Emergency Response Solution- KeyspanNeed

Keyspan Energy needs to install four 69kV substations allowing local gas generation to be on line before the summer peak of 2002. In-house resources not available.

Solution

ABB’s MODULA concept allows delivery of permit-drawings in 5 weeks!

Compact footprint allows flexibility in site selection

First units scheduled for delivered to site in 4 months!

Benefits

Keyspan able to meet deadline and satisfy local customers

ABB Modular design is more cost efficient than traditional internal solution

Field Sales LeadJoe Fani - Burgoyne Dick Molnar-ABB Field Sales

Customer Resource and Time Constraint Solution at Grand Bahama Power

NeedShipcare facility required power in 8 monthsGBP desired ease of expansionwith minimum energization outages

SolutionModular approach met all of GBP’s desired objectivesTesco’s relationship achieved a sole sourced negotiation

BenefitsGrand Bahama met the Shipcare power delivery requirementTraining of new GBP personnel Standardization for future Subs

StatusPhase II being installed

10 MVA 69/12kV Modular Substation

Time and Resource Constraint Solution-Walgreens

Need

Central Warehouse Facility operating by March 2002

115/12.5kv Substation in service within 6 months

Solution

ABB’s pre-designed substation PS-1 concept met budget and saved 6 months off utilities completion time

Benefit

PS1 Modular design will allow Facility operation on schedule

Cost savings from better terms

Status

Commissioned 1/30/02

Energization: 2/10/02

Need

Georgia Pacific needed additional electrical capacity when expanding the paper mill in Virginia

Transmission Line, S/S, Distribution Line

Solution

ABB built short power line to connect to 69kV network instead of 13.8kV

ABB’s modular substation concept PS-1 met the budget and improved the completion time by 3 months

Benefits

GP’s received lower rates when buying energy @ 69kV

The 69kV connection allowed higher capacity and reliability

Transmission Constraint Solution - Georgia Pacific

115/15kV Substation Solution-Borg Warner

Need

10MVA Power at 115/15kv

Energize in 6 months

Meet Budget PriceSolution

ABB delivered a complete modular turnkey substation in 6 months and at budget price

Benefits

Speed: 6 month to Energize

Cost: Minimum Labor on Site

Price: Competitive

Lower energy cost at 115kv results in substation cost recovered after 5 years

Case Study -Multiple Wind Parks in Texas

Need

Energize 3- 115/34.5kv substations in 6 months, 3 more in another 6 months

Solution

ABB’s pre-designed modular substation concept met the budget and schedule

Benefit

RES completed the wind farms in time to energize on schedule and receive tax credits

Case Studies Tractebel - Hot SpringNeed

Small Site Footprint

Difficult Interconnecting Schedule

Solution

ABB GIS to Minimize Space

Trained Preferred Subcontractor on GIS Installation Techniques

Worked with Customer and Interconnecting Utility to Develop Optimal Approach

Benefits

Project Completed On Schedule

Interconnecting Utility Buy-in on Interconnect

Case Studies Tractebel - Choctaw

Need

High Site Land Prep Costs

High Reliability

Project BudgetsSolution

ABB AIS vs GIS Reliability Analysis

ABB AIS vs. GIS Total Life Cycle Cost Analysis

CGIT to Eliminate all AIS and Minimize Footprint

Benefits

Lower LCC Than AIS

Project Completed on Time

Major Land Development Costs Saved

Case Studies TVA - PinhookNeed

High Site Land Prep Costs due to Extremely Rocky Soil

Desire to Avoid Leakage Problems of Previous Generations of GIS

Desire to Buy from a Familiar Source

Solution

Reduced Substation Footprint via GIS

Cost Effective Indoor Substation Proposed to Address Leakage Issue

Benefits

Major Land Development Cost Savings

Leakage Issues Addressed

Case Studies TVA - MauryNeed

Replace Aging GIS Substation

Aggressive Cut In Schedule

Improved Substation Functionality

Solution

ABB GIS to Upgrade Existing ITE Substation

Creative Layout Changes to Facilitate Cut In Schedule and Improve Substation Expandability

Benefits

New, Improved GIS

Improved Functionality

Met Cut In Schedule

Case Studies Austin Energy - HarrisNeed

Very Small Site Footprint

Aesthetically pleasing due University concerns

Single source of responsibility

Flexibility with designSolution

ABB GIS in small bldg.

Coordination with Univ. and AE with multiple equipment

Extensive civil works under ABB control

Met AE equipment stds.Benefits

Met small footprint needs

Competitive turnkey pricing

Met AE equipment stds.

Interface directly to ABB Ranger system for AE

Univ. has single point of control

Case Studies City of Burbank - Capon

Need

Difficult Customer (Warner Bros.)

Aesthetics, Space, Time, Quality

Project Execution a KeySolution

ABB Optimized Spec

Strong Project Manager

Previous Successes with MV GISBenefits

No Complaints from Warner Bros.

No Scope Changes

Project Completed One Month Early

Case Studies City of Burbank – Hollywood Way

Need

Downtown Location

Critical Schedule

Freeway Off RampSolution

Negotiated Project

Off Ramp Added to Scope

“No Scope Change” Commitment

Same Team as CaponBenefits

Substation Project Completed On Time

In Spite of Surprises from CalTrans and PacBell

Case Studies Commonwealth EdisonNeed

Small downtown site

Architecturally pleasing to neighborhood

Site coordination/permits

Reliability/quality/safety

Short timeframeSolution

GIS w/ small footprints

Upgradeable from 69 to 138kV

Capture Team approach

Project schedule management for cutover

Benefits

Substations built ahead of schedule

Control/power cable interfaces coordinated thru one

High safety/quality

Bristol-Myers SquibbNeed

Customers largest R&D facility needed better reliability in their electrical supply

Three previous outages cost customer $7 billion dollars (Lost 3 FDA approvals)

Solution

ABB designed a highly reliable and redundant 7 breaker 69 kV ring bus Modular substation with 3-25 MVA transformers

Benefit

Meet customer time frame ( 8 months) and budget

No outages during the cut overStatus

Commissioned: Sept 2003

Energization: Oct 200369/13 kV Modula Substation

San Isabel Electric Association

Need

Pueblo West load growth required new substation to meet summer load

115/12.47kV substation required in service within 7 months

Project is RUS financedSolution

ABB’s pre-designed Modular substation met budget and saved 4 months off Coops completion time

Benefit

Modular design allows flexibility and future growth

Status

Commissioned: August 2003

Energization: 2 QTR 2004115kV/12.47, 12/20/25 MVA

TXU Energy Services, Baylor

Need

138 kV to 12.47 kV 16/22.5 MVA dual transformer installation needed in 6 months

Compact design due to limited site space

Flexibility to add for futureSolution

ABB substation based upon standardized PS -1 design

Total turnkey, flexible design and short installation time frame

Benefit

Completely designed, installed, and commissioned in 6 months

Status

Commissioned: Nov 2003

Energization: Dec 2003138kV to 12.47kV, 16/22.5 MVA

Old Dominion Electric

69kV, 11.8MVAR single step bank

Montana-Dakota Utilities

Hettinger Substation:

115kV, 15 MVAR two step bank

Baker Substation:

115kV, 15MVAR two step bank

City Public Service, San Antonio,Tx.

Lytle Substation:

138kV, 14MVAR single step bank

Figure 1: 69kV, 11.8MVAR

Modular Cap Bank Projects

PG&E MetcalfNeed

Needed to relocate 230 kV lines, replacement of breakers and installation of transformer prior to summer peak.

Tight schedule and budget, no internal resources to execute

Solution

ABB awarded the contract based on technical solution and ability to meet schedule

Benefit

Completed on schedule and budget

Additional capacity added to system

Status

Commissioned and Energized May 31,2003.230kV AIS Substation

Southern Illinois Power CooperativeNeed

161 kV switchyard needed to be in operation in 10 months

Turnkey solution, no in house resources to execute

Solution

All risk to execute by due date on ABB

ABB typical conventional switchyard design met budget and time frame

Benefit

Increase system reliability

Able to bring needed capacity into system prior to summer peak

Status

Commissioned: April, 2003

Energization: May 1, 2003161kV AIS Substation

First Energy

Customer need

Four- 34.5 kV to 13.2 kV substations in six months

Compact design

To meet spec requirements

Single point contact

Tight budgetSolution

ABB worked with customer to develop AIS solution that satisfied all customer technical requirements. 95% of the solution incorporates ABB equipment

Benefit

Able to meet customer lead time, target price and technical requirements

Resource & Time Constraints