and nutritious product from
sugarcane.
Areas of application
Food & beverages sector
Forms of transfer
Consultancy, technology licensing
Technology for milk, fruit and cereal-based productsAn Indian firm offers technology
for processing milk products, fruit &
vegetable products and ready-to-eat &
ready-to-cook food products
Areas of application
Food processing industries
Forms of transfer
Consultancy, subcontracting, joint
venture, technical services, capacity
building, technology licensing, equipment
supply, turnkey, others
Vacuum sealer and gas injection machine A Thailand-based company is
providing technology for preserving
and extending shelf-life of food
products. Proper packaging is
critical for avoiding food spoilage.
The vacuum sealing and gas
inject ion technique prevents
contaminat ing microbes to
enter the container, thereby
increasing the shelf-l ife of
the product.
Areas of application
Food processing industry,
agro-based industry
Forms of transfer
Technology licensing
Share Your Technology PropositionsThe mission of Modern Food Processing is to spread the technology culture. We offer you an opportunity to participate in this endeavour by publishing the
best technology ideas. Technology developers/sellers are invited to furnish the techno-commercial details (with environmental benefits, if any) for publication in the Technology Transfer column of Modern Food Processing.
R&D organisations, technical consultancy organisations and individuals assisting small and medium enterprises may send the relevant literature, indi-
cating the scope & services and the areas of specification.
Contact: Modern Food ProcessingInfomedia 18 Limited, ‘A’ Wing, Ruby House, J K Sawant Marg, Dadar (W), Mumbai 400 028.
Tel: 022-3024 5000, 3003 4672 Fax: 022-3003 4499 Email: [email protected]
TECHNOLOGY TRANSFER
25January 2012 | Modern Food Processing
Coconut milk beverage An Indian entrepreneur is interested in
acquiring the technology for producing
& processing coconut milk beverage.
Areas of application
Food processing industry
Forms of transfer
Consultancy
Corn processingAn Indian company is looking for a
complete proposal/project report to set
up a dry milling corn processing plant
in Andhra Pradesh. Targeted finished
product is tinned corn, pop corn, corn
flakes etc. It is also interested to import
similar kind of plant & machinery to set
up the same in India.
Areas of application
Corn processing industry
Forms of transfer
Others
Extruder pilot plant An Indian company is seeking the
extruder pilot plant for manufacturing
processed cereal-based weaning food.
Areas of application
Infant food, supplementary food,
weaning food
Forms of transfer
Others
Food processing equipmentAn Indian company is seeking technology
and equipment for processing of fruits,
vegetables and other related products.
Area of application
Food processing industry
Forms of transfer
Others
Food preservationA Thailand-based food and fruit
preserved trading firm is looking for
efficient technology to extend the shelf-
life and preserve food and fruit.
Areas of application
Food processing industr y,
confectionary industry, pastry industry
Forms of transfer
Others
Fruit drinks-doy packA firm from UAE is interested
in acquiring the technology for
manufacturing fruit juices and drinks
using optimum formulation technology.
The firm needs technology providers,
consultants and price quotes for the
project based on turnkey & know-how.
Areas of applications
Food processing industry
Forms of transfer
Others
Juice and food processingA company based in the UAE proposes
to establish a food processing plant that
would help process fruit juices, jam/jelly,
juice concentrates & pulp. Through
this plant, the company also wishes to
obtain valuable by-products like cattle
feed, fertiliser and raw materials for
plywood.
Areas of application
Food processing industry
Forms of transfer
Others
Rice husk ash to silica precipitatesAn Indian company is seeking the
technology to convert rice husk ash
into some useful matter like silica
precipitate, as the rice husk is rich in
silica content.
Areas of application
Agro-based mills, which burn rice
husk for internal purposes
Forms of transfer
Others
Spice grinding and processing plant An Indian firm is seeking to set up a
spice plant and requires turnkey project
consultants for the same.
Areas of application
Food processing industry
Forms of transfer
Others
Virgin coconut oil production A Thai entrepreneur is interested in
acquiring the technology for production
of virgin coconut oil. He has an
abundant supply of coconuts and plans
to set up a coconut oil production
line with technical cooperation from
technology providers.
Areas of application
Food processing industry
Forms of transfer
Others
Xylitol technologyA company based in Thailand is seeking
the technology for producing gum by
utilising maize-waste.
Areas of application
Food industry
Forms of transfer
Others
Information courtesy: Dr Krishnan S Raghavan, In-Charge, Technology Transfer Services Group, United Nations - Asian and Pacific Centre for Transfer of Technology (APCTT), APCTT Building , C-2, Qutab Institutional Area, New Delhi 110 016
Tel: 011 - 2696 6509, Fax: 011 - 2685 6274, Email: [email protected], Website: www.apctt.org
For more information on technology offers and requests, please log on to www.technology4sme.net and register with your contact details. This is a free of cost plat-form provided by APCTT for facilitating interaction between buyers and seekers of technologies
across the globe. After submitting technology offer or request to this website, you are requested to wait for at least two weeks for receiving a response from a prospective buyer / seeker through this website, before contacting APCTT for further assistance.
TECHNOLOGY REQUESTED
IN CONVERSATION WITH
Modern Food Processing | January 201226
Amol Sheth
“The mega food park would “The mega food park would provide world-class infrastructure provide world-class infrastructure
facilities to SMEs”facilities to SMEs”…opines Amol Sheth, Chairman & Managing Director, Anil Ltd. In an exclusive interaction with Avani Jain, he discusses the reasons for venturing into building mega food park in Gujarat. He underlines that this project will prove advantageous not only for the food processing industry in the state, but also for the country as a whole.
How has been the company’s journey so far?The journey has been tough with lot of challenges, but that is where I have learnt many things. In chal lenging situations, one’s skills actually develop and
thereby enable complete growth. At the time, when
I joined the business, the then Finance Minister, Manmohan
Singh, had just liberalised the country. So from a monopoly and oligopoly
set-up, the task for the company was to move towards the competitive world, which
means the culture of the organisation had to be changed. Since challenges come on a day-to-day basis in the competitive world, the company too had to go through some turmoil.
What prompted the company to take up the mega food park project?
Our company has been in the food processing segment since long time. Of late, we are working on how to develop
the infrastructure in rural space, especially to improve the quality of maize, which is processed in our factories to manufacture starch. Also, we wanted to enhance the agri supply chain, ie from farmers
Modern Food Processing | January 201226
IN CONVERSATION WITH Amol ShethAmol Sheth
Pho
to: V
ijay
kum
ar S
onej
i
27January 2012 | Modern Food Processing
to the factory and increase the yield & income of the farmers. This is when we decided to take up this initiative of building mega food park in Gujarat. This project will not only help in building the rural infrastructure, but also take forward our vision of achieving excellence in providing farm-to-fork solutions. The project will also help us in adding value to our products. This project will create a win-win situation for us as well as for our customers. These were the primary reasons that prompted us to take up this project, which would be beneficial for the company in the long run.
What benefits will this offer to the SMEs?Currently, SMEs are scattered and lack basic infrastructure. So, the mega food park would provide world-class common infrastructure facilities, product development and various other services to SMEs, which otherwise they were not able to get. Since SMEs often lack funds, they are also not able to invest in latest technology. But through this cluster-based approach, they will be able to easily access the new technology at optimum prices without requiring to invest huge amount of money for the same.
This project will help the country in exporting finished and packaged products instead of only agricultural produce. By adding value to the raw products like fruits & vegetables for exports, the country will be able to gain more monetary benefits. Moreover, through cluster-based approach, infrastructure development will become easier and cost-efficient in the country. The logistics problems faced by food processing industry in the country will also reduce, thereby enabling more value-addition.
The concept of mega food park is often contradicted on the grounds that it is usually situated away from the city. What are your views on the same?If the infrastructure is developed in the city, then you have to get the rural produce from the farm to the city. But if the mega food park is near to the farm, you can
save a lot on logistics cost. Moreover, you will be transporting finished products rather than raw materials, which has a major chance of being damaged on the way. Thus, it is better to build the infrastructure in a rural space rather than urban space.
What challenges are faced while planning such a project?One of the biggest challenges is to get permissions from the various authorities including Central and state government so as to successfully execute the project. Another daunting task is to complete the project within the decided time-frame, as a project of this scale can overshoot the deadline, which would directly mean increased costs.
How has been the shift from family business to a public-listed company?From the 90s, we started professionalising our whole business. That time, we thought that bringing in people into the system is the top most thing. But gradually we realised that it is not just that but lot of process and systems had to be changed as although professionals were hired, the shots were called by the family. So the need of the hour was to move out of that mould and let professionals do their job.
What would be your message to aspiring and upcoming entrepreneurs?My message would be, ‘Don’t give up at any cost’, because only hard work will bear fruit in the future and is the only solution to every problem. Having patience is another criterion for success as everything will take its own time and nothing happens instantly.
How do you deal with a tough situation?The toughest phase of my life was the time period when we changed to a public-listed company. It was difficult for me to move out of the factory, be in the corporate office, and let the professionals run the factory.
In any difficult situation, it is important to analyse it without hitting the panic button and losing cool. Then you need to bring in the right set of people with whom you can discuss and work out a path. You also need to use your intelligence, and work accordingly as every problem has a solution. I also do the same.
What are the company’s future plans?Our vision is to take the farm-to-fork approach forward. Through the mega food park scheme, we have started working towards it. We have also taken initiative in dairy farming and are planning to grow in that arena. Besides, we have ventured into the multi-cuisine restaurant space and this would be the future area of growth as well. Our flagship sector is corn wet milling, so we are increasing our capacity every year by debottlenecking our existing plants.
Email: [email protected]
What is it that you ensure before signing a deal/partnership?It is important to know whether the two companies are culturally aligned to each other or not, otherwise it would be like a marriage that fails in the long run.
What motivates you the most in your life?Challenges are one thing that motivates me to perform better.
What is the business etiquette you value the most?It is necessary to respect every individual. Right from the sweeper to the top professional, everyone commands respect. This is one thing that people forget and I hate it the most because everyone has an important role to play, which should be valued.
Amol Sheth
SPECIAL FOCUS
29January 2012 | Modern Food Processing
SPECIAL FOCUS
FISH PROCESSING FISH PROCESSING FISH PROCESSING INDUSTRYOn a voyage to new destinations ............................................................30
RUPEE DEPRECIATION Can it bring cheer among seafood exporters? .........................................32
OMEGA OILSA new business avenue for fish processors ..............................................36
MARINE PRODUCTSNetting a prize catch................................................................................40
ROUNDTABLEIs the Indian consumer opening up to frozen marine products? ............41
SPECIAL FOCUS
29January 2012 | Modern Food Processing
SPECIAL FOCUS Fish processing industry
30
ON A
VO
YAGE
TO NEW DESTINATION
SThe
fish processing
sector is being termed as
a sunrise sub-sector of the food
processing industry. Newer destinations
of export and newer varieties are being
identified in order to boost this industry at an
international platform.
Mahua Roy
As per provisional figures
released by the Seafood
Export Authority of India
(SEAI), the export of
marine products from India during April
to September 2011 was 3.12 lakh tonne
in quantity, worth ` 6.67 thousand
crore. India has the credit of being the
second-largest fish producer in the world
after China and accounts for
nearly 6 per cent of global
fish production. India
is blessed with over
8,000 km of coastline,
4 million hectare
of reservoirs,
2 mi l l ion
hectare of
brackish water
and nearly
51,000 sq km
of continental
shelf area. All
this translates
into a huge sea of
opportunities for
the development of
the marine and fish
industry of India.
Spelling good news,
seafood exports grew by
an impressive 25.5 per cent
year-on-year to $ 2.6 billion
in 2010-11, surpassing the
target set by the government
as shipments to European and
Japanese markets improved. However,
a lot of untapped areas still need to
be explored to realise the maximum
potential of these areas. This includes the
study of newer, upcoming destinations
for export and of varieties that are in
demand. In parallel, the fishery research
institutes are working towards technology
development.
Next destination: South East AsiaThe US and EU nations have been the
loyal importers of fish products exported
from India, reporting healthy growth rates
every year. Interestingly, reports indicate
that South East Asian nations are turning
out to be the newer destinations for
export. South East Asia, which emerged
as a major market destination, has
revealed an export growth rate of over 50
per cent in quantity, over 40 per cent in
value realisation and close to 50 per cent
growth in dollar earnings, as per figures
released by Marine Products Export
Development Authority
( M P E D A ) .
B e s i d e s ,
t h e
figures also showed a significant increase
in exports to African countries in
comparison to previous year.
“The growth in new markets like
Egypt, South Africa, Russia, Brazil
and the Gulf countries is expected to
give a boost to this sector further,” said
Kenny Thomas, Managing Director,
Jinny Marine, and member of Managing
Committee, SEAI.
Shrimp productionThe decision taken by the government to
boost shrimp production and promotion
is being lauded by the industry, as this
has given the much-needed push. “India’s
seafood industry was somewhat stagnant
for some years but was given a tremendous
shot in the arm by the introduction of
vannamei shrimp farming. India’s shrimp
exports have greatly increased as a result,
and overall, the future for Indian seafood
exports is looking bright, with more
investment being made into processing
facilities,” says Jim Gulkin, Group
Managing Director, Siam Canadian
Group, one of the largest seafood
companies of Asia.
Frozen shrimp continued to be
the major export item from India
accounting for 58.41 per cent of
the total dollar earnings. Overall
shrimp exports during the period
increased by 16 per cent in quantity
and 37 per cent in value. The
shrimp exports to the US showed an
increasing trend. Though there was a
shortage in supply from other major
producers like Thailand
and Vietnam, it was
noticed that the buyers
and customers seem
to have confidence
in Indian shrimp
supply. Also, India
has consolidated
its position as a
major supplier of
frozen shrimp
to Japanese
market as
well, during
this period.
Modern Food Processing | January 2012
31January 2012 | Modern Food Processing
Other major upcoming varietiesAs per MPEDA, cuttlefish, lobster, clams,
and squid are newer varieties that have
promising export potential. Besides, with
the increasing dominance of South East
Asian nations as the export destinations,
new items have also been added to the
export basket from India. Mackerel exports
to Thailand in the previous year have been
huge. Also, ribbon fish, which at one time
commanded a price of less than one dollar
in the global markets, has now grown over
three-fold.
Another opportunity lies in the
development of commercial technology
to promote tuna cultivation. In Japan, the
consumer supermarket price for Sashimi
Tuna is as high as $ 75/kg. Therefore, the
ultimate aim should be to develop tuna in
the form of Sashimi (raw meat delicacy)
with a brand name in international market.
Major tuna markets include Singapore and
Thailand besides Japan.
“With proper attention to seed and feed
requirements, good management practices
and environmental safeguards, aquaculture
has the potential to contribute more to
the export basket. Further, our reliance so
far has been on shrimps alone. We need
to also look beyond shrimp and market
freshwater species such as Indian major
carps (catla, rohu, mrigal) and pangasius
species. When Bangladesh and Myanmar
can export hilsa, why cannot India do the
same for hilsa and carps? India also has a
good market in the neighbourhood as well
– Bangladesh, Nepal and Sri Lanka. Both
Bangladesh and Sri Lanka require sizeable
quantities of fish & fish products and
India can take advantage of these markets,
which are also closer to home,” says
Dr Yugraj Singh Yadava, Director, Bay of
Bengal Programme Inter-Governmental
Organisation.
Value-additionBesides raw fish exports, there is great
demand for processed, value-added
products as well. Nearly 30 per cent of
marine and fish produced domestically
are exported annually. Processing of
fish into canned and frozen forms is
carried out almost entirely for the export
market. As the world moves towards a
simpler lifestyle, convenience products
will dominate the retail shelf. Like most
other industries, the seafood industry too
needs to realise this and develop facilities
for production/processing of value-added
products such as ready-to-cook breaded
and battered products. There is scope for
developing technology for value-addition
and infrastructure for exports through
public-private partnership.
Assocham recently suggested that the
government encourage foreign investment
in infrastructure for distribution and
storage. Andhra Pradesh, Gujarat,
Karnataka, Kerala, Maharashtra, Odisha,
Tamil Nadu and West Bengal are certain
key states that have huge potential to
enhance India’s seafood export potential.
Processed fish products for export include
Individual Quick Frozen (IQF) products,
minced fish products like fish sausage,
fillets, cutlets, pastes, surimi, textured
products and dry fish etc.
“In India, presently about 70 per cent
of fish is consumed fresh. However, as
the demand for fish is increasing and
markets expanding to interior areas of
the country, frozen fish would become
a necessity. Therefore, it is essential that
necessary groundwork is carried out to
establish cold chains, efficient transport
channels and marketing networks in the
country for supply of frozen fish and other
value-added products in the country. The
advent of food retail chains in India can
perhaps break the stranglehold of private
traders and intermediaries as such retail
chains can establish direct contacts with
the producers,” says Dr Yadava.
Futuristic figuresHowever, the industry is plagued by
challenges. “Dwindling catches, high cost
of production, poor infrastructure, less
support from state governments act as
deterrents to this industry,” says Thomas.
Fisheries are very much a sunrise sub-
sector in Indian food processing industry,
with high potential for diversification
towards rural and livelihood development,
domestic nutritional security, employment
generation as well as tourism, besides
just export earnings. A lot more needs to
be done to promote this important sector.
“India needs proper trade fairs for the
seafood sector. The ones already functional
are severely lacking in investment.
The exhibits lack an international feel
and overseas visitors are too few,”
states Gulkin.
Assocham has recently announced
optimistic predictions for the marine and
fish industry in India. It said that growing
at a compound annual growth rate
(CAGR) of about 7 per cent, this industry
is likely to reach ` 67,800 crore by 2015
from the current level of nearly ` 53,000
crore. Concerted efforts are needed to
make these predictions a reality for India.
As Dr Yadava sums up, “India has
the unique advantage of productive
resources (both in capture and
aquaculture); diversity of fin and shell
fish species having export demand; and
relatively cheap labour. These attributes
should be put to India’s advantage so that
the country becomes a global sourcing
destination for seafood.”
Email: [email protected]
With proper attention to seed and feed requirements, good management practices and environmental
safeguards, aquaculture has the potential to contribute more to the export basket. We need to also look beyond shrimp and market freshwater species.
Dr Yugraj Singh YadavaDirector, Bay of Bengal Programme Inter-Governmental Organisation
Dwindling catches, high cost of production, poor infrastructure, less support from state governments act as
deterrents to this industry. The growth in new markets like Egypt, South Africa, Russia, Brazil and the Gulf countries is expected to give a boost to this sector.
Kenny ThomasManaging Director, Jinny Marine
Fish processing industry
SPECIAL FOCUS Rupee depreciation
32
Rakesh Rao
The debt crisis in Europe
and slow growth witnessed
in the US had an adverse
impact on the fish
processing industry during the last few
months. These two regions accounted
for about 40 per cent of seafood exports
from India in 2010-11. “We are already
feeling the pinch because of the slow
economic growth, rising unemployment
and reduced purchasing power in these
regions. As of now, demand is slowing
down for the products. It is not easy to
market high-value products, as they are
not showing much interest for these,”
informs V Padmanabham, Managing
Director, SSF Ltd.
For example, in Andhra
Pradesh, the crop of big prawns
is successful, but exporters are
experiencing difficulties in finding
buyers. “Europe is not in a position
to buy these big-sized prawns
(vannamei as well as black tiger).
Earlier, the US was buying, but
now it has slowed down. When
economy is bad, the consumers
tend to compromise, and hence
prefer small-sized prawns (even
though they like the big-size),”
he adds. Traditionally, Europe
and the US consumed high-value
products, while other destinations
like China, South East Asian countries
demanded low-value products.
On and off demand & supply
situation are not unusual for this
industry. However, especially in the
last few months, the effect has been
prominent. There are not many buyers
who are ready to pay high prices for
big-sized tiger prawns. Since these are
perishable goods, the exporter cannot
hold the inventory for too long.
“To a certain extent, the EU crisis
has had an impact. Small-time operators
may vanish from the scene. So in the
long run, if we are able to survive this
phase, then it will be an advantage for
us. The commodity items are not being
affected much, but the high-value
products have been badly affected.
High-value products have higher price
realisations than commodity products,”
says George Ninan, Partner, Baby
Marine Group.
Value-added products account
for about 30-40 per cent of the total
seafood exports, while commodity
products comprise the rest. Majority of
exports include frozen products, with
live and chilled products accounting
for less than 2 per cent.
The demand f rom the other
developed market, Japan, which was
one of the major importers of Indian
seafood products in 1980s and 1990s,
has also come down in the last
decade. “Our exports are confined
to Europe and the US, where
there is anti-dumping duty. The
demand from Japan has been
slowing down and the volumes
are less compared to EU and
the US,” says K Jagan Mohan,
Exports Manager, Sai Marine
Exports Pvt Ltd.
In recent years, other markets
have emerged for Indian seafood
exports such as China, South
East Asia and Middle East
countries, etc. In spite of this,
experts feel that low off-take
f rom the major markets like
the US and Europe would have
severe impact. “The slowdown
Modern Food Processing | January 2012
These are changing times for the f ish processing industry as it is plagued with the challenges such as slow off-take from the traditional markets like the US and Europe, & withdrawal of exports scheme. So can it find some solace in the falling rupee?
Modern Food Processing | January 201234
in the US also has repercussions on
other countries, which may also result
in lower sales of seafood to those
nations,” points out Padmanabham.
Managing finance with finesse With rising interest rates straining the
industry, export costs continue to rise.
Credit rates have been increased by
about 5-6 per cent, which has impacted
the business, points out Ninan. Mohan
agrees, “Our production and landing
costs have gone up. Our product prices
have become uncompetitive in the
international market.”
Compounding the impact was the
withdrawal of Duty Entitlement Pass
Book (DEPB) scheme from October
1, 2011. “When we entered into the
contract for October-November, we had
taken DEPB income also into account,
and hence paid the farmers & the
suppliers accordingly. So the exporter
incurred losses,” opines Padmanabham.
DEPB always gave seafood
exporters a cushion, especially for the
inputs cost, which is normally high
compared to the other Asian exporting
countries. “For example, we have to
pay fishermen high prices for the fuel
(which is required to run the boats),
otherwise it will not be viable for
them to go deep in the sea for fishing.
DEPB was of help to us. But now
we have to learn to do without it,”
laments Ninan.
Expressing a similar sentiment,
Mohan states, “DEPB withdrawal
has impacted the exporters. But for
the actual figure to come out, it will
take some time. At this moment,
the exports are slow because of the
worldwide slowdown.”
Depreciating rupee, appreciating valueAmid the challenging time, falling
rupee value against the dollar has
brought some cheers to seafood
exporters. The rupee has dropped more
than 16 per cent against the US dollar
since July (till December 23, 2011).
The fish processing industry, which
is highly export-driven, is likely to
benefit the most. “While it (rupee
depreciation) will benefit exports,
it will adversely impact the imports
(especially capital goods). Since
compared to imports our exports are
more, at present the situation is okay,”
opines Padmanabham.
However, the benefits are likely for
those who have enough inventories with
them and who are yet to finalise their
agreement with the buyers. Normally,
the contract is signed 20 days to
3 months prior to the delivery (although
as per business rules exporters can book
forward up to six months).
According to an industry expert,
the inventory could be low as exporters
flushed out stock just before September
30, 2011 – the cut off date for the
withdrawal of DEPB scheme – to get
the benefit from this scheme. Experts
claim that inventory of exports came
down drastically from October 1 owing
to this.
The benefit of rupee weakening
can also be seen at the other end of
the supply chain (farmers, fishermen
and suppliers). Ninan informs, “Rupee
depreciation will not help much because
at the time of going into the contract,
we sign it as per the prevailing rate. But
for the stock for which we are yet to
enter into the contract, we can get the
benefit. Also, in case of the devaluation,
the benefits are also transferred down
to farmers and fishermen.”
The rupee depreciation might help
the industry to mop up exports, but
experts believe that in the long run it
may have adverse effects. If the dollar
remains high, the prices of imported
raw materials and capital goods may also
go up. At the same time, the benefit
has to be passed onto the farmers and
other suppliers, who might be reluctant
to reduce the price even after rupee
gains after long gap. “If rupee remains
devalued over a long period, then we can
enjoy the benefit. We can become cost-
competitive compared to other countries.
But, we would like to see the economy
of the country stabilise and we have a
fluctuating rupee,” Ninan observes.
Tiding over the crisisAlthough global economy is presently
going through a low, seafood exports
are expected to increase by 15 per
cent in 2011-12 compared to previous
year as productivity has increased in
the recent times. For last two years,
the vannemei production has been
increasing steadily and one can expect
high production even this year. As a
result, the entire value chain (right from
farmers to processors to exporters) will
be benefited.
Email: [email protected]
2010-11
26.78%
16.43%
15.41%
15.35%
13.06%
5.19%7.78%
EU South East Asia China USA Japan Middle East Other countries
2009-10
29.88%
14.76%17.8%
10.01%
13.06%
5.49%
9%
Share of exports in dollar realisation
Source: MPEDA
Rupee depreciation
SPECIAL FOCUS Omega oils
Modern Food Processing | January 201236
Mahua Roy
With 85 per cent of omega
oils being sourced from
marine sources, as per
a recent report released
by MarketsandMarkets, the fish processing
industry has an unexplored venture to cash
upon. To provide an even more convincing
figure, the same report reveals that the
global omega-3 ingredients market is
estimated to reach $ 3.21 billion in 2016
from $ 1.48 billion in 2010, at a CAGR
of 13.8 per cent. And the Asian market is
expected to hold 34 per cent of the global
marketshare by 2015, growing extensively
at a CAGR of 15.2 per cent.
India is aptly placed in this scenario,
with its marine and fish industry likely to
reach ` 67,800 crore by 2015 from the
current ` 53,000 crore, according to a study
conducted by the Associated Chambers
of Commerce and Industry of India
(Assocham).
Sources for omega-3The Food and Agriculture Organization
(FAO) of the UN provides vital information
regarding the raw materials used for the
production of fish oil. These include
species like menhaden, anchovy, capelin
and sardines. Other sources for fish oils are
primarily fish by-products such as cuttings
from filleting operations, fish cannery waste,
roe fishery waste. More recently, surimi
processing waste has also been identified
as a potential source for oils. Besides, krill,
squid, seal are among the other marine
sources. Thus, it can be concluded that the
sources are of little edible use or in simple
terms, the raw material is a waste product
with no edible value, and in fact may present
a potential disposal problem. This spells
business opportunities for the burgeoning
fish processing industry in India.
Star ingredientOmega-3 is being promoted in several
ways that include expanding medical and
public awareness on omega-3 and its wide
range of health benefits. “Many scientific
and clinical studies report that omega-3
fatty acids are beneficial for the heart, joint
& brain health, as well as for cognitive
functioning and development, especially in
infants & growing children. The benefits
of omega-3 have a high level of consumer
awareness compared to most other
functional ingredients. It is a vital nutrient
not synthesised by the human body and
recommended for all age groups,” elaborates
Sajiv K Menon, Business Head, Parry
Bio & Nutraceuticals. Its efficacy against
lifestyle disorders, vision problems and even
cancer has made it a star ingredient being
featured in the ‘nutritional information’
section of most product launches.
Inclusion in relevant F&B segmentsThe most evident drawback of omega-3 is
its high susceptibility to oxidation. Thus, it
makes its processing a big challenge. Says
Dr Benny Antony, Technical Director,
Arjuna Natural Extracts Ltd, “Omega-3 is
highly susceptible to oxidation. Mixture of
different anti-oxidants like natural vitamin
E & ascorbyl palmitate at optimum dosage
can be used to increase the stability of
it. Frozen food products like ice creams
and other dairy-based products are more
suitable for omega-3 applications, and
present an untapped opportunity area.”
Also, strategic inclusion of this ingredient
in frozen and chilled F&B products should
be considered.
Globally, omega-3 has been successfully
used in fortification of cookies, bread,
milk, juices, cereals, energy bars, spreads,
A huge untapped opportunity lies in the processing of marine oils, which are rich sources of omega oils. Almost every second food product queuing up on retail shelves is claimed to be fortified with omega oils.
Modern Food Processing | January 201238
mayonnaise, sauces, salad dressings as well
as infant formulae. Experts unanimously
agree that the breakfast space offers a huge
opportunity area to introduce omega-3
fortified products.
“The Central Institute of Fisheries
Technology (CIFT) has developed methods
for the incorporation of omega-3 fatty
acids into poultry meat and egg. Method
for the production of antioxidant molecule
(squalene) that can prevent the oxidation
of omega-3 fatty acids is also available with
CIFT. Scientists of CIFT are also involved
in the development of omega-3 fatty acid
supplemented food products with optimal
taste and functional properties,” sums up Dr
Suseela Mathew, Scientist, CIFT – Kochi.
Processing challengesHowever, despite the strong drivers of
growth and extensive promotional measures
undertaken, the omega-3 PUFA ingredients
market has to overcome certain significant
challenges before it can realise its true
potential. As explained earlier, the instability
of omega-3 and the consequent limitation
on the number of application in food
products pose a big challenge. Research
efforts are targeted towards making its
processing easier but this will come at a
cost. Making it available at low price points
is a goal, which has to be achieved.
Purification of omega-3 fatty acids
from fish oil is complex, requiring either
chemical or enzymatic methods. “In CIFT,
both methods have been standardised
and perfected for the production of
Polyunsaturated Fatty Acids (PUFA)
concentrate from fish oils. Though the
yield is more and cost is low in chemical
process, the consumer acceptance is very low.
Oxidative susceptibility of omega-3 fatty
acids is more in this process as compared to
enzymatic method. However, the advantage
of omega-3 fatty acids prepared by chemical
process is its potentiality for utilisation in
feed formulation industries,” elaborates Dr P
T Lakshmanan, Scientist, CIFT – Kochi.
Parry Bio & Nutraceuticals has
developed an efficient omega-3 processing
technology. Explains Menon, “We have a
patented technology called O2B to protect
omega-3 and enhance its stability. We
have also developed the process to make
microencapsulated omega-3 powder (water
dispersible) to increase its stability against
oxidation, temperature and light.”
Traditionally, there are a number
of processes that can be used to
convert raw fish and cuttings into oil.
These include processes like wet rendering,
hydrolysis, silage production (autolysis),
dry rendering and solvent extraction.
Of these, wet rendering process is
used in a majority of the manufacturing
facilities worldwide.
Another problem associated with
omega oils is off-flavour management. As
Dr R Anandan, Scientist, CIFT – Kochi,
says, “Omega-3 fatty acids can decompose
to form off-flavours. They have to be
stored in an inert atmosphere at very low
temperature. Developing new antioxidant
technologies that help them from developing
such off-flavours is very much essential.
This technology should allow fish oils to be
incorporated into foods without altering the
original flavour of the product.”
Omega-3 and 6 are in great demand due
to its health benefits. The omega-3 market
worldwide has grown tremendously in the
past few years. According to AC Nielson
report (2010), sales of omega-3 products
increased 42 per cent in 2009 globally.
The Indian market is witnessing a slow,
steady and optimistic growth figure towards
omega-3 products. Frost & Sullivan reports
that the total Indian market revenues for
omega-3 for food and dietary supplement
applications were estimated to be ` 40 crore
in 2010. The Indian fish processing industry
needs to actively consider this unexplored
avenue and turn it into a profitable business
opportunity.
Email: [email protected]
Mixture of different anti-oxidants like natural vitamin E & ascorbyl palmitate at optimum dosage can be used to
increase the stability of omega-3. Frozen food products like ice creams and other dairy-based products are more suitable for omega-3 applications, and present an untapped opportunity area.
Dr Benny AntonyTechnical Director, Arjuna Natural Extracts Ltd
Many scientific and clinical studies report that omega-3 fatty acids are beneficial for the heart, joint &
brain health, as well as for cognitive functioning and development, especially in infants & growing children. The benefits of omega-3 have a high level of consumer awareness compared to most other functional ingredients.
Sajiv K MenonBusiness Head, Parry Bio & Nutraceuticals
Dietary supplements Functional food & beverages Others (pharma, infant food, etc)
Source: International Fish Oil Standards (IFOS), MarketsandMarkets
11%
24%
65%
2010
10%
42%
48%2016(Estimated)
Global omega-3 market application share, 2010-2016
Omega oils
SPECIAL FOCUS Marine products
Modern Food Processing | January 201240
Rakesh Rao
During 2010-11, India
made remarkable strides
in export of marine
products by crossing the
$ 2.8-billion mark, registering a growth
of 33.84 per cent in dollar realisation.
Frozen shrimp continued to be the
major export item accounting for 44.17
per cent of the total dollar earnings.
W hi l e European
Union (EU)
continued to be the largest
market with a share of 26.78 per cent in
value terms, China is the largest market
as a single country with a share of
15.41 per cent.
Adding novelty With marine fish production hovering
around 3 million tonne, experts believe
that farming sector will be the mainstay
for export supply in the coming years.
The new varieties of marine products
that have huge market potential are
L. vannamei shrimp, tilapia, sea bass,
cobia, grouper, mud crab and tuna. India
is steadily increasing the production of
L. vannamei shrimp. And MPEDA is
taking steps to boost the production
of new species. Leena Nair, IAS,
Chairman, MPEDA, elaborates, “The
Rajiv Gandhi Centre for Aquaculture
(RGCA), a society of MPEDA, has
taken steps for introduction on breeding
and farming of sea bass, grouper, cobia
and mud crab; and providing training
& conducting demonstration to boost
culture production for the purpose of
export through diversified aquaculture
activities. It also carries out trials in
bringing out more varieties
like neofemales
of giant freshwater
prawn, improved tilapia strains
etc into the farming fold.”
Tuna, which has good resource
and market potential, still remains
underutilised. Taking due cognisance of
this, MPEDA has taken quite a few
initiatives towards tuna exploitation, and
proper handling of tuna to get better
price in the international markets.
Facing global competition While MPEDA is expecting exports to
cross $ 4 billion in 2011-12, there is still
a long way to go. “Through aquaculture,
around 2,00,000 MT of shrimps and
scampi are expected to be exported.
Japan and USA are going to strongly
source shrimps from India. They look at
India as a consistent supplier of quality
seafood, especially shrimps,” says Nair. In
addition, the Comprehensive Economic
Partnership Agreement (CEPA) between
India and Japan, which came into effect
from August 1, 2011, is likely to give
further boost to marine food trade.
CEPA would bring immediate gains to
exporters of seafood to Japan, as duties
on this product will be eliminated. At
the same time, MPEDA is taking a lot
of initiatives to enhance the quality.
India also complies with the
Catch Certification
requirement for EU. With Government
of India bringing out favourable policies
and India moving ahead to have economic
partnership & trade agreements with
many other nations, the seafood industry
is expected to be a major beneficiary.
“MPEDA along with seafood industry
stakeholders are determined to take this
sector to greater heights in the coming
years,” says Nair confidently.
Email: [email protected]
NETTING A PRIZE CATCH
Although fish processing industry registered record exports in 2010-11, there is a sea of opportunities yet to be
explored. While the government has already taken some initiatives, still there is a long way to go.
SPECIAL FOCUSRoundtable
41January 2012 | Modern Food Processing
Is the Indian consumer opening up to frozen marine products?
The issue of fresh vs frozen has been a long-standing debate for the food processing industry. Though India is one of the largest producers and exporters of marine products, the domestic consumption of frozen and processed fish is minimal. Mahua Roy speaks to industry associations, retailers and processors to gauge
their views on the gradual change this sector is witnessing.
At present, though a small industry, the frozen seafood sector is undoubtedly growing. To promote it further, retailers and processors need to have a synergistic relationship, by organising tasting sessions or food festivals. But for providing a bigger push, the government needs to come forward and provide infrastructure & cold chain development to encourage processors in this segment.
EDITORIAL TAKE
Rahul KulkarniDirector - Marketing,
West Coast Group
The frozen fish market is definitely
growing at a fast pace in India. We
can peg the growth rate at around 30
per cent y-o-y. This is owing to the
growing awareness about the benefits
of frozen fish over raw. Rapid
expansion of modern retail stores
has also ensured that the availability
and variety on offer has increased
exponentially. It is an established fact
that frozen fish delivers better quality
and is convenient, has longer shelf-
life and, most importantly, offers
whole-year round availability.
To address the debate of fresh
vs frozen, processors in association
with retailers can carry out product
sampling as a form of in-store
promotions. Besides, raw products
are always in demand as compared
to ready-to-cook (RTC). The
versatility that a raw product offers
from the point of view of its recipes,
catering to diverse taste and flavour
considerations in a market like India,
cannot be matched by RTC, despite
the fact that RTC has its own
advantages over raw.
M M IbrahimManaging Director & Partner,
Quality Foods
Surprisingly, the domestic
consumption of frozen and
processed fish is less than
5 per cent as compared to the amount
of marine products that are exported.
Processing of marine produce into
canned and frozen forms is carried
out almost entirely for the export
market. However, on examination
of recent trends, it cannot be denied
that this category is growing in
India. Busy lifestyles of the people
have increased the demand for
convenience food. As a result, value-
added products are more in demand.
Clean fish, cut fish, fillets of fish,
fish sausage, cakes, cutlets, pastes,
surimi, texturised products and dry
fish etc, are being looked upon as
lucrative business opportunities. This
is the reason why most exporters of
seafood are considering an active
foray into processing of fish. The
government needs to come up with
friendly measures to promote this
industry, this will in turn boost
production and thereby domestic
consumption manifold.
Manav SharmaCo-Owner, M:Eat by Blanco
(a gourmet retail store)
The acceptance of frozen marine
products, especially fish, is much
better in the country now than
what it used to be earlier. In
raw marine products, mostly
fish is in demand, but prawns,
squids, lobsters are slowly gaining
popularity. In recent times, Basa
fish, both from Vietnam and India,
is in huge demand. People in India
are slowly but surely getting more
confident about frozen seafood.
Efforts are being taken to educate
consumers that frozen products
are better than fresh as they are
consistent both in quality, weight
(size) and price. Hence, most
restaurants and hotels have moved
to frozen, from fresh. From the
retailers end, food promotions like
salmon festival/seafood festival and
others can help generate knowledge
and confidence among consumers.
Besides, companies also need to
invest in the cold chain for storage
and delivery, as this is a major
shortcoming currently in India.
Raw is more popular than cooked.
FACILITY VISIT
Modern Food Processing | January 201242
Havmor Ice Cream Ltd
Avani Jain
The ice cream industry
is growing at a rate of
12 per cent per year, with
market worth ` 2,500 crore.
A leader in this segment is Gujarat, which
commands up to 30 per cent of the all-
India ice cream market, owing to its large,
gung-ho youthful population, and its
huge share in milk production – the
basic ingredient for ice cream.
Riding on its success journey
from a handcart with homemade
ice cream in 1944, Havmor Ice
Cream Ltd has evolved into one
of the largest players in Gujarat
and Western India, with state-
of-the-art technology & efficient
management practices followed
by three generation of Chonas. It
is one of the few companies in India,
which manufacture 100 per cent pure ice
creams made from fresh milk and cream.
The company has two manufacturing
units in Ahmedabad, of which one was
established in 1993 and the other was set
up in February 2011.
Pradeep Chona, Managing Director,
Havmor Ice Cream Ltd, notes, “The
demand for ice cream is high in the
country as the people these days are
realising the nutritional and energy value
of ice creams. People of all age groups
enjoy ice creams, but the major consumer
group includes those in the ages between
15 and 25. Mainly children are more
interested in ice creams than anyone in
the country, but slowly and gradually
even the elders of the family are taking
a taste of it.”
Cutting-edge infrastructureHoused in Naroda Industrial Estate, the
new plant sprawls over 12,000 sq yards
and has a capacity of producing 70,000
litre of ice cream per day. Nitesh Mathur,
Deputy Vice President (Operations),
Havmor Ice Cream Ltd, states, “The
infrastructure includes packing material
storage area, where the materials are
stored and certain printing is done as per
the requirement, followed by raw material
storage area, which comprises ambient
storage area as well as cold storage where
we maintain zero degree temperature
for storing certain fruits. Then there is
the main ice cream manufacturing plant
where we have continuous ice cream
manufacturing freezers and one automatic
candy manufacturing machine with
production capacity of 15,000 candies
per hour, six filling machines,
ie two cup filling machines,
one cone filling machine and
remaining 700 litre packing
machines, two hardening
tunnel and four cold rooms.”
Production process The company has a well-
defined production process
and most of the processes
are automated with imported
With the ice cream industry pegged at ` 350 crore in Gujarat, the state is home to processing plants of some of the leading ice cream brands in the country. Boasting of a huge share in this segment is the Ahmedabad-based Havmor Ice Cream Ltd, which has not only carved a niche for itself in Gujarat but also has a strong hold in Western India.
A scoop of FRESHNESS
QUALITYand
A bird’s eye view of the production process
The manufacturing facility
PLC-controlled refrigeration plant
Photo: Vijaykumar Soneji
InvItatIon
invites you to
AURANGABAD17 - 20 Feb 2012
Garware Stadium, ChikkalthanaBusiness Visitors: 10 am to 3 pmGeneral Visitors: 3 pm to 7 pm
CU
T HE
RE
new busIness opportunItIes
Auto & Auto Components | Light & Medium Engineering | Chemicals & Allied Products | Electrical & Electronics | Hydraulics & Pneumatics | IT Products & Services | Automation & Instrumentation | Material Handling Eqpt | Packaging Machinery | Wires & Cables | Machine Tools & Acc. | Pipes & Fitting | Plastics & Polymers | Safety & Security
| Process Machinery & Eqpt | Testing & Measuring Instruments
Exhibitor Profile
Engineering Expo organised by Infomedia18 is one of the engineering industry’s biggest events in country. The 2010-11 edition of Engineering Expo saw business transactions worth over Rs. 161 crores. Launched in Ahmedabad in the year 2002, the event today boasts of a fabulous visitor turnout. The Expo is a preferred destination for SME’s and manufacturing & engineering companies to transact, network, tie-up
and exchange ideas for the growth of the industry.
For Further Details, Call Varsha + 91 98195 52270 Or Email [email protected]
CU
T HE
RE
Brought to you Online Media Partners
Supported By
TV Partner
45January 2012 | Modern Food Processing
machineries. Detailing the production
process, Mathur elaborates, “The basic
raw materials include milk and cream,
which we get from pre-selected
vendors on a regular basis. Besides
milk and cream, sugar & skimmed
milk powder are also used. These
four ingredients are mixed in a tank
and the entire mass is pasteurised to
make it safer for consumption. Then
the mass is homogenised, which is
done to make the ice cream soft and
smooth. This mix then undergoes a
certain test in our quality assurance
lab and after it gets clearance, it
is stored at a temperature of 4º C.
The process is called aging. This is
a basic mix and is common for all
types of ice creams. Then, depending
on the variety, different colours and
flavours are added & the mixture
goes to the continuous ice cream
manufacturing freezer.”
He further adds, “Air is incorporated
during the ice cream freezing process,
so as to make the product light and
creamy. In this process, ice cream is
frozen to -4.5º to -5º C in the continuous
manufacturing freezer, nuts and fruits are
added as per the requirement through
automatic fruit feeders. These nuts and
fruits are also subjected to different
processes like sorting, grading, frying
etc, which are done during raw material
processing. Then ice cream is subjected
to filling machines, where it is filled in
different packs like cups, party packs,
bulk packages, etc.”
Generally, ice creams have a
temperature lower than -15º C, so for
further lowering of temperature from
-4º to -18º C, ice cream is passed
through spiral hardening tunnel.
In this tunnel, it almost takes one
hour to reach -18º C or below.
And subsequently, ice creams
are kept in cold rooms and later
dispatched as per the orders.
Maintaining the qualityThe company believes in a
proficient quality management
system. Emphasising on these
standards, it has obtained varied
certifications like ISO 9001:2008 and
HACCP Certification in adherence
to quality and hygiene maintenance
respectively. The company houses chemical
as well as microbial labs, which ensure
zero bacteria. Havmor has always been on
the forefront of innovation and is known
for introducing three new flavours every
three months.
In order to ensure energy-efficiency,
the company uses PLC-controlled
refrigeration plant with latest technology-
based screw compressors to maintain the
temperatures in the entire unit. Mathur
says, “In this new plant, our basic focus
is on automation and
reducing the consumption
of power and water. The
usage of water per litre of
ice cream is much lesser
than any other ice cream
manufacturing company.
Further, we also use CNG-
based boiler and not
diesel-fired one. This also
helps in saving energy.”
Growth plansThe company has a strong foothold in
Gujarat and is further spreading its wings
in Rajasthan and Maharashtra, where it has
received good response. Mathur observes,
“The development of this plant is being
done in two phases, of which phase one
is complete. Almost ` 30 crore has been
invested in this phase. The second phase
will end by 2013, and by that time, the
existing capacity will reach one-and-a-half
lakh litre of ice cream per day.”
The core of Havmor’s philosophy is
‘Goodness, Truthfulness, and Cleanliness’,
which is followed in everything they do.
Chona sums it up, “We believe in serving
quality products to our customers. Further,
we sense the pulse of the people and aim
at catering to their demands by constant
innovation. Our company is growing at
the rate of 25-30 per cent and we hope to
maintain this growth trajectory.”
Email: [email protected]
We believe in serving quality products to our customers. Further, we sense the pulse of the people and aim at
catering to their demands by constant innovation. Our company is growing at the rate of 25-30 per cent and we hope to maintain this growth trajectory.
Pradeep ChonaManaging Director, Havmor Ice Cream Ltd
Ice cream being filled through automatic cup filling machine
Automatic candy manufacturing machine
Kachi Kairi candies being made
Havmor Ice Cream Ltd
Dear Reader,
‘Modern Food Processing’ solicits original, well-written, application-oriented, unpublished articles that
reflect your valuable experience and expertise in the food processing industry.
You can send us Technical Articles, Case Studies and Product Write-ups. The length of the article should not
exceed 3000 words, while that of a product write-up should not exceed 200 words.
The articles should preferably reach us in soft copy (either E-mail or a CD). The text should be in
MS Word format and images in 300 DPI resolution & JPG format.
The final decision regarding the selection and publication of the articles shall rest solely with
‘Modern Food Processing’. Authors whose articles are published will receive a complimentary copy of that
particular issue and an honorarium cheque.
Published by Infomedia 18 Limited , ‘Modern Food Processing’ is the leading monthly magazine exclusively
meant for producers and user fraternities of the food processing industry. Well supported by a national
readership of over 80,000 and our strong network of 26 branch offices across India, this magazine reaches
out to key decision makers among the Indian manufacturers of food processing products, machinery and
allied sectors. Brought out in association with Hong Kong-based Ringier Trade Publishing Ltd (one of the
world’s largest trade publishing houses with more than 200 special interest titles and offices in every major
country), it ensures that advertisers are able to promote their products and services across the globe at no
extra cost.
So get going and rush your articles, write-ups, etc…
Thanking you,
Yours sincerely,
An invite that rewards as well...
Manas BastiaSenior Editor
Infomedia 18 Limited‘A’ Wing, Ruby House,J K Sawant Marg, Dadar (W)Mumbai 400 028India
T +91 22 3024 5000F +91 22 3003 4499E [email protected]
D +91 22 3003 4669W www.infomedia18.in
Business Insights •Technologies•Opportunities
INSIGHT & OUTLOOK
47January 2012 | Modern Food Processing
INSIGHT & OUTLOOK
47January 2012 | Modern Food Processing
NUTRACEUTICAL BEVERAGESConcocting right ingredients for healthy life ................................48
NUTRACEUTICAL MARKETINGOn a well-being mission ...............................................................50
NUTRACEUTICAL REGULATIONStandardising products, quantifying benefits .................................52
PRODUCT REFORMULATIONA wealthy tip for healthy gains ......................................................53
INTERFACE - Ajay Khanna“The company has empowered thousands of enterprising individuals, especially women” .......................................................54
MODERN RETAILINGFDI or no FDI, the growth is optimistic ......................................55
LASER DIFFRACTION Chocolate characterisation made easy ..........................................56
NUTRACEUTICALS
INSIGHT & OUTLOOK Nutraceutical beverages
48
Prasenjit Chakraborty
The advent of nutraceutical
beverages into the market
typically reflects the current
health concerns. People are
also looking for beverages that easily
provide vitamins and minerals missing
from their daily diets, and for the inclusion
of herbs & antioxidants. All these are the
outcome of the present day sedentary
lifestyle, wherein people consume fatty food
and alcohol more, exercise less and so on.
While the convenient and processed foods
are being marketed & advertised heavily,
the fresh fruit consumption pattern is
witnessing a downward curve. This clearly
indicates that consumers are becoming
more inclined towards ‘take care’ option
by way of nutraceuticals or other health
supplements rather than focussing on ‘fresh
food’ options. The savvy formulator needs
to know which cocktail of ingredients is
targeted to address these health concerns.
“Nutraceutical in any form is going to play
an important role in this decade as, I feel
there is greater need to fortify food with
nutraceuticals. The days are not far when
nutraceutical beverages will target people
in different age groups,” opines Dr Deepa
Bhajekar, Managing Director, MicroChem
Laboratory Pvt Ltd.
Mingling health with tasteIn India, the healthiest option has to match
with taste as well. This remains one of the
biggest challenges for the manufacturers
of nutraceutical beverages. In addition
to choosing targeted ingredients,
manufacturers must also create a product that is acceptable to consumers. One of
the important criteria that determine
the success of any beverage is flavour.
Nutritious, functional ingredients can
come with everything, right from a bitter
taste to an unpalatable flavour. A drink
that has off flavours or an odd mouthfeel
would not attract many customers, even if
the beverage is way above average in its
health benefits. This can be a challenge,
because not only do some ingredients carry
their own flavour burdens, some may not
dissolve well or even quickly degrade on
the shelf or interact with other ingredients
in the beverage formulation. Many
nutraceutical ingredients have unpleasant,
mainly bitter taste that could require
creative formulation to mask – caffeine
and ginseng are two such ingredients.
Many-a-time, it happens that a product
is sent back to be reformulated until the
most sensitive of palates is satisfied. “It is
true that taste is an important criterion not
only for nutraceutical beverages but for any
food formulation. However, there is also
a realisation among consumers that the
nutraceutical beverages may not necessarily
have the same taste as that of high sugar
48
NUTRIFACTS Flavour plays an important role
in nutraceutical beverages
Lifestyle has a huge influence on
the demand
India can offer more solutions
with its rich biodiversity
Nutraceutical beverage players do
not see fierce competition from
fruit juice segment in near future
Modern Food Processing | January 2012
Concocting RIGHT INGREDIENTS for HEALTHY LIFE
The current lifestyle of people has driven the demand for nutraceutical beverages throughout the world. The sector is witnessing fast growth in developed countries; in contrast, it remains a slowcoach in India. However, India’s rich biodiversity in terms of a variety of herbs could make the segment a vibrant one, provided necessary steps are taken to satisfy consumers.
49January 2012 | Modern Food Processing
drinks. By proper flavour combinations,
taste modifiers, sugar substitutes & gums,
technologists can experiment with taste
modification and arrive at something that
is more acceptable to consumers. Today,
consumers are also willing to experiment
with new tastes and flavours as food
becomes more & more global,” opines Dr
Vilas Shirhati, President - Technical, Birla
Research and Lifesciences Ltd.
According to Dr Bhajekar, natural
taste that comes from fruit-based
beverages will be difficult to replicate in
the nutraceutical beverage. Here comes
the role of technology. The innovation in
technology should be such that the two
(taste and health benefits) match well.
Competing against fruit beveragesThe concept of nutraceutical beverages
in India is far from mature. Against this
backdrop, the market is yet to witness a
true competition. However, due to lack of
knowledge or understanding, consumers
often try to relate nutraceutical beverages
with fruit beverages. Industry players do not
perceive any serious competition in the near
future. They are of the opinion that these
two types of beverages have their distinct
place in the market. In this direction,
marketing, advertising and positioning of
the product will play an important role.
Currently, nutraceutical beverage
manufacturers are concentrating more
on getting a toe-hold in the market.
“Nutraceutical beverages have a serious note
than the rest of the beverages available in
the market. Consumers are willing to pay
a higher price, but at the same time expect
better deliveries. And since this is a nascent
market as of now, we are focussing on these
aspects only. We do not see fruit-based
beverages, which has a substantial market,
as a threat that would eat into the serious
nutra-beverage market in the immediate
future,” points out Kamal Anand, Senior
General Manager - Consumer Products
Division, Plethico Pharmaceuticals Ltd.
The nutraceutical beverage market is
registering faster growth in the developed
world. So, it will take time to make their
presence felt in the Indian market. Even
the consumption of 100 per cent fruit-
based beverages in India is quite low when
compared with other developed countries. It
means there is tremendous scope for fruit-
based beverages to grow here, though such
beverages are there in the market for quite
sometime. “We still have not seen a lot of
nutraceutical beverages hit the market in
India. In developed markets, nutraceutical
beverages are growing at a fast pace. Besides,
in India, even the per capita consumption
of fruit drinks is low. There is enough room
for both fruit drinks as well as nutraceutical
beverages to grow. As the lifestyle diseases
keep growing in India, the importance
of nutraceuticals and their acceptance
as preventive tools will also grow,” says
Dr Shirhati.
Advantage IndiaThe scientific principles behind
developing these beverages will remain
the same throughout the world. India
with a long history of Ayurveda and a rich
biodiversity in terms of natural resources
such as herbs will perhaps have more
solutions to offer. However, the market
growth for these will be defined by the
consumer needs. “Hopefully, we will
learn our lessons from the West about
lifestyle diseases much faster and adapt
more quickly to more healthy lifestyle,
and accept nutraceuticals as part of the
healthy lifestyle,” opines Dr Shirhati.
The advantage of nutraceutical
beverages is that a consumer will get
fixed and known nutrients in particular
quantity. “This is the advantage of
nutraceutical beverages. In fruit juice,
nutrients vary from season to season
as well as at the time of ripening of
fruits,” says Dr Bhajekar. India’s success
on the nutraceutical beverage front, to
a great extent, depends on the types
of technologies manufacturers adopt.
“Whatever product, be it nutraceutical
beverages or anything, the taste cannot
stray far away from the original product.
The methodology in which nutraceutical
is distributed in a product should be
such that basic texture and consistency,
colour and flavour of the product is not
disturbed,” cautions Dr Bhajekar.
The nature has given us plenty
of herbs, now it depends on the
manufacturers how they take it forward.
With right steps, India can offer variety
of nutraceutical products meant for
different ailments and can take a lead
in the world.
Email: [email protected]
Whatever product, be it nutraceutical beverages or anything, the taste cannot stray far away from the original
product. The methodology in which nutraceutical is distributed in a product should be such that basic texture and consistency, colour and flavour of the product is not disturbed.
Dr Deepa BhajekarManaging Director, MicroChem Laboratory Pvt Ltd
By proper flavour combinations, taste modif ier s, sugar substitutes & gums, technologists can
experiment with taste modification and arrive at something that is more acceptable to consumers. Today, consumers are also willing to experiment with new tastes and flavours as food becomes more & more global.
Dr Vilas ShirhatiPresident - Technical, Birla Research and Lifesciences Ltd
Nutraceutical beverages have a serious note than the rest of the beverages available in the market. Consumers are willing
to pay a higher price, but at the same time expect better deliveries. And since this is a nascent market as of now, we are focussing on these aspects only.
Kamal AnandSenior GM - Consumer Products Division, Plethico Pharmaceuticals Ltd
Nutraceutical beverages
INSIGHT & OUTLOOK Nutraceutical marketing
50
Prasenjit Chakraborty
Success of any product, to a large
extent, depends on consumers’
understanding of the product.
There is lot of information that
needs to be shared with the consumers.
Here lies the role of marketing and
advertising. But the task is rather difficult
for nutraceutical beverage players. For
them, it is imperative to make people
aware of the benefits of consuming
nutraceutical beverages, which a regular
course of diet does not offer. The task
gets even more complicated, when people
in India often compare nutraceutical
beverages with other kinds of juices
available in the market.
Way to goUnderstanding the magnitude of the
problem, companies have started taking
steps to dispel the doubts from the minds
of consumers. “Currently, we undertake
many training programmes wherein we
brief about the basic concepts, benefits of
using such products, its long-term benefits
and so on. There are many ways to reach
your target consumers, one can use
print or other medium. But conducting
seminars, training programmes at this
juncture would be most effective,” exhorts
Kamal Anand, Senior General Manager,
Consumer Products Division, Plethico
Pharmaceuticals Ltd.
Dr Vilas Shirhati, President - Technical,
Birla Research and Lifesciences Ltd, adds,
“The nutraceutical beverage segment is at
the nascent stage in India but definitely
has a great potential as the future health
drinks. Growth of nutraceutical beverages
in developed markets like Japan and the
US reflects the current health concerns of
consumers of those countries. For effective
marketing of nutraceutical beverages, the
communication on the health benefits
must be clear.”
According to him, while
communicating to people, the content
of nutraceutical beverages like added
minerals, vitamins, antioxidants,
immunity boosters, specific herbs with
known benefits etc needs to be clearly
defined. There can be health drinks
catering to heart, brain, skin or hair
health, which indicate the targeted
benefits as long as they are supported
by the right level of ingredients. Sports
nutrition and endurance drinks for
targeted performance in athletes would
be another great opportunity area for
nutraceutical beverages. Plethico is
pragmatic in its approach in educating
people about nutraceutical beverages.
“We have undertaken ground level
promotional activities. We reach out
to various gymnasiums directly and
undertake activities like sampling,
explaining about the product features
face to face. Besides, we do continuous
research among our consumers on their
tastes and preferences,” says Anand.
Unorganised sector, a spoilsport?The concerted efforts by organised
players to popularise nutraceutical
beverages get defeated sometimes
because of unorganised players. The
products from unorganised players are
far from satisfactory and in contrast
to what they claim. “There are many
unorganised players in this category.
Consumers believe their over-
exaggerated claims and end up buying
such products, and later realise that it
offers no such benefits as claimed by
them. Such incidents hamper trust
and faith from such product category,”
laments Anand. It is important to have
scientific proof of such claims, and in
case of any doubt, such products could
be tested in laboratory.
“If any nutraceutical beverage targets a
particular function in the body, then one
should be able to directly convey the message
to consumers. In that case, there will be
certain claims by the company, which is
marketing the product to attract consumers.
In such eventuality, those claims have to
be backed up with clinical trials,” asserts
Dr Deepa Bhajekar, Managing Director,
MicroChem Laboratory Pvt Ltd. It is time
to make people aware of all the nitty-gritties
of nutraceutical beverages.
Email: [email protected]
It is high time Indian consumers get a clear notion about nutraceutical beverages. Marketing strategies, which aptly communicate the benefits of such drinks to the consumers, could take the segment to new heights.
50 Modern Food Processing | January 2012
INSIGHT & OUTLOOK Nutraceutical regulation
52
Rakesh Rao
Food Safety and Standards
(FSS) Act, 2006, which
came into effect in August
2011, has a separate section
for health foods and nutraceuticals.
The Act necessitates formal approval
process, strict labelling and authorisation
process for marketing nutraceuticals.
“For the product standards chapter, the
FSS Act includes a section (Section
22) providing for new categorisation of
foods namely health supplements, foods
for special dietary uses, novel foods, etc.
The categories are defined broadly in the
Act and a more detailed regulation on
this front is expected. This feature, which
was absent in the existing food laws, is
anticipated to facilitate and promote the
development of new products, thus
enabling innovation opportunities
and the growth of the industry,”
says Prabodh Halde, Vice
President, Association of Food
Scientists and Technologists
(India), Mumbai Chapter.
Standardised norms Though the detailed regulations
for Section 22 under FSS Act
are yet to be out, the industry
experts believe that it would help
the standardisation of nutraceuticals.
Dr Shefali Thanawala, Senior Medical
Advisor, Plethico Pharmaceuticals Ltd,
says, “The FSS Act, implemented from
August 2011 across the country, is one
of the most extensive food regulations,
providing guidance – not only for the
conventional food but also for food for
special dietary uses or functional foods,
or nutraceuticals or health supplements
or such similar foods – all under one
roof. This will surely help to standardise
nutraceuticals, especially as the rule
provides with science-based standards
for regulating manufacturing, storage,
distribution, sale and import of food, as
well as to facilitate food safety.”
Dr B Sesikeran, Director, National
Institute of Nutrition, adds, “The Act
regulates the nutraceuticals manufacture,
distribution, sale or import in the country.
The Scientific Panel of Functional foods
is responsible for laying guidelines.
The manufacturer has to follow Good
Manufacturing Practices and is responsible
for maintaining the standards. The Act
will prescribe conditions for claims and
labelling. The manufacturer has to provide
information on safety and efficacy data, if
it is required by Food Safety and Standards
Authority of India (FSSAI).”
FSS Act in the Section 22 has
provided criteria for products included
under the category of functional foods,
nutraceuticals, health supplements, etc.
“This will help a variety of products
floating in the Indian market to be clearly
segmented. The directive will also help
regulate the comparative newer segments
of energy drinks, novel foods etc,” states
Dr Thanawala.
Besides, she adds, “The notification
of packaging and labelling of food articles
provides elaborate explanation and
differentiation of the health, nutrition
and risk reduction claims, which should
be of great help to regulate the health
claims generally made by nutraceutical
products and functional foods.”
A health booster Majority of nutraceuticals are made
up of multi-ingredients, hence it is
difficult to ascertain the claims made
by manufacturers. With the new Act in
place, this issue is likely to be addressed.
As Dr Thanawala points out, “The
claims made by the nutraceuticals
manufacturers must be science-based,
that is supported by at least the clinical
research data published in peer reviewed
journals. Also, ideally, the manufacturer
should be in a position to substantiate
the claims made through his product
range.”
So, should clinical trials
(like the ones followed in
pharmaceutical industry) be
made mandatory? She explains,
“Looking at the large quantum
of the nutraceutical products,
which have already been
introduced and are selling well,
it seems difficult & impractical
to make clinical trial for each &
every such product mandatory.
Nonetheless, it is reasonable to demand
for such trials in case of introduction of
a new ingredient/dosage form, for which
no safety efficacy data is available.”
Despite the implementation of the
strict regulation, experts believe that
nutraceuticals demand would soar in
future in India. Dr Thanawala says,
“The change will definitely help the
nutraceutical sector to be more organised,
and provide better growth opportunity
for science-based companies.”
Concludes Dr Sesikeran, “The
regulation and the new FSS Act is
based on science-based evidence and on
par with other international regulatory
standards. The nutraceuticals/functional
foods market is poised for growth
and expansion.”
Email: [email protected]
There is a need for a more specific regulation for nutraceuticals, which
are claimed to provide health benefits. With the new regulation, consumers can be assured of the
benefits offered by these products based on scientific facts.
52 Modern Food Processing | January 2012
Stan
dard
ising products, quantifying benefi ts
INSIGHT & OUTLOOKProduct reformulation
53January 2012 | Modern Food Processing
Mahua Roy
Omega-3, prebiotics,
glucose; there was a
time when mugging
up of these fancy
chemicals translated into marks for
a biochemistry student. But today,
these ingredients are finding their
way beyond textbooks into labelling
information and even marketing
communication media! With so
much of emphasis and repetition
of information, a certain class of
consumers is well-aware of the
attributes of products, which claim to
have incorporated such ingredients.
Strategic positioningThe ‘health’ positioning is being
taken too seriously by the food
& beverage industry. Right from
biscuits, chips, cooking oil, rice, instant
noodles, beverages (yes, even alcoholic)
to chocolates and cakes, everything today
is healthy. Says Anuradha Narsimhan,
Category Director, Britannia, “The adult
health food category includes items
such as edible oil, breakfast cereals,
biscuits, dairy products and breads.
It is growing at the rate of 30-
35 per cent annually while the
total market size is estimated
to be around ` 5,000-6,000 crore.”
When it comes to Britannia, currently its
products under the health and wellness
portfolio comprises around 50 per cent
of its product range and sales, and is set
to become bigger.
Britannia recently revived the
promotional activities of its packaged
cakes. It is interesting to note how the
company accentuated the health attribute,
and not indulgence, which is primarily
associated with cakes. “The packaged
cakes do not have icing and cream, and
thus our message to our audience was
credible. We have assured the goodness
of egg protein in our cakes,” adds
Narasimhan.
Besides, two years back Kraft Foods
(then Cadbury’s) reformulated Perk with
glucose. This new variant is the first
offering by the company to contain
glucose. The company was fairly confident
that this product would carve its niche
in the ` 2,000-crore chocolate market.
Similarly, GSK came up with Foodles
under its flagship food brand – Horlicks.
These instant noodles came fortified
with vitamins. Marico introduced
Saffola Arise brand of rice, which
claims to have a lower glycemic index
than other rice.
Yes, every product is being
launched on the health platform. But
the evident trend to notice is that,
even traditionally unhealthy products
are being reformulated to suit the
market demand. A certain section of
the society is health-conscious, and
marketers are investing heavily on
R&D efforts, pilot testing & market
research to lure them towards their
brand & establish a loyalty.
Consumer spoilt for choiceWith the advent of modern retail,
the consumer is aware of the plethora
of brands, competing for shelf space
and ultimately trolley space. In
such a scenario, establishing a credible
brand-differentiating formula becomes
important. Differentiating based on
ingredients and formulation is the trend
being followed. The positioning or target
audience may be the same, but the key
lies in highlighting of the functional
ingredient.
Market watchers view
reformulation and associated
strategies as a game changing
move. However, they believe that one
should not go overboard with claims. Says
Anand Halve, Co-founder, Chlorophyll, a
Mumbai-based brand & communications
consultancy, “In my opinion, the only
way to reformulate or reposition food &
beverage products on a health platform, is
by eliminating their perceived negatives.
This way they can be made applicable for
specific groups of people. For example,
low fat or low calorie chocolates/cakes
for weight watchers or low/zero sugar
chocolates or cakes for diabetics.” He
adds that products need to be formulated
and targeted towards the bigger chunk of
audience, which falls below the emerging
upper middle-class society. “That is
where the real opportunity lies,” Halve
concludes.
Email: [email protected]
A WEALTHY TIP FOR HEALTHY
GAINSA chocolate competing with an energy drink, a packaged cake competing with other zero-cholesterol products; no more do we see intra-category competition. Reformulation and subsequent repositioning of food products is a new trend being witnessed.
INSIGHT & OUTLOOK Interface - Ajay Khanna
Modern Food Processing | January 201254
“The company has empowered “The company has empowered thousands of enterprising thousands of enterprising
individuals, especially women”individuals, especially women”…says Ajay Khanna, Country Head, Herbalife International India Pvt Ltd, known for its nutrition and weight management products. In this interaction with Rakesh Rao, he elaborates on the advantage of direct selling strategy and Herbalife India’s newly launched Herbal Tea Concentrate.
How successful has been the company’s strategy of network marketing in India? We follow the direct selling model and
fall under the Indian Direct Selling
Association (IDSA), a national regulatory
body for direct selling companies. As
a direct selling company, we sell our
products through distributors. As the
company continues to witness aggressive
growth, it is fuelling entrepreneurship
opportunities in tier II and tier III cities.
The company has empowered thousands
of enterprising individuals, especially
women by opening up financial
opportunities for them. We will continue
to work under this model.
How do you plan to position your Herbal Tea Concentrate in a market, which is witnessing host of launches in herbal tea or green tea categories?The launch of the Herbal Tea Concentrate
in India is yet another addition to the
array of global health and wellness
products that we have made available to
our Indian consumers. The product has
been made available across India through
our independent distributor network.
The uniqueness about Herbalife is
the personal touch and the face-to-face
interaction our distributors conduct
while approaching the customers. This
is done to understand the needs of the
consumer and recommend the right
product as well as explain the benefits
to the consumers.
Which are the other functional foods marketed by Herbalife in India?Herbalife has completed 12 successful
years in India and the global nutrition
company is in its thriving 13th year
of operation. In fact, the company has
won itself a spot as one of the top
10 markets, out of the 79 countries
that Herbalife is present in. The past
year has been tremendously successful
for Herbalife India, with the company
posting a triple-digit growth.
We have received great response
from our customers in India. In light of
this, Herbalife in 2011 further expanded
its bouquet of products in the personal
care segment with launch of shampoos
and conditioners, skincare products and
fragrances. It added onto both inner
and outer nutrition range. Recently,
the company launched Herbalifeline, a
health supplement that supports heart
health in India, one of Herbalife’s top
10 best-selling products worldwide.
Some of the other products launched
include Afresh, an energy drink mix
in ginger and elaichi flavours that were
inspired by the Indian palate.
Herbalife products are currently under
‘Proprietary Food’ category of the Food
Safety and Standards Act, 2006.
Email: [email protected]
INSIGHT & OUTLOOK Interface - Ajay Khanna
INSIGHT & OUTLOOKModern retailing
55January 2012 | Modern Food Processing
Mahua Roy
A recent report uncovered
an interesting trend: the
trolley sizes at retail stores
of Big Bazaar and Spencer’s
increased more than 10 per cent. The
companies termed it as the answer
to the changing buying behaviour of
the consumers. Industry watchers put
forward four positive outcomes due to
the growth of modern retail.
Backward integration: Uplifting farmersOne of the major outcomes of modern
retailing has been contract farming. It has
changed the way procuring happened.
“The players in the food processing
industry have reached out to the farmers
and provided them with timely advice
& help towards the upgradation of farm
practices with valuable inputs on various
areas of farming. So the food industry
is getting integrated more strongly,”
says Dhirubhai Hirpara, Chairman and
Managing Director, Champion Agro,
a food processing and procurement
company from Gujarat.
Emergence of new product categoriesMalted beverage is no more a single
category. Today, we have specialised malt-
based beverages for infants, toddlers,
teens, adults, women, geriatrics, you
name it! Newer consumer segments are
being identified and strategic products
are being launched. Modern retail is
presenting an ideal platform for display
and luring of consumers. “The most
evident outcome will be direct access to
the consumers who will experiment with
their conventional purchase patterns of
buying daily/weekly groceries in the
new environment,” says Kanchan Lall,
Assistant Vice President, Tecnova India.
Retailers bridging the gap between consumer and brandNewer products are no more vying for
shelf space, they are eyeing trolley space!
Companies are tying up with modern
retails to conduct product experience
sessions or other innovative branding
exercises. “Modern retail formats
provide precious consumer purchase
data that can be mined to understand
purchase behaviour and consequently
design targeted product launches &
promotional campaigns. However, the
immediate benefit for F&B firms will be
to partner with retail firms and design
innovative point-of-sales promotion
campaigns,” adds Lall.
Private labels seeing robust growthIt cannot be denied that private label
products fetch higher margins for
the retailers. In Western countries,
private labels contribute to as much as
50 per cent of the category sales for
commodity-like products such as juices,
grains, etc. This is a lucrative business
opportunity area for retailers. For small
food processors too, this is a market
to be explored. “In the processed food
industry, small and new players are able
to find ways to place their products in
modern stores by producing store label
brands for them,” adds Hirpara.
Spoiling the consumer for choice
and offering competitive prices is
spiking a healthy retail environment.
“As more and more private labels get
launched, the already existing products
are facing a tough competition.
If FDI is implemented, the policy will
allow several giant global corporations
to set up shops in India in association
with domestic partners. Consumers
will now get to experience a new
wave of consumerism,” says Rajendra
Kalkar, Senior Centre Director, The
Phoenix Mills.
Email: [email protected]
Even as uncertainty hovers around FDI in modern retail, experts are of the opinion that this sector is growing optimistically as buying behaviour changes. To make the most out of this scenario, the food processing industry needs to tie up with retailers to promote a profitable situation for both.
FDI or no FDI, the GROWTH is OPTIMISTIC
INSIGHT & OUTLOOK Laser diffraction
56
Stuart Wakefield
Chocolate is without doubt
one of the world’s best-loved
foodstuffs. Taste is the over-
riding factor in selecting a
chocolate product for the consumer while
for the producer, maintaining consistent
high quality through optimised,
economical and efficient production
systems is vital. While there are many
parameters to be considered in the
production of chocolate, a major factor at
all stages is the solid ingredient particle
size distribution, as this has a significant
effect both on the final product and on
the cost & efficiency of the production
process itself.
Achieving efficient productionFor years, chocolate manufacturing was
regarded as a highly-skilled process,
heavily dependent on the expertise
and experience of those involved
at each stage of production.
However, given the expanding
and competitive market
for chocolate, there have
been moves towards
increased mechanisation
& automation of the
production processes to
achieve higher output.
This change has required
a greater analysis and
knowledge of the
underlying processes
involved in chocolate
production. Understanding,
monitoring and controlling
particle size has, therefore,
become an important factor
in ensuring consistent and
high-quality product the
world over.
The manufacturing processTo understand the significance of particle
size and its analysis, it is necessary to
take a brief look at the various
stages of production – from
cocoa bean to the final
product. Chocolate is
basically a suspension
of sugar, cocoa and
milk particles in
a continuous fat
phase, and
the aim
of chocolate production is to give the
product the optimum flow properties for
further processing. Through the processes
of fermentation, drying and roasting, the
cocoa bean remains reasonably intact
with a particle size of several millimetres.
While subsequent processing may take
many different forms, there is a common
requirement for cocoa particles, sugar
and any milk solids to be too small for
detection on the tongue (typically less
than 30 microns in size). This demands
particle size reduction, or grinding, for
which a number of processes are used
depending on the final quality required
and the raw materials used.
Control of particle size is important
for a number of reasons, not least the
final taste. For example, if cocoa and
sugar particles within the product are
too coarse, consumers will describe the
mouthfeel as gritty, and flavour release
will be poor. Conversely, if the particle
size is too fine, the product will require
higher amounts of cocoa butter to achieve
the correct flow properties, resulting in a
mouthfeel that is sticky or sickly.
Cocoa factorCocoa bead pods are the fruits of
Theobroma Cacao tree. Each tree
produces around 20-30 pods
a year, yielding around 2
ounces of cocoa beans.
Once harvested, the beans
are fermented and dried
prior to being shipped to
the chocolate producers
for processing. During
processing only the nib, the
crushed and skinned bean, is
ground. Shell removal breaks
the nib into coarse pieces and a
relatively small proportion of fine
material. Whether the final product
Most people would say they like chocolate, but what they are enjoying could be vastly different in terms of flavour and mouthfeel. Particle size is an important parameter in defining the properties of the final chocolate product. Its measurement is, therefore, vital in allowing the desired product properties to be developed in an economical way. And here laser diffraction plays a major role, enabling effective characterisation of chocolate.
56 Modern Food Processing | January 2012
CHARACTERISATION MADE EASY C H O C O L A T EC H O C O L A T E
57January 2012 | Modern Food Processing
is to be cocoa powder, cocoa butter or
chocolate, the nib must be further ground
to a fine homogeneous mass.
Pre-grinding of the nib results in an
increase in temperature and produces
cocoa butter as a liquid mass, producing
liquid called ‘chocolate liquor’. During
this initial grinding state, it is important
that cocoa butter is completely released
from the cocoa cells. It is also vital
that the proportion of very fine cocoa
solid particles is kept low because finer
particles bind fat and lead to a cocoa
mass with poor flow properties. At the
end of this process, the cocoa butter
and cocoa solids are separated, ready for
further processing.
Sugary touchIn chocolate production, there is a trend
towards grinding sugar in a two-step
process, when mixed with cocoa mass,
milk powder and other ingredients. A
major objective in grinding the sugar is
to produce a closely defined particle size
distribution, as this leads to well-defined
physical properties within the chocolate
mass. For sensory reasons, the particle
size in the chocolate should not exceed
30 μm, whereas for optimum rheology, it
should not fall below 7μm.
Milk and chocolate crumbA number of factors are important
when considering milk products for
chocolate production. Milk proteins,
some components of the milk fat, and
the milk fat triglyceride structure have an
influence on the physical & processing
properties of milk, which can affect the
particle size distribution in the final
chocolate product.
Milk and chocolate crumbs are used
specifically in the manufacturing of milk
chocolate. Crumb is produced by blending
the cocoa mass with milk and sugar.
Originally, this crumb was developed as
a means of storing fresh milk during the
peak milk production times of spring
and summer, which are low seasons for
chocolate. Here, the cocoa mass stabilises
the crumb to prevent it from becoming
rancid when exposed to air.
Conching stageConching is the last mixing stage prior
to the formation of the final chocolate
product. The chocolate crumb is slowly
mixed with cocoa butter, emulsifiers
and flavouring. It is then subjected to
shear at relatively high temperatures for
long period of time (sometimes up to
72 hours). The nature of the changes,
which occurs within the product during
this processing stage, is poorly understood.
However, it is believed to eliminate
unwanted aromas and flavours associated
with volatile organic compounds while
the required flavours are developed in
the chocolate paste. Cocoa butter is also
added to increase fluidity.
The conching process results in
a smooth glossy product, which has a
relatively fine particle size. This is then
tempered and moulded to produce the
final chocolate product.
Optimising chocolate productionWhen conching is complete, every
particle is coated with fat to ensure
good lubrication. The most expensive
constituent is the cocoa butter. As its price
has increased, it has become important to
achieve the same product properties while
minimising its use. Manipulation and
control of the particle size distributions of
the solid materials have a crucial role in
achieving this. Small particles have a large
specific surface, and therefore a high fat
requirement, whereas large particles have
a small specific surface and need less fat.
However, because a chocolate is perceived
to be gritty when particles greater than
30 microns in size exist, strictly defined
size distributions must be maintained.
Challenges in particle size measurementIt is clear that particle size at many
different stages of chocolate production
will have a significant impact either on
downstream processing or on the final
product. Particle size measurement is
therefore critical. Laser diffraction is
the most effective measurement method
for this type of system. It requires
that a sample of the product with its
agglomerates is dissolved in particles, and
at the same time dissolve fats and other
intermediates. Originally, chocolate was
dispersed in trichloroethane during laser
diffraction measurements. However, this
solvent can no longer be used in analysis
laboratories. Instead, Volasil 344 can be
used as, due to its polarity, it has similar
solvent properties to trichloroethane,
and therefore, yields equivalent results.
IsoPropyl Alcohol (IPA) or sunflower oil
can also be used, although these yield
slightly different results to Volasil, as they
dissolve out some of the non-volatile
organic material.
Churning out the best chocolateThe chocolate products available for
resale have different properties dependent
upon the country of origin and the
target market within each country. As
such, there is no standard chocolate
recipe and significant differences both
in raw ingredients and the particle size
distribution. Particle size analysis is a
vital process in chocolate manufacturing,
which will determine the product
quality and mouthfeel. And
laser diff raction makes chocolate
characterisation easily possible by
offering the best measure.
References Tannebaum, G., “Chocolate: A Marvelous
Natural Product of Chemistry”, Journal
of Chemical Education, Vol 81, no 8
(August 2004), p 1131- 1135
Deis, R.C., “Chocolate and Compound
Coatings”, Food Product Design,
March 2003
Stuart Wakefield is the
Director at Malvern Aimil
Instrument Pvt Ltd. With over
25 years of experience, he has
been involved in research,
production and technical/commercial
environments, using a wide range of
techniques and instruments for determination
of particle and material characterisation.
Email: [email protected]
Laser diffraction
AUTOMATION TRENDS Image-based ID readers
Modern Food Processing | January 201258
Image-based ID readers stand
poised to replace laser scanners in a
wide range of industries including
food, beverage, consumer goods,
pharmaceutical and automotive. But
when considering a transition from
laser scanners to image-based barcode
readers, many consider the cost too high.
However, it is also important to consider
the many advantages to
realise the long-term
profits they offer. In use,
the latest generation of
image-based ID readers
has proven to actually
outperform lasers in the
areas discussed below.
Read rate performanceThe most important way
to rank barcode reader
performance is by its
read rate – the number of
barcodes read divided by
the number attempted.
It is usually expressed
as a percentage and the
closer to 100 per cent the
better. In other words,
read rate is the best
measure of how reliable
and robust the reader is
to the barcodes seen on
the factory floor. Image-
based readers view the
entire barcode, not just
a single line, so they can
use advanced algorithms
to overcome quiet zone
violations and other code
damage issues that cause
laser scanners the most
trouble on the production
line. In addition, image-
based readers are able to
use light sources to read
codes that lasers cannot
see, including barcodes
printed with UV ink. In this way, image-
based readers achieve much higher read
rates, even with the most challenging
codes that laser scanners do not read
– noise, specularity, contrast, uneven
illumination, perspective, quiet zone
violation, voids and damages.
Long-term reliabilityLaser scanners use an oscillating scan
mirror to move the laser beam rapidly
across the barcode, creating the laser line
that reads the code. Image-based readers
have no moving parts, which mean
they are less likely to have mechanical
failures. Typically packaged in industrial
enclosures, image-based readers are
designed for long-term reliability and
low maintenance.
Omni-directional code readingImage-based readers are able to read
barcodes in any orientation within a
single view. In contrast, it often requires
multiple laser scanners configured
together to read barcodes in applications
where orientation is not
repeatable. Image-based
readers not only handle
the typical ladder or
picket fence orientation
of barcodes, but also
are able to locate and
read barcodes in any
orientation.
Image-based readers
are able to decode
1D barcodes in any
orientation from 0° to
360°.
2D code readingMany industries are
making the transition to
2D codes, such as Data
Matrix or QR codes.
More information can
be encoded in 2D codes
to help with product
traceability throughout
the manufacturing
process and the supply
chain. Often, 2D codes
are used in conjunction
with 1D barcodes in
the production process;
however, laser scanners
cannot read Data Matrix
or QR codes. In contrast,
image-based readers can
robustly and reliably read
2D codes as well as 1D
barcodes. In fact, image-
based readers are often
designed to read the
most difficult-to-read
2D codes that are directly marked onto
the part (also known as direct part mark
or DPM). Many 2D codes are marked
onto the part using laser etching or dot
Thanks to advances in microprocessors, imaging sensors and decoding algorithms, image-based ID readers have not only become more affordable, but also more powerful. Today’s most advanced image-based ID readers have overcome the technical and economic hurdles, & now offer a more attractive alternative to industrial laser scanners on the factory floor.
SCANNING NEW OPPORTUNITIES
59January 2012 | Modern Food Processing
peening creating a permanent DPM.
Even challenging-to-read codes, due to
poor marking, or marking on a curved
surface, can be read reliably with advanced
reading algorithms.
Multiple code reading and output capabilityWith so many types of image-based
readers available today, it is important
to note that all are not equal. The
best image-based readers use advanced
algorithms that can locate and decode
multiple barcodes of any type. These also
allow the user to configure the order of
readout to make it easier to integrate
the reader into the production process.
In many applications, the order that
encoded information is output from
the reader is important. For example, it
may indicate which test tube the code
is read from or which part on a pallet is
in which location. Having the flexibility
to read multiple codes in one image and
read them out in a pre-determined order
can make a difficult application simple
to install.
Image archivingWith a laser scanner, there is no way
to understand what happened if the
scanner did not read the barcode. The
most powerful image-based readers can
be set up to archive images of successful
or failed reads to provide a record of parts
that have been successfully read on the
production line, or to understand what
caused a no-read. For example, the image
can be used to see if the barcode was
not present or was too severely degraded
to decode. The automotive, aerospace
and pharmaceutical industries, in
particular, are using image archiving
to provide detailed traceability of the
manufacturing process.
Ease of set-up and deploymentImage-based readers should offer simple
step-by-step set-up to configure the
settings of the reader and to communicate
the results. No special training should be
required to set up and install an image-
based reader. In addition, if the user is
able to see the image while
setting up the reader, it
will be easier to ensure
that the reader is
properly focussed
and positioned to
find & decode the
code or codes in
the field of view.
Barcode quality feedbackIn many production lines,
it is important to maintain
the barcode print quality at a
high level to ensure that the code can
be read by other readers in the product
distribution chain. Image-based readers
can provide feedback on the quality of
the print so the manufacturer can make
adjustments before they ship badly
printed codes to their customers.
Visualisation and communicationWhen the image-based reader is working
on the production line, operators have
options that allow them to monitor the
read rate statistics and look at the images
that the reader takes. This allows the
operator to understand how the system
is working and to quickly recognise
what is happening if there is a no-read.
The image feedback at runtime lets the
operator see what is happening while the
system is online.
The operator can also make simple
adjustments to the reader through the
online view without having to find
a manual to understand how to make
set-up changes. In addition, industrial
protocols like ethernet/IP and Profinet
allow image-based readers to be easily
integrated into the factory network.
Direct communication with PLCs allows
both data communication and control
to make the reader part of the quality
control process.
Future proofWhile many industries are beginning
to add 2D codes, such as Data Matrix
or QR to provide additional tracking
information to parts, not all industries
are adopting these types of codes quickly.
If this is the case, it is important to know
that some image-based readers help
make the transition from laser-based to
image-based scanning easier, with a lower
cost model. These readers offer omni-
directional 1D barcode reading and lower
risk with the ability to upgrade those 1D
barcode reading models to enable 2D
codes such as Data Matrix and QR codes.
In addition, the most advanced image-
based readers also have firmware update
programs, ensuring that the reader’s
firmware can be upgraded with the latest
decoding methods and new code types.
The idea of future proofing the line
allows the user to start transitioning from
laser scanners to image-based readers at
a lower cost, and allows the flexibility to
upgrade in the future without having to
replace the readers again and again.
Summing upIf you are currently using laser-based
barcode readers, now is the time to
investigate the advantages of image-based
code readers. Image-based readers open
up new opportunities to identify, track
and trace products & components on
one’s manufacturing lines and throughout
the supply chain.
Courtesy: Cognex Corporation is one of
the leading global companies providing
image-based ID readers. For details, contact on
email: [email protected]
Courtesy: Cognex Corporation
Image-based ID readers
Modern Food Processing | January 201260
Mahua Roy
The cold chain market size
is estimated at ` 800 crore,
and growing at a rate of
20–22 per cent. With
the unveiling of the ambitious plan
of the Ministry of Food Processing
Industries (MoFPI) ‘Vision 2020’ and
growth in modern retail, the future of
the cold chain sector looks promising.
“There are opportunities for cold
chain improvement in several product
categories. Considering that India is the
second-largest producer of fruits and
vegetables in the world, the development
of a robust cold chain would contribute
to an immediate reduction in waste,
improved product availability across
the country and increased opportunity
for export. This would also result in
a country-wide upgrade of the cold
chain and provide better returns to
the producers in the farm sector,” says
Pankaj Mehta, Assistant Director,
Carrier Transicold – India.
However, this industry is plagued
with the quintessential challenges of
rising fuel costs and dismal condition of
road infrastructure in a few areas. In spite
of this, the cold chain sector is devising
means of delivery of energy-efficient
practices to cope with global warming
and imminent fossil fuel shortages.
Understanding the cold chainThe first stage of a cold chain is the
receiving cold-room. This is inclusive
of a pre-cooling facility, subsequent
compartmented short-term storages and
ancillary equipment. The final stage is
the consumer, and they are linked to the
farmer through cold-chain links, which
are essentially thermally-controlled
transport units, warehouse cold storages,
direct access cold storages or a pull-based
supply system, minimising effects of last
leg break of cold chain, for just-in-time
consumption. The real recurring cost of
the cold chain is that of controlling the
risks and avoidance of variations. The
secondary cost is that of maintaining
visibility and traceability all through the
cold chain.
The Indian scenario, as it is in
the nascent stage, needs an entire
overhaul of practices. Mehta explains,
“The energy consumption patterns in
India differ significantly as the cargo
is typically not pre-cooled before
being put into the cold chain. There
are several areas where power supply
is intermittent or not available, so
diesel generators must be used, which
increases operating costs. Transport
systems are designed for maintaining
precise temperature control of the cargo,
however since most produce is loaded at
higher temperatures, the refrigeration
units have to operate longer, and beyond
rated consumption, to reach the desired
set point.”
The modus operandi at presentCooling fresh fruits and vegetables
before processing removes the field heat
from the freshly harvested products in
time to inhibit decay and help maintain
moisture content, sugars, vitamins, and
starches. Blanching of fresh vegetables
helps preserve product texture and
colour. The quick freezing of processed
fresh fruits and vegetables helps retain
the quality, nutritional value and physical
properties for extended periods. The
refrigeration systems, especially in case
of fruit processors, usually operate at
their heaviest load during the summer
daytime hours when electrical costs and
outdoor temperatures are the highest.
However, awareness penetration is quite
low. “The challenge in this sector is lack
of awareness of the usage benefits of the
cold chain, fragmented users, low cost
of product and reluctance to shift from
open trucks to reefers,” says Mehta
The initial processes of cooling,
processing and cold storage of fresh,
perishable produce – fruits and vegetables
– are among the most energy-intensive
segments of the food industry. Significant
level of refrigeration is needed to slow
The largest producer of milk, largest population of cattle, second-largest producer of fruits & vegetables, such are the prized positions occupied by India. In light of this, the cold chain industry is reporting an emerging growth. However, this industry needs to adhere to energy-efficient practices for donning a responsible image.
QUINTESSENTIAL TO KEEP RISING FUEL COST IN CHECK
ENERGY MANAGEMENT Effectual cold chain
` `` `
` `
`
63January 2012 | Modern Food Processing
down imminent spoilage. Also, care has
to be taken to maintain the pre-harvest
freshness and flavour of ripe fruits and
vegetables. “Opportunities to cut energy
costs in the cold chain lie in developing
and using correct systems for different
cargo. While some cargos typically
require tighter temperature compliance,
and therefore, systems are designed with
complex controls, other cargo such as
fruits and vegetables, require low-cost,
simpler systems,” adds Mehta.
Studies by BASE Energy Inc
(refer Table 1) have shown that for
smaller processing industries, there is
significant potential for energy cost
savings in both the installation of high-
efficiency refrigeration equipment and
in the optimisation & control of the
existing refrigeration systems. The
older compressors and controls in the
ammonia refrigeration systems at such
plants make them ideal for energy
savings in these two measure categories.
Substantial cost savings can also be
found in the installation of
motor drives & controls as
well as time-of-use shifting
strategies for the cold storage
refrigeration systems. Time-
of-use shifts promotes a
conscientious attitude as
steps are taken to shift some
of the energy use to mid-peak
or off-peak times in order to
reduce the electricity costs while helping
to improve the environment.
Alternative energy, the way to go?“The Indian F&B industry is evolving
and acceptance of the cold chain has
increased manifold in the last few years.
Use of alternative/renewable energy in
the cold chain logistics becomes viable
for larger capacity systems, such as
trailers,” says Mehta explaining the
forthcoming nature of food & beverage
manufacturers who are slowly opening up
to the idea of alternative energy. Carrier
has come up with a solution, called
multi-temp container, which is a system
that maintains different temperatures in
the same container. “We are confident
that this technology, called Vector™ trailer
refrigeration system, with E-Drive™,
which is an all-electric technology
would go a long way in changing the
way the Indian cold chain operates,” says
Mehta. These units deliver low energy
consumption, enhanced environmental
performance and maximum cold chain
protection along with reduced downtime
and maintenance, lower noise levels and
total cost of ownership.
Email: [email protected]
Percentage of energy cost savings for small plants
Lighting 6%
Refrigeration: High-efficiency equipment 39%
Time of use shifts 9%
Motor drives & controls 9%
Boiler systems 5%
Refrigeration control & optimisation 32%
Source: BASE Energy
Effectual cold chain
POLICIES & REGULATIONS E. coli testing
Modern Food Processing | January 201266
Prasenjit Chakraborty
There is an increasing
demand to make E. coli
testing mandatory for
imported fresh fruits and
vegetables. Recently, the Scientific
Panel on Contaminants or Biological
Hazards of the Food Safety and
Standards Authority of India (FSSAI),
in its meet for discussing biological
hazards, in New Delhi, unanimously
supported the view.
Why E. coli testing is a must? There are many reasons. E.
coli is a ubiquitous gram
negative organism found in the
gastrointestinal tract of human
beings and animals. Several strains of
E. coli exist in nature; most of
them are harmless but few are
pathogenic, involved in disease
conditions among living beings.
Most widely encountered infections
of E. coli include diarrheal disease,
urinary & respiratory tract infections and
other illnesses.
Detection of E. coli in drinking
water indicates faecal contamination of
water. According to Dr A M Paturkar,
Associate Dean, Bombay Veterinary
College, “Recovery of E. coli from
fruits and vegetables indicates faecal
contamination of the produce or the
water used for cleaning them. E. coli
is considered as an indicator of faecal
contamination of water/food. As many
other food-borne pathogens such as
pathogenic bacteria or the viruses are
difficult to cultivate compared to E.
coli, it indicates faecal contamination
with probably more dangerous
pathogens such as Salmonella that
can cause typhoid in humans. Hence,
testing of E. coli as an indicator of
faecal contamination is a recommended
practice for many food items.”
E. coli is a common bacteria in the
gastrointestinal tract and part of the
normal bacterial flora. However, some
strains are able to produce a toxin
(viz. O157, O104) that could produce
serious infection. “It is an under-
rated pathogen associated with several
outbreaks, viz., Romaine Lettuce - E.
coli O157:H7, 2011; Travel to Germany
– Shiga toxin-producing E. coli O104,
2011; Lebanon Bologna - E. coli O157:
H7, 2011; Hazelnuts - Escherichia coli
O157:H7, 2011, etc,” points out Dr
Deepa Bhajekar, Managing Director,
MicroChem Laboratory Pvt Ltd. It is
time to take precautionary measures
as hemolytic uremic syndrome (HUS)
associated case was reported sometime
back in India. “In India, HUS associated
strain was reported in Ahmedabad in
2010 and the O157 is prominently
associated with gastric complications.
It is found associated with wide variety
of raw vegetables/food products like
tomatoes, lettuce, sprouts, cookie
dough, etc. The increasing number of
global outbreaks associated with the
pathogen and its survival abilities make
it necessary to test such pathogen in
imported food products,” exhorts Dr
Bhajekar.
Advantages offeredThe benefits of E. coli mandatory test
are myriad. First, it will act as a quality
assurance tool to the consumers.
Secondly, food purchased for human
consumption would not carry health
hazards, and it is a basic requirement
for addressing food safety. “Removal
of the positive samples from the food
chain may markedly minimise diarrheal
episodes in India; it is especially
required for the food intended for
sick, immuno-suppressed, children and
geriatrics,” points out Dr Paturkar.
Robust risk-based preventive control
strategies can help protect our food.
Including E. coli in the test list will
help in avoiding outbreaks (like the one
Mandatory Escherichia coli (E. coli) testing of imported fruits and vegetables will provide a plethora of benefits, right from quality assurance to preventing outbreak of diseases. But before implementation, the government should ensure relevant training of people on testing, surveillance and monitoring mechanisms, underline detailed test protocol, infrastructure etc. Investment is not a big deal in this regard.
67January 2012 | Modern Food Processing
Germany has faced) in our country and
provide us imported food products that
are free of microbial contamination.
This is an urgent need especially with
respect to products that are consumed
without processing.
Investment scenarioAny food testing laboratory can
undertake this work. “It is prudent to
install such facilities at the port-of-
entry. The basic facility required is a
laboratory where routine microbiological
work can be performed. The veterinary
and other food technology or basic
colleges may also be empowered
to undertake this work,” opines Dr
Paturkar. Testing involves sampling,
transportation of samples under chilled
conditions and analysis of samples
for E. coli in the laboratory. Basic
instruments like sterilisers (autoclave
and hot air oven), biosafety cabinet,
glassware, plasticware, media and
technical proficiency to handle isolates
are required. Also, rapid diagnostic kits
are available in market, which will give
results in short time.
According to Dr Bhajekar, the
investment required to conduct the
test is not substantial. And on the
question as to how the government
should go about it, Dr Bhajekar
replies, “It should be done in phases,
which will include enlisting/certifying
laboratories in India authorised to
conduct the test, relevant training with
respect to the test procedure, etc.” The
test should include general awareness
with respect to pathogen, the basic
testing requirements and parameters,
an elaborated test method that should
also justify the acceptability criteria of
the product, and lastly recommendation
with respect to consumption and
storage guidelines. “The panel should
also consider the strategy to be followed
in case any outbreak scenario. The
implementing agency will definitely be
FSSAI,” she says.
Important issues before implementation For effective implementation of E.
coli testing, the issues that must come
under the purview of any committee
or panel include designing a robust
test protocol, a laboratory set-up
that will be required for the test,
basic testing requirements, nature of
samples to be analysed, implementing
new intervention tools and the
acceptability or rejection criteria with
justification. According to Dr Paturkar,
the panel can discuss on preparation
of ‘data-sheet ’ on the profile of
E. coli in f ruits and vegetables.
Further, the panel can also prepare
the database of the food
poisoning outbreaks reported
so far in India associated to E.
coli. “The panel can discuss on
the surveillance and monitoring
mechanisms to be implemented on
E. coli in f ruits and vegetables
at a country level,” he says.
It is necessary to study the ways
and means of transportation of
fruits & vegetables, be it at ambient
temperatures or frozen or preserved. If
preserved, it is important to figure out
what kinds of preservatives are used
for the products. Further, it is also
necessary to study the type and nature
of packing material used & ways in
which the commodity is handled. Basic
data on these aspects is essential to rule
out any issue arising thereafter. “It is
necessary to mention the ‘geographic
origin’ of the consignment. It is because
some strains are rampant in certain
locations when compared to other
locations. This data will later help in
elucidating molecular epidemiology of
the strains,” points out Dr Paturkar.
Even certain drug-resistance elements
are transferred via E. coli. “Hence, there
is a need to undertake a study in India
about the drug-resistance profile and
archival of the indigenous strains. Such
basic research would enable solving of
the problems arising after import,” he
exhorts.
Another important factor on which
effectiveness of the test, to a large extent,
depends is infrastructure. “The most
important aspect should be to ensure
suitable infrastructure in the country.
In case it is not available, government
should take appropriate measures for
the same,” asserts Dr Bhajekar.
Email: [email protected]
Need For EColi Testing
Agri-produce may be contaminated
by E. coli due to exposure or
improper use of manure
E. coli has been identified in
outbreaks of food-borne illnesses
linked to fresh produce
Infection can be food-borne as well
as transmitted via other humans,
direct or indirect contact with
animals (particularly ruminants)
or through contaminated water
E. coli testing is critical to assure
the safety and quality of foods
Food producers must comply with
food safety laws
As many other food-borne pathogens such as pathogenic bacteria or the viruses are difficult to cultivate compared to
E. coli, it indicates faecal contamination with probably more dangerous pathogens such as Salmonella that can cause typhoid in humans. Hence, testing of E. coli is a recommended practice for many food items.
Dr A M PaturkarAssociate Dean, Bombay Veterinary College
It is necessary to mention the ‘geographic
origin’ of the consignment. It is because some strains are rampant in certain locations
when compared to other locations.
E. coli testing
STRATEGY Effective procurement policy
Modern Food Processing | January 201268
Avani Jain
Ranked as the fourth-largest
edible oil economy in the
world, the Indian edible
oil market is currently
estimated at ` 750 billion and growing
at a rate of 5-6 per cent per annum.
The demand for edible oil in India
has shown a compounded growth of
4.5 per cent over the last 10 years.
This presents a significant growth
opportunity for edible oil companies
in the country.
Keeping this growth trajectory in
mind, in the last decade, the edible
oil companies in the country have
accelerated their efforts in terms of
production capacities. This has brought
along many problems and a major one
being the procurement of quality raw
materials for processing.
David Vanka, Senior Manager -
Exports (Oleochem Division), Ruchi
Soya Industries Ltd, notes, “The
raw materials required for edible oil
processing are mustard crop, sunflower,
cottonseed, soyabean, oil palm. The
other available oilseeds are sesame,
peanuts and oil f ractions of crop
plants. Thus, the companies need to
increasingly focus on the continuous
supply of raw materials to increase
their production.”
Significant demand-supply gap
has led to a high reliance on imports
and linkage to international markets,
making the domestic prices vulnerable
to volatility in international edible
oil price movements. Thus, in the
present scenario, companies are taking
various steps for ensuring an effective
supply chain.
Methods adoptedIn order to shore up raw material
procurement, companies are adopting
contract farming strategy. Vanka notes,
“In the recent years, contract farming
has evolved as a viable way for timely
procurement of raw materials for oil
processing. Through contract farming,
companies can ensure steady supplies
of mustard crop, cottonseed etc; be free
from fear of price risk fluctuations; and
other benefits like non-investment in
big resources like land, product risk-
sharing etc. Contract farming is fruitful
for the farmer also as he gets the training,
expertise to increase his yield, and a
fixed price despite the fluctuations in
market price.”
It is also important to note that
most of the crops involved in edible
oil extraction are seasonal and grown
in particular months only. So another
method is to cultivate mustard and
other crops in large quantities in the
peak season and store those for usage
during the whole year. Vanka explains,
“Some crops are seasonal. For instance,
mustard is mainly grown from October
to May. Hence, companies need to buy
mustard seeds during that time and
store it in bulk quantities for ensuring
that the production is not affected
during other months.”
An important characteristic of the
Indian edible oil consumption pattern
is the variation in preferences across
regions, driven by taste and availability.
Vanka avers, “Therefore, the companies
are focussing on setting up their
manufacturing plants in those regions
where the demand for a particular
edible oil is maximum and the crops are
also in abundance in that region. This
helps in reducing the transportation
cost and also ensures effective supply
chain.”
The way forwardIndia has emerged as the fourth-largest
edible oil economy after the US, China
and Brazil. In the near future, the
demand for edible oil is expected to
increase by manifold. So, companies
need to focus on the supply chain and
procurement strategies in order to keep
pace with the growing demand.
Email: [email protected]
To meet the growing demand for edible oil, companies are
adopting different strategies to ensure effective supply chain
management.
gap in
Bridging
edible oil industry
TIPS & TRICKSFood hygiene
69January 2012 | Modern Food Processing
FOOD
HYGIENE
Subhash Vaidya
In the context of fast-paced
lifestyle witnessed today, people
emphasise highly on food safety,
as food-borne illnesses can be fatal
sometimes. Moreover, outbreak of food-
borne diseases can damage the business
of a company as well as send wrong
signals to consumers, besides resulting in
economical losses to company. In order
to prevent such unpleasant incidences,
the Hazard Analysis Critical Control
Point (HACCP) system and ISO-
22000 food safety management
system have been followed
worldwide to achieve food
safety goals.
The ideal HACCP
system is one that
prevents/controls food
safety hazards from the
time raw materials are
received, right through
production till the
product reaches end-
consumers. It must be
based on compliance with
the requirements of current
Good Manufacturing Practices
and sanitation standard operating
procedures.
Prerequisite programmes (PRPs) are
the foundation for right HACCP plan
and must be adequate & effective. The
PRPs are covered for the premises where
the food production takes place, which
include internal & external property,
sanitary facilities, and water, steam & ice
quality, among others.
One of the major requirements is
the human resources development. The
food safety team and other personnel
handling food need to be competent,
with appropriate education, training,
skills and experience. It is, therefore,
necessary for an organisation to identify
the necessary competencies for personnel
whose activities have an impact on food
safety, and provide adequate training.
Food companies seeking to achieve
food safety goals need to consider the
following types of training:
Induction training: This training is
generally provided in all the industries,
irrespective of food manufacturing
company. Normally, a senior member or
manager of the company imparts this
training to a new employee, with a view
to get acquainted with the functioning of
the company. This is a type of on-the-job
training.
Special purpose training: This
is important for deserving members
of staff and workers to learn
special techniques of production,
quality control, organisation
behaviour, leadership, motivation, and
similar aspects.
General purpose training: This
includes fire-fighting, first aid and
emergency preparedness. Those who
handle strong cleaning chemicals or
other potentially hazardous chemicals
should be instructed in safe handling
techniques.
Hygiene training: This is one of
the most important aspects for any
employee or staff coming into contact
with products in the entire food chain.
Hygiene involves adherence to healthy
practices, but in modern technology,
this is usually regarded as a
particular to cleanliness.
There are different
categories of employees
working in different
departments, r ight
f rom inspection of
raw materials, stores,
purchase, production,
qua l i t y cont ro l ,
dispatch, marketing,
etc. The training has to
be organised as per the
understanding levels of
employees, be it workers,
supervisors, or managers. Use
of slide show and documentary
visuals is highly recommended
to highlight the importance of the
subject.
HACCP training: HACCP is an
important step to determine the presence
of biological, physical & chemical
hazards, which might be present at
various stages of manufacturing food
products. To understand the critical
control points and how to fix control
limits is the main purpose of this
training. All the supervisory staff from
various departments – from inspection
of raw material, production, purchase,
dispatch, quality control, marketing
– should be adequately trained on how
to achieve food safety goals in their
particular areas. It is advisable to impart
HACCP training at proper intervals.
Internal audit training: It is not
possible to bring an external agency
to one’s facility in order to ensure that
safety procedure is established, and
Food hygiene training is fundamentally important. Food service personnel should have
necessary knowledge and skills to handle food hygienically. They should be aware of their role and responsibility towards protecting
food from contamination or deterioration.
Modern Food Processing | January 201270
maintained as per the documented
records. It is, therefore, essential to train
supervisors to conduct internal audits
of other departments. This will help
the organisation to find out the gaps,
non-compliance, and thereby corrective
actions can be taken. This will also
ensure that the food safety system
implemented by any organisation fulfills
the requirements. Therefore, training
employees to conduct internal audits of
the company will help minimise non-
compliance at the time of audits by
external agencies.
Training from external agencies:
Often, various associations or councils
arrange training programmes. Such
initiatives are important because
companies will get the latest information
about the best practices, new systems &
legislations, and many other issues.
Keeping training records: It is
recommended that every organisation
should have a list of training needs, type
of training given to employees and a
training calendar. Training calendar is
an essential tool for the management; it
will help the top management to keep
track of what type of training is to be
given to employees and when. Likewise,
training record is one of the essential
elements. All the records are to be
maintained in a proper format and the
personal manager or Human Resources
Development (HRD) manager should
evaluate training provided to each
employee. On the basis of this evaluation,
the HRD can draw conclusion as to
whether employees have understood
their role in the entire food safety chain.
Therefore, periodic assessments of the
effectiveness of training and instruction
programmes should be done, apart
from routine supervision and checks to
ensure that procedures are being carried
out effectively.
Training programmes should be
routinely reviewed and updated as &
when necessary. A system should be
in place to ensure that food handlers
remain aware of all procedures necessary
to maintain the safety and edibility
of food.
Final reviewProper training programmes for all
employees in the entire food chain that
are regularly evaluated and put before the
management during the Management
Review Meetings will enable food
companies to adhere to the accepted
standards, meet regulatory requirements
and achieve the food safety goals. The
key to healthy and safe food lies in
proper training, which is an essential
tool and foundation to meet the ever-
growing demand for food safety.
Subhash Vaidya is a Senior
Consultant for food,
HACCP & ISO 22000
food safety management
system. He is also a
Consultant for the dairy industry.
Email: [email protected]
Food hygiene
PROJECTS
71January 2012 | Modern Food Processing
Agri-infrastructure MARGProject typeNew facilityProject newsMARG Ltd has signed MoU with Karnataka government to develop various projects in agri and rural infrastructure & agri-industry fields in the state with an overall investment of ` 4,000 crore over the next 5-7 years. The important components of the projects are Agri Business Investment Region in Belgaum/Mysore, Knowledge Hubs/Agri Innovation Clusters in Mysore/Belgaum, Agri-Port with related back-up area development in Uttara Kannada district, etc. Project locationKarnataka Project cost` 4,000 croreImplementation stagePlanning
Contact details:MARG Ltd‘MARG Axis’4/318, Old Mahabalipuram RoadKotivakkamChennai 600 041Tel: 044-2454 1111 Fax: 044-2454 1123 Email: [email protected]
Bottling plantRJ CorpProject typeGreenfield facilityProject newsRJ Corp is setting up bottling plants for PepsiCo in Haryana and Guwahati with an investment of ` 200 crore and ` 140-150 crore, respectively. Project locationHaryana and GuwahatiProject costAbout ` 340-350 crore
Implementation stageIn progress
Contact details:RJ CorpPlot No – 31, Institutional Area,Sector 44, Gurgaon 122 002HaryanaTel: 0124-464 3400Fax: 0124-464 2203Email: [email protected]
ConfectioneryNestle India LtdProject typeNew facilityProject newsNestle India is planning to invest nearly ` 500 crore on mainly Maggi noodles and confectionery manufacturing plant in Gujarat next year. The project is expected to commence production in 2014-2015. Project locationGujaratProject cost` 500 croreImplementation stagePlanning
Contact details:Nestle HouseJacaranda MargM Block, DLF City, Phase 2Gurgaon 122002Tel: 0124-238 9300Email: [email protected]
DairyTirumala Milk Products Pvt LtdProject typeNew facilityProject newsTirumala Milk Products Pvt Ltd (TMPPL), the second-largest private dairy player in South India, is gearing up to set up the country’s largest integrated dairy plant at an investment
of about ` 6,000 crore near Vinukonda in Guntur district of Andhra Pradesh. It is expected to start operations in five years from now.Project locationVinukonda, Andhra PradeshProject cost` 6,000 croreImplementation stagePlanning
Contact details:Tirumala Milk Products Pvt Ltd# 435W Block, 5th street, C sectorAnna Nagar West ExtensionChennai 600101Tel: 044-26152128Email: [email protected]
Emu meat processingVileena Emu Processing Pvt LtdProject typeNew facilityProject newsVileena Emu Processing is constructing emu processing unit with an investment of ` 18 crore in Phase-I and ` 10 crore in Phase-II. The unit spread over 22 acre at Nuziveedu in Krishna district of Andhra Pradesh. The unit will have an installed processing capacity of 300 birds per day. Trial run, with 80 birds a day, will be completed by March 2012, and commercial production is expected to start from April. Project locationNuziveedu, Andhra PradeshProject cost` 18 crore (1st phase) and ` 10 crore (2nd phase)Implementation stageIn progress
Contact detailsVileena Emu Processing Pvt LtdG5, Sai ApartmentsVijayawada, Andhra Pradesh Email: [email protected]
New projects and expansion activities are the barometers of industrial growth. These also present business opportunities to service providers like consultants, contractors, plant & equipment suppliers and others down the value chain. This feature will keep you updated with vital information regarding new projects and capacity expansions being planned by companies in the food & beverages industry.
EVENT LIST
Modern Food Processing | January 201272
NATIONAL
FoodPro & Hospitality 2012Event showcasing latest developments
in technologies for food processing and
hospitality industries; February 17–20,
2012, at Palace Grounds, Bengaluru
For details contact:
Triune Team
No 25, 3rd Floor, 8th Main Road,
Vasanthnagar, Bengaluru
Tel: 080-4330 7418
Fax: 080-2235 2772
Email: [email protected]
VIV India 2012International trade fair for intensive animal
production and processing; February 22-24,
2012; Bangalore International Exhibition
Centre (BIEC)
For details contact:
VNU Exhibitions Europe
Jaarbeursplein 6, The Netherlands
Tel:+31 (0) 30-2952700, Fax:+31 (0) 30-2952701
Email:[email protected]
Nutra India SummitA trade show for nutraceutical products
and functional food; March 15-17, 2012;
at Hotel Lalit Ashok, Bengaluru
For details contact:
M M Activ
No 240, Kaliandas Udyog Bhavan
Near Century Bazaar, Babasahebkar Marg
Worli, Mumbai
Tel: 022-2438 5007, Fax: 022-2437 9882
Email: [email protected]
Food Forum IndiaEvent spanning the vast array of food
business segments like processed food, food
retail, food services, etc; March 27-28, 2012;
at Bombay Exhibition Centre, Mumbai
For details contact:
Images Exhibitions
S-21, Okhla Industrial Area
Phase II, New Delhi
Tel: 011-4052 5000, Fax: 011-4052 5001
Email: [email protected]
Food & Bev Tech 2012International exhibition & conference for
the food and beverage processing industry;
April 25-27, 2012; at Bombay Exhibition
Centre, Mumbai
For details contact:
Saurabh Rajurkar, CII (WR)
105, Kakad Chambers, 132, Dr A B Road
Worli, Mumbai 400 018
Tel: 022-2493 1790, Fax: 022-2493 9463
Email: [email protected]
International Foodtec India 2012An international exhibition on food
processing and packaging technology;
September 11-13, 2012; at Bombay
Exhibition Centre, Mumbai
For details contact:
G Vamshidhar
Koelnmesse YA Tradefair Pvt Ltd
1st Floor, 6-3-885/7/B
Somajiguda Circle
Hyderabad 500 082
Tel: 040-6559 4411, Fax: 040-6668 4433
Email: [email protected]
The information published in this section is as per the details furnished by the respective organiser.
In any case, it does not represent the views of Modern Food Processing
INTERNATIONALBoston Wine Expo 2012An event featuring latest developments
on wine; January 21-22, 2012; Seaport
World Trade, Boston, the US
For details contact:
Ed Hurley
ResourcePlus Shows & Events
200 Seaport Blvd., Suite 50
Boston MA 02210, The US
Tel: +617-385-5214
Fax: +617-385-5166
Email: [email protected]
ISM CologneOne of the leading trade fairs for the
confectionery industry; January 29-
February 01, 2012; at Cologne Exhibition
Centre, Cologne, Germany
For details contact:
Koelnmesse GmbH
Messeplatz 1 Koeln, Deutschland, Germany
Tel: +49-221-8212466
Fax:+(49)-(221)-8212105
Email: [email protected]
Anuga Foodtec 2012An exhibition for food and drink
technology; March 27-30, 2012; Cologne,
Germany
For details contact:
Volker De Cloedt
Messeplatz 1
50679 Köln
Germany
Tel: +49 (0)221 821 2960
Fax:+49 (0)221 821 3285
Email: [email protected]
India’s premier industrial trade fair on products and technologies related to Machine Tools, Hydraulics & Pneumatics, Process Machinery & Equipment, Automation Instrumentation, Packaging & Auxiliaries, IT Products, Electrical &
Electronics, Material Handling and Safety Equipment.
For details
Infomedia 18 LtdRuby House, 1st Floor, J K Sawant Marg, Dadar (W), Mumbai 400 028.
• Tel: 022 3003 4651 • Fax: 022 3003 4499 • Email: [email protected]
INDOREMadhya Pradesh, Jan 6-9, 2012,
Labh Ganga Convention Center,
Near Hotel Radisson
AURANGABADMaharashtra, Feb 17-20, 2012,
Garware Stadium
EVENT REPORT India Converting Show 2011
73January 2012 | Modern Food Processing
The packaging industry is
growing at an enviable
rate in India, and
dedicated events like India
Converting Show aid this sector to seek
newer heights. This show proved to be a
launchpad for various new products and
the exhibitors were extremely satisfied
with the relevant visitors, which led to a
number of positive business leads.
An ideal launchpadQuadtech Inc, one of the leaders in
design and manufacture of control
systems, launched its all-new inspection
system and colour measurement system
Spectralcam at the exhibition. The system,
providing film stabilisation and on-the-
fly high definition dot viewing, received
several leads at the show. Intergraphic
Sales & Services chose this platform to
present its high frequency PET box die-
cutting machine. Amit Sheth, Director,
Intergraphic Sales & Services, said,
“There have been some serious customers
who are interested in our machines.
After the show, we will have a follow-up
with them.”
Enigma Ventures, one of the leading
carton machinery manufacturers,
launched its rotary die-cutting chain
type with slotting attachment - OSRD-2
Om Swastik. “This machine can work as
die-cutting machine as well as a four bar
rotary slotter. There is no requirement
of two machines, when your job can be
completed by a single one. The show has
given us several leads, and we are expecting
a good business in the coming days,” said
officials from Enigma Ventures.
Positive responseKody Equipments, offering its unique
slitter rewinder machine, has always
generated a good business at the
PackPlus editions. And the India
Converting Show 2011 has not been
an exception. BST Sayona Automation
showcased its all-new range of tension
control products such as pneumatic and
magnetic particle brakes, load cells and
controllers. The company, attracting
a gamut of visitors at its stall during
the exhibition, also presented its web
guides and web inspection systems
that are geared towards optimising
performance, results and yielding a
faster return on investment (RoI).
Maxcess India Automation displayed
Tidland Blade Sharpening System and
Fife SE-46 Digital Line Guide, and
Trident Packaging Solutions unveiled a
range of new solutions including impact
software for packaging and small die
shop concepts.
Suddha Converting Machines,
one of the renowned names in the
Indian converting industry, presented
its aluminium foil converting, flexible
packaging & special purpose machines
like PVDC coating machine, paper
moisturiser, aluminium foil separator
and ultra light gauge aluminium foil
slitter. The company sold two of its
slitter rewinder machines on the very
second day of the exhibition, out of
which one is to the packaging giant
ACG Worldwide. “We have some
more orders in pipeline, which would
be reviewed after the exhibition,” said
Ashis Banerjee, Managing Director,
Suddha Converting Machines.
International pavilionsThe China and Taiwan pavilions
showcased corrugated box making
machinery at the show. “It has been a
pleasure to participate in India Converting
Show as it helped us know more about
the prospects of the rising Indian
market,” said Sandy Zhao, International
Sales Director, Guangdong Dongfang
Precision Science & Technology, China.
“With Mumbai and the nearby cities
being a hub of leading converters and
corrugators, the show was destined to be
a big hit,” asserted Neetu Arora, Director,
Print-Packaging.Com, the organisers of
the event.
India Converting Show closed on a high note recently at Bombay Exhibition Centre, Mumbai, registering a footfall of 5,200 visitors. The exhibition featured 125 exhibitors, more than 25 product launches and around 50 running machines.
Enabling platform to convert potential into reality
EVENT REPORT Sweet & SnackTec India 2011
Modern Food Processing | January 201274
Prasenjit Chakraborty
S weet and SnackTec India 2011
and Dairy Universe India 2011
that took place from December
6-8, 2011, at Bombay Exhibition
Centre, Mumbai, created a buzz in the
food processing industry by attracting the
prominent players in the sweets, snacks and
dairy sectors. The exhibition was organised
by Koelnmesse YA Trade Fair Pvt Ltd
jointly with Indian Dairy Association (West
Zone) and DLG – German Agricultural
Society. Sweet & SnackTec India focussed
on sweet & snack processing & packaging
technology, as well as equipment and
supplies, while Dairy Universe India covered
areas like dairy processing, packaging &
distribution technology, equipment, etc.
Event at a glanceThe exhibition was inaugurated by
Dr A K Srivastava, Director, National
Dairy Research Institute, in the presence
of Dr Arun Patil, Chairman, Indian Dairy
Association (West Zone); Sanjeev Gupta,
President, Agro and Food Processing
Equipment & Technology Providers
Association of India; Manoj Paul, Country
Manager, Heat and Control (South Asia)
Pvt Ltd; and Ashwani Pande, Managing
Director, Koelnmesse YA Tradefair
Pvt Ltd.
In his inaugural address, Srivastava
emphasised on the need for such fairs for
better future of the two sectors. “Exhibitions
like Dairy Universe India and Sweet and
SnackTec India provide platforms to
the respective industries, as such events
showcase latest trends and technological
developments, besides discussing various
challenges being faced by the food
processing industry,” he said.
Vibrant participationAround 120 exhibitors from 13 countries
displayed their products and services
provided to sweet, snack, and dairy
industries. According to the organisers,
around 3,304 trade visitors had visited
the exhibition. Almost all the exhibitors
expressed their satisfaction by the quality
of visitor turnout, which include the top
management personnel from leading
companies in sweet, snack, and dairy
industries like – Haldirams, Cadbury’s,
ITC Foods, Amul, Hatsun Agro, Mother
Dairy, Perfetti, Unilever India, etc.
Information galoreA one-day seminar on ‘Ice Cream for
everyone, everyday, everywhere’ was
organised by the Indian Dairy Association.
The focus of the seminar was on issues like
technological requirements, market trends
and the challenges being faced by the ice
cream industry. It was well-attended by
around 100 representatives from leading
ice cream manufacturing companies
from India.
The next edition is going to be held
from September 11-13, 2012, in Mumbai.
“In the next edition, we expect around
350 exhibitors from across the world, with
pavilions from France, China, Taiwan etc,”
said Ashwani Pande, Managing Director,
Koelnmesse YA Tradefair Pvt Ltd.
Email: [email protected]
Dr A K Srivastava cutting the ribbon
The recently held Sweet & SnackTec India 2011 and Dairy Universe India 2011 showcased an array of technological developments to sectors like sweets, snacks, and dairy sectors. Conference on ice cream was a major attraction of the event.
One-stop-shop technology show
Kanchan Metals officials attending visitors’ queries
Visitors at IDMC stall
EVENT REPORT India Packaging Show 2011
75January 2012 | Modern Food Processing
India Packaging Show 2011, held
from December 7-10 at NSIC
Exhibition Centre, New Delhi,
attracted 175 exhibitors and
witnessed more than 50 new launches. The
event saw the presence of 5,126 visitors
from India and neighbouring countries.
Coming together with Food Technology
Show organised in association with
All India Food Processors Association
(AIFPA), the event also brought together
Pharma Technology Show, Automation
4 Packaging, Bulk Pack, India Logistics
Show and India AIDC Show onto
one platform.
Enquiries and ordersComplementing the exhibition was a
host of new products unveiled by some of
the leading companies from the industry.
Hilda Automation, which has recently
entered into labelling bottles, launched
fully automatic BOPP labelling machine
and fully automatic shrink sleeve labelling
machine at the show.
Similarly, Inpack Fabrications (P) Ltd
sold its Automatic Vertical Form Fill Seal
(VFFS) Machine to Bhole Baba Milk
Foods. “The standard and the productivity
of our machine provided at an affordable
price attracted visitors to our stall. We
sold one of the VFFS machines on the
spot and have some more orders in the
pipeline,” said M R Appa Reddy, Chief
Operating Officer, Inpack Fabrications.
India Packaging Show 2011 generated
substantial orders and enquiries for the
exhibitors. For instance, Shri Krishna
Packaging received orders for its shrink
packaging machines on the third day of
the exhibition and companies like Hassia
Packaging (P) Ltd, Nichrome India Ltd,
Parle Global Technologies (P) Ltd, B&R
Industrial Automation (P) Ltd and Uflex
Ltd also received serious enquiries from
the visitors at the show.
Bosch Packaging Technology,
the renowned packaging machinery
manufacturer, launched BVK 1200 – the
high speed candy wrapping machine at
the show. Valco Melton Engineering (P)
Ltd launched adhesive application systems
with the new evolution C series hot melt
unit. “The technological awareness of the
Indian packaging industry has opened
up many avenues to explore and a trade
exhibition like India Packaging Show
helps us sense the pulse of the Indian
market,” said Bob Taylor, Director - Sales,
Valco Melton Engineering.
Profit platformThe food technology segment of the
show featured revolutionary products
from companies like Monga Strayfiled,
DPH Engineering, Ishida India,
Dynatech Marketing Company and
Falcon Autotech. Bosetec LLC, which
is trying to set a base in India, felt that
the show provided them with a good
breakthrough in the market. “We are
providing global technology to the Indian
market, and with India Packaging Show
we got a chance to study the market
and understand the requirements of
the industry,” said Ashim Kumar Bose,
Managing Director, Bosetec India.
Parle Global Technologies found the
show to be much beyond its expectations.
“The show reflects the growth of the
Indian economy and technological
awareness of the industry,” said R
Ramanathan, COO & Director, Parle
Global Technologies (P) Ltd.
Concurrent with the show was the
annually held international conference
that focussed on ‘Enabling technology
for packaging & processing systems’.
The PackAge Conference on day
one highlighted emerging trends in
packaging materials, systems and
compliances. The seminar on day two,
organised in association with AIFPA,
focussed on cutting-edge technologies
for food processing industries in
India. On day three, the workshop on
Automation 4 Packaging was held in
association with Automation Industry
Association (AIA).
Distinguished diginitaries at the lamp lighting ceremony
There was no dearth of orders and enquiries for the exhibitors at India Packaging Show 2011. Besides, the exhibition witnessed more than 50 new launches, which indicate the importance of the event to the packaging industry. Conference on technology and emerging trends in packaging materials etc were the other highlights of the show.
A total package for end-user industries
BOOK REVIEW
Modern Food Processing | January 201276
This really is one of the ideal books for all the food safety fact-hoovers out there. It brings together information and facts that are to some pointless, but to others captivating. An excellent read or reference tool, it will take pride of place next to Encyclopaedia to have almost any food safety-related question answered. It offers a sea of knowledge on various technical and general terms used in food safety management from aflatoxins to chemical residues, from food regulations to food safety management systems, and many more without having to log onto the internet.
Every food business operator and food safety professional would highly benefit from this book. Compiled by a seasoned safety expert, it seems to contain just about everything on food safety you would want to know, and a lot of stuff you did not even know about. Quite readable for this type of reference book, few pictures would have been nice and refresh the readers. The appendix compiled in this book has many useful formats, which can be tweaked and used by food business operators in any country, although the book offers formats based on the Food Hygiene (England) Regulations 2006 and the EC directives.
This book is absolutely crammed full of facts, is well-indexed, and there is a high probability of the answer you are seeking being found in its pages.
Available at: Wisdom Book Distributors, Hornby Building, 1st floor, 174, D N Road, Mumbai 400 001Tel: 022-2207 4484/6631 8958, Telefax: 022-2203 4058, Email: [email protected]
The A-Z of food safety
Author: Jeremy Stranks
Price: ` 1,295
This book includes 16 research papers and 4 review papers, with 475 important references, author index and subject index. It presents 20 chapters covered under 5 sections, ie, an overview of food volatiles; instrumental analysis of food flavours; correlation between sensory properties and chemical structures of flavour components; synthetic, thermal reaction, and enzymatic approaches to flavour components; and additional properties of flavour components and flavours. The papers presented in this book reflect the latest developments in organic synthesis, chromatography, spectroscopy, flavour research and development. The isolation and characterisation of flavour components in meat products, asafoetida, wine, etc, through advanced techniques such as GC-MS, GC-olfactometry, electronic nose, chemical sensors are presented.
The mechanism of pathways of formation and structure elucidation of aroma active compounds are described at length. Some researchers tried to establish a correlation between sensory properties and chemical structures of some important flavour components in food products. The additional properties like antimicrobial activities, undesirable flavour formation caused due to lipid oxidation are also presented in the last two chapters. All in all, a good reference book for industry professionals, students and researchers engaged in food flavour analysis.
Reviewed by: Pankaj Jaiminy, AVP, Food, Health & Beauty-Certif ication, Testing & Inspection, TUV SUD South Asia
Reviewed by: Dr S K Nayak, Sr Lab Manager-Food Testing, TUV SUD South Asia
Aroma of flavor active compounds in foods
Editors: Gary R Takeoka, Matthias Guntert and Karl-Heinz Engel
Price: ` 14,650
Manufacturer Exporter Dealer ImporterM E D I
PRODUCTS
77January 2012 | Modern Food Processing
AC motors M E
NBE Motors off ers AC motor. Th e housing
(stator frame) is made up of cast iron body
with coiling ribs.Th e rotor is of core insulated
lamination with a high pressure die-cast
aluminium cage. Th e whole rotor assembly
is dynamically balanced to ensure quiet and
vibration free operation. Surface of the rotor
is protected by an anti-corrosion coating. Th e
shaft is made from high carbon steel (ie, EN-
8), the terminal box is located at the right side
of the drive end, sealed against ingress of moisture and is provided with conduit
entry. Th e earthing terminal is fi tted at the box-side. High airfl ow external bi-
directional polypropylene fans assure low temperature rise to give an extended
motor life. Fan cowls are suitable to gauge pressed steel construction, securely
bolted to the end shield of the motor body.
Th e current standard range is from 0.12 to 40 kW in various polarities in
frame sizes of 56 to 200 in 2, 4, 6, 8 pole design. Each motor undergoes total
tests during manufacturing process and prior to despatch. Type of cooling
conforms to IS:6362 Standard.
Th ese motors are suitable for a variety of industrial, domestic and other
general-purpose applications, in food, chemical and pharma industries.
NBE Motors Pvt Ltd
Ahmedabad - Gujarat
Tel: 079-22740546, Mob: 09327049213
Email: [email protected]
Website: www.newbharat.com
ISO 14001:2004, ISO 9001:2000 and OHSAS
18001:2007
This section provides information about the national and international products available in the market
Grain silosD
Milltec Machinery off ers galvanised
corrugated silos and material
handling equipment for grain
storage. Th e capacity of these
galvanised silos ranges from 50 MT
to 15000 MT or more. Also off ered
are turnkey services right from
designing the most economical silo system to suit the site conditions.
Erection and supervision works for grain silos are also undertaken.
Milltec Machinery Pvt Ltd
Bengaluru - Karnataka
Tel: 080-2801 6666
Email: [email protected]
Website: www.milltecmachinery.com
Iodine value metersM
Developed in compliance with
international quality standards, these instruments are capable of inferring
adulteration, based on the iodine number. Th e iodine value meters are
designed and manufactured in collaboration with Central Scientifi c
Instruments Organization, Chandigarh. Th ese instruments
are based on the basic measurement principle, which is
on the change in potential between the sensing and reference electrodes,
when the electrodes are immersed in a mixture of test reagent and
the sample oil.
Some of the benefi ts include, low-cost, battery-operated, portable,
LCD display, direct display of iodine number, stable & dedicated
reagents, long shelf-life of reagents, no standards required for calibration,
reproducible results and easy to operate.
Th e instruments are demanded for varied grades of oils and can be used to
identify oil, based on iodine number.
Uniphos Envirotronic Pvt Ltd
Ahmedabad - Gujarat
Tel: 079-40371646, Mob: 09909994063
Email: [email protected],
Website: www.uniphos-she.com
Manufacturer Exporter Dealer ImporterM E D I
PRODUCTS
Modern Food Processing | January 201278
Knives & bladesM E
Apex Shears off ers food processing
knives and blades that include
vegetable, meat, poultry, chapatti
circular slicing blades, meat/fi sh
processing bandsaw blades, bread
slicing knives, etc.
It also manufactures all types of
perforation and packaging knives,
VFFS machine knives, potato chip slicing blades, 3-hole industrial razor blades
as well as custom/OEM blades as per users’ requirements for all machines and
cutting applications. Th ese blades are made from a variety of steels, including
food grade stainless steels, carbon steels and/or alloy steels suitably selected
for the application.
Th ese fi nd application in food manufacturing industry for cutting.
Apex Shears Pvt Ltd
Mumbai - Maharashtra
Tel: 022-23791113
Email: [email protected]
Website: www.apexshears.com
Tray dryersM E
Aero Th erm Systems off ers tray dryers.
Fan impeller’s axial fl ow design will give
better uniformity & quick drying. Th e
digital temperature indicator controller
gives accurate temperature control.
Control action can be on-off or PID as
per control accuracy required. Th e dryers
can be made of MS/aluminium/SS 316/
SS 304 or FRP lined as per requirement.
Flameproof and sparkproof versions are
also available. Heating can be electrical/
thermic fl uid or steam radiator/oil fi red
hot air generator.
Th e tray dryers have capacity
ranging from 12 to 200 trays of 32” 16 1.25” size. Temperature range is
available up to 550°C.
Th ese are applicable in food processing industry, automation, labs & R&D,
construction.
Aero Th erm Systems Pvt Ltd
Ahmedabad - Gujarat
Tel: 079-25890158, Mob: 09824408720
Email: [email protected]
Website: www.aerothermsystem.com
Conveyor equipmentM
Varada Engineers off ers conveyor equipment,
such as inclined conveyors and fl ight elevators.
Th e conveyor equipment is useful for elevation
of the raw material to a particular height. Th ese
are manufactured in standard confi gurations as
well as per custom requirement.
Th e inclined conveyor belt is made of
white PVC foodgrade or PU with profi le
or clits for easy elevation of raw material to
a particular height as per requirement. Th e
belt for these inclined conveyor design can
be both polypropylene as well as stainless
steel. Observation conveyors are useful for conveying and inspection of raw
materials.
Th is is applicable in food manufacturing industry.
Varada Engineers
Pune - Maharashtra
Tel: 020-26989087, Mob: 09823076601
Email: [email protected]
Website: www.foodequipmentvarada.com
Ribbon blendersM
Ribbon blenders are suited for blending
of solid where the material is less than
free fl owing. Th ese are available in the
customary U-shaped trough with a
variety of agitator arrangements. Th ey
are also off ered in sanitary design as
well as heavy-duty versions utilising
heavier walls and oversized shafts and
bearings for especially dense materials. Th e ribbons are so arranged that when
rotated these reach each and every corner of the trough and impart radial and linear
motion to the whole of the materials to be mixed. At the same time, material is
moved from the side of the trough to the centre; and from the centre of the trough
to the sides, resulting in quick and fast homogenising of the products.
Features include: blades designed to suit specifi ed product characteristics;
triple mixing action for fast & effi cient blending; gland packing provided with
Tefl on bush & PTFE braided gland; gland can be replaced without dismantling
drive assembly; guards/grills & limit switches provided for maximum operator
safety; and blenders are ground and buff ed for smooth & clean working.
Th ese are applicable at the food processing industry.
Paresh Engineering Co
Mumbai - Maharashtra
Tel: 022-28501794
Email: [email protected]
Website: www.pareshenggco.com
Name:___________________________________________________Designation:_________________________________________
Company:_______________________________________________________________________________________________
Address:_______________________________________________________________________________________________
City:_________________________________________Pin:_______________________State:__________________________
Tel:________________________________________Mob:_______________________________Fax:_________________________
Email:__________________________________________________Web:_______________________________________________ Business Insights •Technologies•Opportunities 01/2
012
EASY STEPS TO GET PRODUCT INFO
Product Inquiry Card
FILL IN THE BOXES
WITH PRODUCT
NUMBER/S OF YOUR
CHOICE AND SEND
TIP-155
Product Sourcing Just Got Simpler
1 See the index page in this issue. Every product carries a number.2 Choose products of your choice from the list.3 Write their serial numbers (as per the index page) of your chosen product/s one-by-one in the boxes.4 Fill in your complete contact details. 5 Send it to us at the address printed overleaf.
PLEASE ENSURE
THAT YOU FILL IN
ALL THE DETAILS
REQUIRED
TIP-2
POSTAGEWILL BEPAID BY
ADDRESSEE
NO POSTAGESTAMP
NECESSARYIF POSTEDIN INDIA
Business Reply InlandPermit No. 555
Bhavani Shankar Post Office,Mumbai 400 028.
Special Projects
Ruby House,1st FloorJ K Sawant MargDadar (W), Mumbai 400 028INDIA
INFOMEDIA 18 LIMITED
Manufacturer Exporter Dealer ImporterM E D I
PRODUCTS
81January 2012 | Modern Food Processing
Sigma mixers M
Heavy-duty sigma mixers are designed to
enable uniform mixing and kneading of
heavier viscosity materials. Mixing trough
and blades are fabricated from mild steel/
various grades of stainless steel. Th e product
contacting parts are ground, buff ed or
smooth. Blades are designed to obtain
thorough mixing of high viscosity materials. Th ese blades are machined on a
leading edge to keep minimum equal gap between the trough walls and blades.
Th ese are provided with heavy-duty gears, which are fi tted to the blades.
Shaft sealing into the stuffi ng boxes is provided by Tefl on chevron rings/
PTFE braided gland rope to prevent leaking from blade ends. Guards/grills
and interlocking are provided for maximum safety.
Th ese are applicable for diff erent kinds of doughs, stiff pastes, adhesives,
polyester compounds, fl ush colours, brake lining compounds, soap, PVC
coatings, rubber compounds, food dough, etc.
Paresh Engineering Co
Mumbai - Maharashtra
Tel: 022-28501794
Email: [email protected]
Website: www.pareshenggco.com
Digital colour mark sensorsD
Lubi Electronics off ers SUNX (a brand of
Panasonic) LX-100 series digital colour mark
sensors that can detect any marking because
they are equipped with red, green and blue
LED light emitting element. Furthermore,
to expand the functionality these sensors
come with dual mode, ie, mark mode (ultra
high-speed response) and colour mode (high
precision mark colour discrimination) to suit
any application.
Th ese sensors come with Mode Navi technology for enhancing features
and are easy to use. Th e other special features include 4-digit digital display,
super simple teaching, external teaching, 12-bit A/D converter, D-code, key
lock, timer, NPN or PNP outputs, IP67 protection, etc. Amazingly all this
comes in the size of 57 mm (W) x 24 mm (D) x 38 mm (H) body.
Th e digital colour mark sensors can be used eff ectively in many applications/
industries, especially in packaging, food, pharma, textile, plastic, etc.
Lubi Electronics
Ahmedabad - Gujarat
Tel: 079-22205471, Mob: 09327497006
Email: [email protected]
Website: www.lubielectronics.com
Manufacturer Exporter Dealer ImporterM E D I
PRODUCTS
Modern Food Processing | January 201282
Semi-automatic weighfeedersE
Sensograph Packaging off ers semi-automatic
weighfeeders that are provided with load cell based 32-
bit advanced controller. Th e controller has user-friendly
operator interface where one can set diff erent weights
as per diff erent batches and even diff erent products.
Th e feeder is available in single head, twin head and
multi head versions. Manual sealer can be used to seal
ready bags.
Th e semi-automatic weighfeeders are equipped
with smart controller, 200 mm x 100 mm display, HMIs
compatible with all Indian regional languages, etc. Since the controller uses
pneumatic control system and not magnetic, its operation is noise-free.
Th ese machines are suited for products, like pulses, wafers, dry fruits, tea
powder, grocery items,vermicelli, candies, etc.
Sensograph Packaging Technology Pvt Ltd
Mumbai - Maharashtra
Tel: 022-41420002
Email: [email protected]
Website: www.sensograph.in
Flow componentsM
IDMC off ers a comprehensive range of stainless steel pumps, valves &
fi ttings and other fl ow components to cater to dairy, food, pharmaceutical
and biotechnology, brewery & beverages industries. Th e company also has a
range of piping components, like pipes, bends, Tees, valves, unions, clamps in
sanitary confi guration. To add to its vast experience and expertise and to stay
abreast with the latest technology in the world,
IDMC has entered into technical and commercial tie-ups for producing
stainless steel centrifugal and self-priming pumps. Th ese pumps are available
with/without electropolishing, fl ameproof/non-fl ameproof construction.
Th ese cater to dairy, food, pharmaceutical and biotechnology, brewery &
beverages industries.
IDMC Ltd
Vithgal Udyognagar - Gujarat
Tel: 02692-236375
Email: [email protected]
Website: www.idmc.coop
Coffee vending machinesM
Fresh & Honest Cafe (A Lavazza Company) offers Lavazza Blue 4700
coffee vending machine in India. This professional plug & brew semi-
automatic coffee machine is targeted at standalone cafes and restaurants
that specialise in brewing that perfect cup of coffee for the coffee
enthusiast.
With its attractive and modern design, the LB 4700 is compact and
easy to use with all the technology and performance of a top-of-the-range
coffee machine. The machine works with Lavazza Blue capsules and has
programmable keys for multiple product selection with LED display and
can produce up to 200 cups/day.
Th is semi-automatic machine comes with double group, dual espresso option,
dual steamer for frothing milk.
Fresh & Honest Cafe Ltd
Chennai - Tamil Nadu
Tel: 044-24622595
Email: [email protected]
Website: www.fresh-honest.com
Flake ice machinesD I
Industrial Refrigeration
off ers fl ake ice machines
from Geneglace, France.
Th ese machines are reliable
and can be installed on board
fi shing vessels. Geneglace fl ake
ice machine is an insulated
double wall stationary cylinder
mounted in vertical position.
Th e inner wall of this cylinder is
chromium-plated. Between the
walls, fl ows the low temperature
R22 refrigerant. Th e central
rotating shaft inside the
cylinder has a helicoidal reamer
which removes the ice from the wall without touching it. Th e ice then falls down into
the storage container.
Th e capacity of fl ake ice machine ranges from small table top units of 150
kg per day to large scale machines with capacities of 40 tonne per day.
Th ese are applicable in fi sh processing and food processing industries, hotels,
hospitals, chemical lab and other wide ranging areas.
Industrial Refrigeration Pvt Ltd
Mumbai - Maharashtra
Tel: 022-22041185
Email: [email protected]
Website: www.irl.co.in
Manufacturer Exporter Dealer ImporterM E D I
PRODUCTS
83January 2012 | Modern Food Processing
Food extrudersM
Malik Engineers off ers food
extruders that are used for
converting large variety of
food cereals for extruding
various shapes, like pellets,
RTE snacks, breakfast cereals,
precooked fl ours & starches,
expanded products, such as soy
nuggets, aqua feed, and various
pasta products, viz, macaroni,
vermicelli, spaghetti.
Direct expanded snack products are produced using high shear adiabatic
extruders, using various food cereals, which are fully expanded immediately as
they emerge from the die attached to the extruders.
Th ese are used for producing RTE snacks, baked corn curls or collette, soy
nuggets, aqua feed (fl oating), etc.
Malik Engineers
Dist Th ane - Maharashtra
Tel: 0250-2390839
Email: [email protected]
Website:www.malikengg.com
Chilly cutting machinesM
Varada Engineers off ers chilly cutting
machines that are proven mechanical
systems commonly used for green
chilly cutting. All food contact parts
and structure is made of 304 grade
stainless steel. Cut pieces are as per
specifi cations or otherwise 20 mm in
length. Th e machines are compact in
size and easy for working.
Th ey have durable SS cutting blades
and a feeding arm that takes chilly to
the cutting blades. Th ese machines are
used for chilly cutting as per client’s required size. Th e machines are user-
friendly and have inbuilt conveyor for conveying the chillies. Wastage is very
less, claims the company. Capacity ranges from 2000 kg to 10 tonne/day.
Power requirement ranges from 2 Hp to 5 Hp @ 415 V.
Th ese are applicable in food processing industry for cutting.
Varada Engineers
Pune - Maharashtra
Tel: 020-26989087
Email: [email protected]
Website: www.foodequipmentvarada.com
Manufacturer Exporter Dealer ImporterM E D I
PRODUCTS
Modern Food Processing | January 201284
Food-grade lubricantsM
A complete range of food-
grade lubricants that
conform to NSF H-1
regulations and 21 CFR
178.3570 are available. Th ese
are odourless, colourless
and tasteless. Th e features
include ability to function in
very high/low temperatures,
water resistance, neutral behaviour towards synthetic components, resistance
to chemicals, steam, vapour & foodstuff .
In addition to off ering reliability and protection, these meet environmental,
health and safety guidelines. Th e products are designed to perform in extreme
conditions, and are purpose formulated. Th ese demonstrate broad applicability
& rationalise use of lubricants.
Th ese are used in gearboxes, vacuum pumps, compressors, hydraulic systems,
as multi-purpose lubricants, on tabletting machines, packaging machineries,
in food/pharma industry, etc
Integrated Technology
Navi Mumbai - Maharashtra
Tel: 022-23298682
Email: [email protected]
Website: www.integ-tech.net
Photoelectric sensorsM
Omron Automation off ers E3ZM
series compact photoelectric sensors
with built-in amplifi er and stainless
steel housing (SUS-316L).
Th ey have a sensing range of 15 m
in through-beam, 4 m in retro-refl ective,
1 m in diff used and 200 mm in BGS
refl ective mode. Th e photoelectric
sensors have both prewire & connector
type and NPN & PNP output models.
Th ese are applicable in food industries, for detecting the presence of
components, transparent bottle detection, counting number of bottles/packs
moving on the conveyor.
Omron Automation Pvt Ltd
Bengaluru - Karnataka
Tel: 080-40726422
Email: [email protected]
Website: www.omron-ap.com
Water-ring vacuum pumps & compressorsM
Th ese water-ring vacuum pumps and
compressors have non-pulsating vacuum
and pressure. Th ese are energy-saving
pumps designed for operating at low
periphery speed and off er specifi c power
of 60 to 65 m³/hr per kW. No lubrication
is required as these can handle air/gas/air
with water comfortably. Standard pumps
are available with stuffi ng box-type gland
seal arrangement and can also be off ered with mechanical seal.
A wide selection of pumps are available for any requirement ranging
from 20-7000 m³/hr vacuum up to 700 mm Hg and pressure up to 3.5 kg/
cm². Th e vacuum pumps with air ejector are available with capacity ranging
from 50-2000 m³/hr and vacuum up to 25 mm Hg ABS. Impellers are duly
dynamically balanced as per ISO 1943-1973 (E) Class G 6.3. Th e vacuum
pumps are available in CIFG-260, gun-metal, phosphor bronze, aluminium
bronze, SS-304, SS-316 and other alloy steel material as per requirements.
Applications are in industries, like chemicals, pharmaceuticals, fertilisers,
paper, sugar, coalmines, power, steel, refi nery, dairy, plastic, food processing,
textiles, etc.
Vacunair Engineering Co Pvt Ltd
Ahmedabad - Gujarat
Tel: 079-22910771
Email: [email protected]
Website: www.vacunair.com
Rotary vegetable washersM
Suan Scientifi c Instruments
& Equipments off ers a wide
range of fruits and vegetables
washers that are made using
superior quality metal grade.
Th e nylon bristle rollers rotate
on their own axis and help in
scrubbing the fruits clean.
Some of the technical
specifi cations include: materials
of construction: SS-304; supporting stand: mild steel angle/channel frame;
and fi ttings: waterjet spray system, drum rotating arrangement with motor
& gearbox.
Th ese vegetable washers have good cleaning and washing action with their
two separate pumps that helps in spraying with force.
Suan Scientifi c Instruments & Equipments
Kolkata - West Bengal
Tel: 033-25342047
Email: suanscientifi [email protected]
Website: www.suanscientifi c.com
Manufacturer Exporter Dealer ImporterM E D I
PRODUCTS
85January 2012 | Modern Food Processing
Data loggers D
Th ese sensitive products
require the right ambient
conditions in refrigerated
rooms. Effi cient measurement
and documentation of the
readings over months/years is
possible using the professional
data loggers. Long term drift-
free humidity sensors with fast
reaction time is possible.
Th e data loggers have
memory for up to 48,000
readings along with control and adjustment option. Th ese are protective caps
for dirt-ingressed air or corrosive gases.
Th e data loggers are used in food & perishable goods storage area, air-
conditioning & ventilation systems, warehouses and pharmaceuticals.
MTS Engineers Pvt Ltd
Ahmedabad - Gujarat
Tel: 079-26400063, Mob: 09879407970
Email: [email protected]
Website: www.mtsengrs.com
Screw extrudersM
MEGA series single and twin screw
extruders are driven through helical
gearbox and AC induction motor with
frequency control panel for stepless
control of screw speed. Barrel is of
modular construction, made up of
segments and is electrically heated.
It is also provided with water jackets
for removing extra heat. Hopper
is provided with Auger feeder for
controlled feeding over the screw.
Th e machines have accurate digital
controllers and indicators for keeping
record of all important parameters
of extrusion, ie, drive torque, current,
extrusion pressure, temperature, rotational speeds, etc.
Th e screw extruders are suitable for laboratory trials, small-scale production
of polymeric and food cereals.
Malik Engineers
Dist Th ane - Maharashtra
Tel: 0250-2390839, Mob: 09821676012
Email: [email protected]
Website: www.malikengg.com
Grain moisture metersM
Uniphos Envirotronic off ers grain
moisture meter, which is a highly
versatile instrument to measure
the moisture content in grains, oil
seeds etc. Th e instrument is pre-
programmed to measure the water
content of diff erent types of grains.
Th e grain moisture content is an
important parameter which is sought
by both the producers and the buyers.
It determines the shelf-life of grains,
taste, quality and the price. Knowledge about this parameter is also helpful to
determine the extent of drying required before storing the product. It is durable,
as the superior quality renders accurate readings with superior quality.
Th e grain moisture meters fi nd applications in food industry.
Uniphos Envirotronic Pvt Ltd
Ahmedabad - Gujarat
Tel: 079-40371646, Mob: 09909994063
Email: [email protected]
Website: www.uniphos-she.com
ISO 9001:2008
Sugar pulverisersM
Able Manufacturers off ers fi ne and
coarse powdering machinery for sugar.
Th e sugar pulverisers and impact
mills, both are designed to grind
sugar as per customers’ requirements.
One does coarse grinding with high
capacity and the other deals with fi ne
material but less in quantity. Th ese are
made with accuracy and precision,
with perfect selection of type of
grinding elements.
Th e rotors are dynamically balanced to ensure smooth, trouble-free operation
and to minimise the breakdown time of the machinery. Diff erent capacity
machines are also available and manufactured as per customers’ requirements,
eg, 50 kg to 1000 kg per hour.
Th e suger pulverisers are used for coarse/fi ne grinding of sugar, sugar with
other foodstuff s, food ingredients with sugar, wafer & crumbs with sugar, etc.
Able Manufacturers
Hyderabad - Andhra Pradesh
Tel: 040-65974111, Mob: 09849271975
Email: [email protected]
Website:www.processmachines.com
Manufacturer Exporter Dealer ImporterM E D I
PRODUCTS
Modern Food Processing | January 201286
The information published in this section is as per the details furnished by the respective manufacturer/distributor.
In any case, it does not represent the views of
Modern Food Processing
Variable inlet vane dampers M
Th e dampers are used for
capacity modulation. Th ese
give accurate modulation
and power saving over other
types of dampers at reduced
air fl ow. When an inlet vane
is partially closed, each blade
directs the air into the wheel
in the direction of rotation
and so the air is pre-spun.
For every inlet vane
position there is different capacity vs static pressure curve and capacity
vs brake horsepower curve generated by the fan. The variable inlet vane
dampers are designed with mechanical principle of adjustment. Inlet
guide vanes are synchronously adjustable in the same angular position by
a connecting element.
Applications are in chemical, pharmaceutical, food and dairy industries.
Vacunair Engineering Co Pvt Ltd
Ahmedabad - Gujarat
Tel: 079-22910771, Mob: 09904003010
Email: [email protected]
Website: www.vacunair.com
Biopolymer resinsM
Th e FKuR Group off ers
biopolymer resins with
a high percentage of
renewable resources. Th ese
resins are sold under the
brand names Bio-Flex and
Biograde.
A continuous
development according
to market needs assures
the quality of the bio-
degradable and compostable resins. Th e main advantage of FKuR´s resins is
the easy processing on conventional plastics processing machines.
Th e biopolymer resins can be used in a wide range of fl exible and rigid
applications.
FKuR Kunststoff GmbH
Willich - Germany
Tel: +49-2154-925120
Email: [email protected]
Website: www.fkur.com
Injection moulding machinesM
Effi cient and compact the CX series 2-plate injection moulding machines
off ered by KraussMaff ei Technologies are internationally recognised for their
groundbreaking, multi-technology system and process solutions for injection
and reaction moulding technology and factory automation. Th e hydraulic
CX ClassiX, available from 350 up to 6500 kN clamping force, featuring the
proven 2-platen clamp system is an ideal solution for customers with high
production demands and a low investment budget.
Despite a slightly reduced option catalogue, the ClassiX series still
satisfi es nearly all customer requirements and impresses with its short delivery
times and cost eff ectiveness. Th e large installation dimensions of the CX series
permit the use of large moulds which are a common occurrence in the case of
moulded parts with high demands on the surface or multi-cavity moulds.
Th e CX 110-380 ClassiX produces closures for yoghurt bottles in a 16 cavity
mould for packaging industry.
KraussMaff ei Technologies GmbH
Munich - Germany
Tel: +49-89-88990
Email: info@kraussmaff ei.com
Website: www.kraussmaff ei.com
Plate freezersI
Horizontal plate
freezers (model WF-
1J) off ered by Industrial
Refrigeration are
manufactured by
Innovative Freezing
Systems, UK. Th ese
plate freezers are used
for small capacity
production where a
block or a carton of frozen product is required, typical batch size of 1500 kg.
Dimensions are length 4350 mm, width 1935 mm, height 2990 mm, and
weight 5200 kg. Technical parameters include: refrigeration 33 kW, pump
unit 1.5 kW, and water fl ow 25 m³/h.
Th e plate freezers are used for fi sh, shrimp; meat & poultry; ready meals; and
vegetables.
Industrial Refrigeration Pvt Ltd
Mumbai - Maharashtra
Tel: 022-22041185
Email: [email protected]
Website: www.irl.co.in
LIST OF PRODUCTS
87January 2012 | Modern Food Processing
Sl. No. Product Pg. No. Sl. No. Product Pg. No. Sl. No. Product Pg. No.
1 AC motors .............................................. 17, 77
2 Acoustic enclosures ............................................ 37
3 Agitators ............................................................ 15
4 Air coolers .......................................................... 11
5 Ammonia liquid chillers ...................................... 4
6 Animal feed technology ....................................BC
7 Axial flow fans ................................................... 77
8 Batch dispersers ............................................ 15
9 Bbl brake motors ............................................... 17
10 Biopolymer resins............................................... 86
11 Blowers & fans .................................................. 77
12 Boilers ................................................................ 81
13 Brewing .............................................................BC
14 Bulk milk coolers ................................................. 4
15 Calorimeters ................................................. 15
16 Centrifugal air blowers ...................................... 77
17 Chilly cutting machines ..................................... 83
18 Chocolate/cocoa ................................................BC
19 Cleaning section equipment .............................BC
20 Clorine gas cylinder/tonners .............................. 70
21 Coffee vending machines ................................... 82
22 Colour masterbatches......................................... 63
23 Colour sorting ...................................................BC
24 Compressors ................................................. 11, 77
25 Conveyers belts .................................................. 81
26 Conveying blowers ............................................. 77
27 Conveyor equipment .......................................... 78
28 Copper tubes & capillaries ................................ 19
29 Counters & power supplies .............................FIC
30 Dairy machinery ............................................. 4
31 Data loggers ....................................................... 85
32 DC motors ......................................................... 17
33 Dehumidifiers .................................................... 23
34 Digital colour mark sensors ............................... 81
35 Dispersers ........................................................... 15
36 Doors ................................................................. 83
37 Dry vane pumps ................................................. 37
38 Dust control doors ............................................. 83
39 Emergency safety kits ................................... 70
40 Encoders ..........................................................FIC
41 EngineeringExpo ...............................8, 28, 33, 43
42 Evaporating units ............................................... 11
43 Exhibitions .........................................8, 28, 33, 43
44 Extruded products.............................................BC
45 Fire tube-type package IBR steam boilers ...... 81
46 Flake ice machines ............................................. 82
47 Flameproof motors............................................. 17
48 Flange mounting motors ................................... 17
49 Flexible transparent PVC strip doors ................ 83
50 Flour milling machines .....................................BC
51 Flow components ............................................... 82
52 Food & Bev Tech-2012 .................................... 51
53 Food extruders ................................................... 83
54 Food processing systems ...................................... 3
55 Food-grade lubricants ........................................ 84
56 Foodpro & Hospitality-2012 ............................. 64
57 Forced convection unit air-coolers .................... 11
58 Fuel burners ....................................................... 77
59 Gas chloronical gravity & vacuum feed ......... 70
60 Geared motors ................................................... 17
61 Grain handling systems ....................................BC
62 Grain moisture meters ....................................... 85
63 Grain silos .......................................................... 77
64 Grinding & dispersion systems ........................BC
65 Heating baths ............................................... 15
66 Heat-resistant doors ........................................... 83
67 High-pressure homogenisers ............................. 15
68 Hot air & water generators ............................... 81
69 Hot plates .......................................................... 15
70 Industrial controls & sensing devices ..........FIC
71 Industrial doors .................................................. 83
72 Industrial-type unit air coolers .......................... 11
73 Injection moulding machines............................. 86
74 Inline dispersers ................................................. 15
75 Iodine value meters ............................................ 77
76 Kneading machines ...................................... 15
77 Knives & blades ................................................. 78
78 Laboratory reactors ....................................... 15
79 Laboratory software ........................................... 15
80 Level controllers ...............................................FIC
81 Liquid ring vacuum pumps ................................ 77
82 Magnetic stirrers .......................................... 15
83 Measuring & monitoring relays.......................FIC
84 Mills ................................................................... 15
85 Motors ............................................................... 17
86 Multi-fuel fired IBR steam boilers .................... 81
87 Multi-stage centrifugal air blowers .................... 77
88 Natural herbal sweeteners ............................... 6
89 Oil milling machines ...................................BC
90 Oils ..................................................................... 77
91 Online b2b marketplace ............................... 39, 88
92 Overhead stirrers ................................................ 15
93 Packaging machines...................................... 35
94 Pasta ..................................................................BC
95 Photoelectric sensors .......................................... 84
96 Photoelectric sensors ........................................FIC
97 Pilot plants ......................................................... 15
98 Plastic pellets.....................................................BC
99 Plate freezers ...................................................... 86
100 Plate heat exchangers ........................................... 4
101 Pneumatic va ........................................................ 4
102 Process tanks ........................................................ 4
103 Proximity sensors .............................................FIC
104 Pumps .......................................................... 37, 77
105 PVC strip doors ................................................. 83
106 Rail tankers .................................................... 4
107 Rapid food pesting kits ................................... BIC
108 Refrigerant pumps ............................................... 4
109 Refrigeration ........................................................ 4
110 Ribbon blenders ................................................. 78
111 Rice milling equipments ...................................BC
112 Roots blowers ..................................................... 37
113 Rotary eva .......................................................... 15
114 Rotary vegetable washers ................................... 84
115 Safety doors .................................................. 83
116 Safety lig ..........................................................FIC
117 Screw compressors ............................................... 4
118 Screw extruders .................................................. 85
119 Self adhesive tapes ............................................. 83
120 Semi-automatic weighfeeders ............................ 82
121 Side channel blowers ......................................... 77
122 Sigma mixers ...................................................... 81
123 Slipring crane-duty motors ................................ 17
124 Steam boilers ...................................................... 81
125 Sugar herbs .......................................................... 6
126 Sugar pulverisers ................................................ 85
127 Switching relays ...............................................FIC
128 Tanks & silos ................................................. 4
129 Temperature controllers ...................................FIC
130 Thermal processes .............................................BC
131 Thermic fluid heaters......................................... 81
132 Timers ..............................................................FIC
133 TPU masterbatches ............................................ 63
134 Tray dryers ......................................................... 78
135 Trim handling systems ...................................... 77
136 Universal-type unit air-coolers ...................... 11
137 Vacuum booster pumps ................................. 37
138 Vacuum systems ................................................. 37
139 Vane dampers .................................................... 77
140 Variable inlet vane dampers ............................... 86
141 Ventilators .......................................................... 83
142 Vertical non-IBR oil .......................................... 81
143 Vision sensors ..................................................FIC
144 Water wall membrane panel IBR steam boilers.......81
145 Water-ring vacuum pumps & compressors ....... 84
146 Water-ring vacuum pumps ................................ 77
147 Wood fire thermic fluid heaters ........................ 81
BC - Back Cover, BIC - Back Inside Cover, FIC - Front Inside Cover
Advertiser’s Name & Contact Details Pg No Advertiser’s Name & Contact Details Pg No Advertiser’s Name & Contact Details Pg No
Modern Food Processing | January 201288
LIST OF ADVERTISERS
Our consistent advertisers
Alok Masterbatches Ltd 63
T: +91-11-41612244
W: www.alokmasterbatches.com
Aqua Services 70
T: +91-265-2331748
W: www.aquaservicesindia.com
Arctic India Sales 23
T: +91-11-23906777
W: www.bryair.com
Balkrishna Boilers Pvt Ltd 81
T: +91-79-25894701
W: www.balkrishn.com
Buhler (India) Pvt Ltd BC
T: +91-80-22890000
W: www.buhlergroup.com
Confederation Of Indian Industry 51
T: +91-22-24931790
W: www.foodbevtech.com
Engineering Expo 8;28;33;43
T: +91-09819552270
W: www.engg-expo.com
Everest Blower Systems 37
T: +91-11-45457777
W: www.everestblowers.com
FX Multitech Pvt Ltd 11
T: +91-79-27910993
W: www.fxmultitech.com
HRS Process Systems Ltd 3
T: +91-20-66047894
W: www.hrsasia.co.in
IDMC Limited 4
T: +91-2692-225399
W: www.idmc.coop
IKA India Private Limited 15
T: +91-80-26253900
W: www.ika.in
IndiaMART InterMESH Ltd 39;88
T: +1800-200-4444 / 91-120-3911000
W: www.indiamart.com
Kwality Tubes And Capillaries 19
T: +91-141-2330476
W: www.vaishalimetal.com
Mech-Air Industries 6
T: +91-265-2280017
W: www.freshnpure.net
Nichrome India Ltd 35
T: +91-20-66011001
W: www.nichrome.com
Omron Automation Pvt. Ltd. FIC
T: +91-80-40726400
W: www.omron-ap.com
Plast World 83
T: +91-09376128372
W: www.stripdoor.co.in
Shah Brothers BIC
T: +91-22-43560400
W: www.shahbros.com
Sreelakshmi Traders 83
T: +91-44-24343343
W: www.sreelakshmitraders.com
The Indian Electric Co 17
T: +91-20-24474303
W: www.indianelectric.com
Triune Exhibitors 64
T: +91-80-43307474
W: www.internationalhospitality2012.com
Ultraplast Chainbelts Pvt. Ltd 81
T: +91-129-4113187
W: www.ultraplastindia.com
Vacunair Engineering Co Pvt Ltd 77
T: +91-79-22910771
W: www.vacunair.com
BC - Back Cover, BIC - Back Inside Cover, FIC - Front Inside Cover
90
Registration No: MH / MR / WEST / 232 / 2012-2014; RNI No: MAHENG / 2008 / 25262 Licence to Post at Mumbai Patrika Channel Sorting Offi ce, Mumbai GPO., Mumbai 400 001
Date of Mailing 3rd & 4th of Every Month Issue. Date Of Publication: 28th of Every Month