modular automation training system jeremy hiler & cristy jones eastern kentucky university...
TRANSCRIPT
Modular Automation Training System
Jeremy Hiler & Cristy Jones
Eastern Kentucky University Department of Technology
CEN/Industrial Tech
CE/Computer Science
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OUTLINE Motivation Introduction Problem Statement Proposed Solution Results Conclusion Future Work
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MOTIVATION AMATROL
Automation System 870-A1(Distribution) 870-A2(Testing) 870-A3(Process) 870-A4(Storage)
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INTRODUCTION Modular Automation Training System is a PLC
based unit. It consists of four modules Distribution, Testing/Measurement, Process, and Storage.
Research Material History of PLCs PLC operation/software Pneumatic controls and schematics
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PROBLEM STATEMENT The Modular Automation Training System is not
operating correctly. The pneumatic portion of the unit is malfunctioning. Also the robotic controller is not responding.
Pneumatic Controls Robotic Controller
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PROPOSED SOLUTION Steps taken to solve the problem:
Check for open circuits Replace old PLCs Change pneumatic lines Reprogramming RsLogix Software Lubrication of mechanical parts Testing & troubleshooting pneumatic/electrical Verifying operation of the unit Repair stuck pneumatic valves
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RESULTS Pneumatic functions improved Mechnical operation is efficient Overall operation is enhanced Electrical components function
correctly
Images
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870-A1(Distribution) Feeder Module 870-A2(Testing) Elevator Module
Images
9870-A3(Process) Drilling Module 870-A4(Storage) Robotic Module
Design
10Component Identification Drawing
870A1 Program
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870A2 Program
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870A3 Program
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Conveyor Operation
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Drill Operation
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CONCLUSIONS Overall the unit functionality is improved. Many
control valves and mechanical parts were seized. The PLCs were replaced for better performance.
The capstone class illustrated by following certain procedures a project can be completed by steps from beginning to the finish. Also, it is a perfect example of a project that maybe completed in the workplace.
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FUTURE WORK Possible extensions: Wireless Security Industrial Technology Project Expansion of PLC class Suggestions? [email protected] [email protected]