MOM Standards & Activities Study Notesevolution: #5

Hui3/24/2014

ERP SCM

MES

B2MML: Op Req/Rsp: Product Def;Make Product (material, eqp, personnel,

production req’s)

PLM

B2MML:Production performanceProduction capability

BCS, Process Control:Process/physical models,

recipes, equipment control

BatchML:op cmd/rsp, work instructionsrecipes

BatchML:equipment/process rules, data (inc. set points, production results)

Identify inventory, accounting, & planning reporting segments

Determine the routing, add material transport, identify work centers & instructions

ISA95 B2MML

ISA88 BatchML

Define unit procedures & operations in mater recipes

-Entrp master data

-Mfg master data

SCOR: Enable and Plan for Source, Make, Deliver, Return

SCOR

OAGIS

OPC-UA

Various MIMOSA

See next page for Key

MOM CENTRAL FUNCTION, STANDARDS, AND ACTIVITIES

ANSI: QIF

USCAR: NAAMS: BOMs

BatchML data:-recipes-equipment model-batch production record

PackML

MTConnect

Key:• Ref: #1: MESA course doc #1.• BCS: batch control sys, level 2• ERP: enterprise resource planning, level 4• MIMOSA CBO: Condition Based Operations• OAGIS: open application group intg spec, emphasis seems chem industry, level 4• OPC (Object Linking and Embedding (OLE) for Process Control) Unified Architecture (UA): for comms

transport & protocol: discovery, read/write, subscription, …• PLM: product lifecycle mgmt, level 4• SCM: supply chain management, level 4• ISA99: for security

Transport/protocol standards

Semantic stds/functions

activity/data

LEVEL 3

LEVEL 2

ERP

OperationPerformance

MES – Historian

Work Record

MES

WorkPerformance

MES

Work Master

ERP

OperationDefinition

ERP

OperationsSchedule

MES

Work Directive

MES

WorkSchedule

Configuration

Execution

ISA 95 Part 2

Information

ISA 95 Part 4

Information

Visualization

ISA

88

Info

rmat

ion

MES

Job List

BES/Historian

BatchProduction

Record

BES

Master RecipeControl Recipe

BES

Batch List

Used to create Step may reference

Relates toone or more

Used tocreate

Dispatchingview

Batch view of Jobs

Has data used to create

Has data used to create

Has data used to create

ISA 95/ISA 88ERM/PLM

General Recipe

Use

d to

defi

ne Used to define

Ref: ISA-TR95-02_WD01 Figures.pptxLevel 3

Open O&M (MIMOSA)

ISA

HIE

RARC

HY

ISO OSI

ACTIVITY, FUNCTIONLevel 0: physical

processes

Levels 1 & 2: sensing and manipulating the

physical processes; monitoring and

controlling the physical processes

Level 3: manuf op mgmt (work flow to produce

the desired products)

Level 4: business planning and

logistics

Leve

l 1: p

hysica

l pay

er

Leve

ls 2-6: d

ata link,

network,

Transp

ort, se

ssion, p

resentation

Leve

l 7: a

pplication

Languages, def’s, transport protocols, other enablers

Info, activity, sensing & control models

implementation

QIF

ISA-95

OPC UA

SURPLUS

Level 2: PLC SCADA DCS

MES

Work instructionset pointsrecipes

process values, alarmsadjusted set pointsproduction results

Level 3:

OPC

Ref: Wiki MES, OPC (Object Linking and Embedding (OLE) for Process Control), OPC Unified Architecture (UA)

ERP SCM

MES

Op Req: Product Def;Make Product (material, eqp, personnel, production req’s)Identify reporting points

PLM

-Production performance-Production capability

BCS, Process Control:Process/physical models,

recipes, equipment control

-op command-identify master recipes

-equipment/process data-op response

-equipment/process rules

ISA88 BatchML

Identify inventory, accounting, & planning reporting segments

Determine the routing, add material transport, identify work centers & instructions

ISA95 B2MML

Define unit procedures & operations in mater recipes

Enable and Plan for Source, Make, Deliver, Return

SCOR

OAGIS

OPC-UA

Various MIMOSA

* See next page for Key* See slide #6 for levels.

MOM CENTRAL FUNCTION, STANDARDS, AND ACTIVITIES

QIF

NAAMS: BOMs

ERP SCM

#1: MESA course doc #1.

MES

Op Req: Product Def;Make Product (material, eqp, personnel, production req’s)Identify reporting points

PLM-IT Security: ISO17799

-Automation Security: ISA99, IEC62443

-Process Security: ISA84, IEC61508, IEC61511

-Production performance-Production capability

BCS, Process Control:Process/physical models,

recipes, equipment control

-op command-identify master recipes

-equipment/process data-op response

-equipment/process rules

ISA88 BatchMML

Identify inventory, accounting, & planning reporting segments

Determine the routing, add material transport, identify work centers & instructions

ISA95 B2MML

Define unit procedures & operations in mater recipes

-Entrp master data

-Mfg master data

Enable and Plan for Source, Make, Deliver, Return

SCOR

OAGIS

OPC-UA

Transport/protocol standards

Semantic stds/functions

Various MIMOSA

Key:activity/data

MOM CENTRAL LANDSCAPE WITH ACTIVITIES