monorail top-running deck mounts recommended...

E L E C T R I C W I R E R O P E H O I S T

MONORAIL

TOP-RUNNING

DECK MOUNTS

RECOMMENDED

SPARE PARTS

1

Yale® Global King wire rope hoists are built for the world market. ™

These best-in-class hoists combine 140 years of experience with the latest in manufacturing and materials technology, rigid design standards and the highest quality components.

The Global King hoists are some of the most competitive wire rope hoists on the market today. With industry-leading safety features, fexible configurations and a variety of options, including longer lifts, special control options and features for hazardous environments, these hoists are designed for ease of use and long life in even the most heavy-duty applications.

Reach new heights with our industry-leading wire rope hoists. Yale Global King wire rope hoists are more flexible and versatile than ever before. Meeting industry demand, we have added more models to our offering that provide longer lifts.

TABLE OF CONTENTS

Electric Wire Rope Hoists

TM

MONORAIL

Electric Wire Rope HoistsSPARE PARTS

Recommended Spare Parts KitTOP-RUNNING & DECK-MOUNT



60ft.(18.3m)

80ft.(24.4m)

Electric Wire Rope HoistTM

2

MONORAIL ELECTRIC WIRE ROPE HOISTS

Yale Global King Series monorail wire rope hoists provide long life in heavy service applications that require faster lifting speeds and precise positioning control. These heavy-duty wire rope monorail hoists are metric rated, low headroom and built to meet or exceed either FEM 2m or 3m duty (similar to ASME H4 or H4+ duty).

Global King Monorail Wire Rope Hoist

Standard Features model Global King Monorail Wire Rope Hosit

Feature

Frame

2 Part Reeved Capacity

4 Part Reeved Capacity

2 Part Reeving

4 parts single 6.4 mm

FEM 2mSimilar to ASME H-4 duty

FEM 3m for 3.75 & 7.5 metric tonsFEM 2m for 5 & 10 metric tons

Similar to ASME H-4 duty

/

2 metric tons

/

3.2 metric tons

A B C

2.5 metric tons

5 metric tons

3.75 & 5 metric tons

7.5 & 10 metric tons

2 parts single 12mm2 parts single 9mm//

Rope Guide

Hook Assembly

Hoist Gearing

Hoist Motor (TEFC, IP54)

Hoist Motor Brake

Hoist Control

Hoist Limit Switch

4 parts single 12mm4 parts single 9mm4 parts single 6.4 mm4 Part Reeving

Service Class

Hoist Options• Mainline Contactor • Drum Cover • Pendant Control • Variable Frequency Control • Break Manually Released • Upper Block Limit Switch • Up/Down Limit Switch, 4-position Limit Switch

Standard

360° degree rotation trunnion mounted with safety latch

Helical in oil bath

Two speed squirrel cage, 4:1 ratio with class F Insulation and TAS built for FEM S3 duty class

DC Disc

Magnetic Contactor - 2-speed control standard

NEMA 4 Upper/lower control circuit

Trolley Options• Variable Frequency Control• Trolley Brake

Trolley Gearing

Trolley Motor (TENV)

Trolley Brake

Trolley Control

Bumpers

Bearings

Control Enclosure

Overcapacity Lift Limit Switch

Line Fusing

Motor Thermal Protection

Hoist Monitor

Worm

Two speed squirrel cage, 3:1 ratio, 30-minute duty, class F insulation

Optional

Magnetic Contactor - 2-speed control

Standard

Anti-friction throughout

NEMA 4/12

Standard NEMA 4/12

Standard

Motor Temperature Actuated Switch and Bi Metalic Overload Relay are standard

Optional

StandardPhase Loss

Detection/Protection

1

6

4

2

3

10

97

5

8

12 11

12 WHEELS Steel compound tread wheels for longlife and use on wide-flange beams. One wheel on each side of trolleydriven for positive tracking.

10 TROLLEY Monorail trolley is easily adjustable tohandle a wide range of beam flange widths.Trolley drop stops furnished as standardequipment. Rubber bumpers optional.

11 HOIST & TROLLEY CONTROLS Housed in a common NEMA 4/12enclosure with hoist motion monitor,motor thermal overloads, overcapacitylimit switch and more. Easily accessibleelectrical components. Two-speed hoistand trolley control for smooth accelerationand precise load positioning.

8 TRUNNION-STYLE BLOCK & HOOK Bearing-mounted trunnion hook thatrotates 360° and swings back and forth180° for easier load adjustment.

9 ELECTRONIC HOISTMONITORING CARD Hoist comes optional with Pulse™ MonitorCard that records key information that cansimplify troubleshooting and help reducemaintenance costs. Requires Pulse Monitorcomputer interface kit (sold separately) toread the data.

1 WIRE ROPE DRUMMachined from quality steel and deepgrooved with a rope guide to help ensurethe rope stays in the grooves. Wire ropeis secured to the drum with three heavyductile iron clamps and designed to havethree extra wraps of wire rope on the drumwith the rope at full extension(low hook).

2 HEAV Y-DUTY DC DISC BRAKESRated at 200% torque. Provide quickpositive stops and load holding.

6 LOW HEADROOM Reeved to a low-headroom designlower block for minimum headroomand maximum lift.

7 LIMIT SWITCHES Standard upper/lower geared control circuithoist motion limit switch. An additionalblock-operated upper control circuit limitswitch is optional. Hoist overcapacity limitswitch prevents lifting excessive overloads.

3 HOIST MOTOR Two-speed motor with a 4:1 ratio providesa low speed for precise load handling anda high speed for fast throughput. Designedand manufactured specifically for hoistingservice.

4 GEARING Triple reduction hoist gearing is oil bathlubricated, operating in an oil-tight, castaluminum gear case.

5 FRAME Heavy steel frame provides a solidfoundation and positive alignmentof key components.

HOIST FEATURES:

TROLLEY FEATURES:

4

Standard:Duty Class:

Control Voltage:

FEMFEM 3m for 3.75 & 7.5 metric tons. FEM 2m for the others.* Working capacity reduces by 20%, duty class can be upgraded by 1 rating.380V-3PH-50Hz, 415V-3PH-50Hz, 460V-3PH-60Hz24V

Specifications model Global King Monorail Wire Rope Hoist & Trolley

* All the speed data above is based on 50Hz. If rated power is 60Hz, hoist lifting speed increases by 20%. Trolley speed will not be changed by frequency.** Beam flange width should be specified when ordering. Detailed size please refer to below table.

Frame Size

2 Part Reeved Monorail Hoist & Trolley

Capacitymetric ton

Lifting heightft

Lifting heightm

Speed*m/min

MotorkW No. Ropes

Speed*m/min

Motor kW

Beam FlangeRange**

mm

Net Weightkg

2.5

3.75

5t

80

80

80

24.4

24.4

24.4

10.0/2.5

10.0/2.5

10.0/2.5

4.6/1.2

9.3/2.3

9.3/2.3

2

2

2

19/6.35

20.3/6.8

20.3/6.8

0.56/0.19

0.75/0.25

0.75/0.25

117 - 508

152 - 660

152 - 660

560

960

960

B

TrolleyHoist

Specifications Monorail Trolley

Beam Flange Width (mm)Reeve

Base Trolley

Capacitymetric ton 1st Extension 2nd Extension 3rd Extension

2.5

3.75

5t

2t

3.2t

5t

7.5t

10t

117 - 203

152 - 203

152 - 203

83

83

117 - 203

152 - 203

152 - 203

206 - 356

206 - 356

206 - 356

118 - 152

118 - 152

206 - 356

206 - 356

206 - 356

359 - 508

359 - 508

359 - 508

152 - 254

152 - 254

359 - 508

359 - 508

359 - 508

N/A

511 - 660

511 - 660

254 - 355

254 - 355

N/A

511 - 660

511 - 660

4th Extension

N/A

N/A

N/A

359 - 508

359 - 508

N/A

N/A

N/A

C

Frame Size


Capacitymetric ton

Lifting heightft

Speed*m/min

MotorkW No. Ropes

Speed*m/min

Motor kW

Beam FlangeRange**

mm

Net Weightkg

2

3.2

5

7.5

10

5.0/1.2

5.0/1.2

5.0/1.2

5.0/1.2

5.0/1.2

3.0/0.75

3.0/0.75

4.6/1.2

9.3/2.3

9.3/2.3

4

4

4

4

4

19/6.35

19/6.35

19/6.35

20.3/6.8

20.3/6.8

0.37/0.12

0.37/0.12

0.56/0.19

0.75/0.25

0.75/0.25

83 - 508

83 - 508

117 -508

152 - 660

152 - 660

20

40

60

20

40

60

25

40

60

25

40

60

25

40

60

Lifting heightft

6.1

12.2

18.3

6.1

12.2

18.3

7.6

12.2

18.3

7.6

12.2

18.3

7.6

12.2

18.3

315

360

425

315

360

425

405

473

562

788

855

964

788

855

964

TrolleyHoist

A

C

B

2 Part Reeved

4 Part Reeved

5


Dimensions model Global King Monorail Wire Rope Hoist

2.5t 3.75t 5tLiftft

A, mm

B, mm

C, mm

D, mm

BT.min, mm

BT.max, mm

WB, mm

E.min, mm

E.max, mm

F.min, mm

F.max, mm

G.min, mm

G.max, mm

80

80

80

80

80

80

80

80

80

80

80

80

80

Liftm

24.4

24.4

24.4

24.4

24.4

24.4

24.4

24.4

24.4

24.4

24.4

24.4

24.4

-

640

451

152

570

665

1060

38

391

730

880

95

298

-

686

457

186

741

873

1108

25.4

518

805

954

99

591

-

686

457

186

741

873

1108

25.4

518

805

954

99

591

Model


2t 3.2t 5t 7.5t 10tLiftft

A, mm

B, mm

C, mm

D, mm

BT.min, mm

BT.max, mm

WB, mm

E.min, mm

E.max, mm

F.min, mm

F.max, mm

G.min, mm

G.max, mm

20

40

60

25

40

60

25

40

60

20

25

40

60

Liftm

6.1

12.2

18.3

7.6

12.2

18.3

7.6

12.2

18.3

6.1

7.6

12.2

18.3

561

942

1323

-

-

-

-

-

-

-

445

508

478

-

827

1176

35

461

592

776

78

504

561

942

1323

-

-

-

-

-

-

-

445

508

478

-

827

1176

35

461

592

776

78

504

-

-

-

524

778

1220

140

225

336

238

575

600

-

725

1060

1507

51

441

611

760

108

498

-

-

-

532

789

1230

143

229

344

302

616

819

-

765

1108

1563

60

568

741

891

133

641

-

-

-

532

789

1230

143

229

344

302

616

819

-

765

1108

1563

60

568

741

891

133

641

Model


6


367

343

152

66213

154

56

762 x 508 x 224

41

460

CB

641

575

178

WB

D51

152

359

152

540

56

WHEEL BASE

(WB)

95

41

155

33

226

207

320

37

93

38

216

320

180

A

2t/3.2t, 4-part Reeved, Monorail

305

4441

121

127

527

B

WB

359

C

D

270

464

610 x 406 x 173

102

35

41

117

473

295

121

48

159

2.5t, 2-part Reeved / 5t, 4-part Reeved, Monorail

3.75t/5t, 2-part Reeved; 7.5t/10t, 4-part Reeved, Monorail

7


TOP-RUNNING & DECK-MOUNT ELECTRIC WIRE ROPE HOISTS The Yale Global King Series top-running, deck-mount wire rope hoists feature a low-headroom, heavy-duty design ideal for heavy service applications.

Featuring a double-girder trolley, these hoists are designed to provide long life in applications that require higher lifting speeds and precise positioning control. Built to meet or exceed either FEM 2m or 3m duty (similar to ASME H4 or H4+ duty).

Hoist Options• Mainline Contactor • Outdoor Application • Main Hook and Auxiliary Hook Version Available• Pendant Control

• Variable Frequency Control• Brake Manually Released• Upper Block Limit Switch• Up/Down Limit Switch, 4-position Limit Switch

Trolley Options• Variable Frequency Control• Trolley Brake

*Not applicable for Deck-Mount versions.

Standard Features model Global King Top-Running & Deck-Mount Wire Rope Hoist

Global King Top-Running & Deck-Mount Wire Rope HoistFeature

Frame Size

Capacity

Service Class

4 parts single 9mm

360° degree rotation trunnion mounted with safety latch

Standard

360° degree rotationfixed mounting

with safety latch

*Single speed VFC with TAS,30 minute duty, Class F insulation

*Worm

*203mm double flangedDuctile Iron @187 - 255 BHN

* ø160mm double flangedflat tread steel

@ 300 - 350 BHN

*ø200mm double flangedflat tread steel

@ 300 - 350 BHN

*Optional

*Single speed VFC with TAS, S3,24 minute duty, Class F insulation

*Helical

Standard 50% Torque AC Disc

B

5 metric Tons

C

10 metric tons

D

15 metric tons 16 metric tons 20 metric tons

FEM 2mSimilar to ASME H-4 duty

Hoist Gearing

Hoist Motor (TEFC, IP54)

Hoist Motor Brake

Hoist Control

Hoist Limit Switch

6 parts single 15mm6 parts single 15mm4 parts single 15mm4 parts single 12mmReeved

Rope Guide

Hook Assembly

Helical in oil bath

Two speed squirrel cage, 4:1 ratio with class F Insulation and TAS built for FEM S3 duty class

DC Disc

Magnetic Contactor - 2-speed control standard

NEMA 4 Upper/lower control circuit

OvercapacityLift Limit Switch

Trolley Gearing

Trolley Motor

Trolley Brake

Trolley Control

Line Fusing

Motor Thermal Protection

Hoist Monitor

Bumpers

Bearings

Control Enclosure

Wheels

Standard NEMA 4/12

2 step variable frequency control standard

Standard

Motor Temperature Actuated Switch and Bi Metalic Overload Relay are standard

Optional

*Standard

Anti-friction throughout

NEMA 4/12

StandardPhase Loss

Detection/Protection

10 HOIST & TROLLEY CONTROLS Housed in a common NEMA 4/12 enclosurewith hoist motion monitor, motor thermaloverloads, overcapacity limit switchand more. Easily accessible electricalcomponents. Two-speed hoist with trolleyVFD control for smooth acceleration andprecise load positioning.

11 WHEELS Flat-tread hardened steel wheels to runon ASCE or square bar rail. One wheelon each side of trolley driven for positivetracking. 5-ton capacity trolleys driveboth wheels through single motor andgear reducer. All other capacities havedual drives.

8 ELECTRONIC HOIST MONITORING CARD Hoist comes optional with Pulse™ MonitorCard that records key information that cansimplify troubleshooting and help reducemaintenance costs. Requires Pulse Monitorcomputer interface kit (sold separately)to read the data.

9 TROLLEY

Trolley trucks are a heavy-duty steelweldment fabricated from structural steelshapes for maximum positive alignment ofcomponents. High-impact rubber bumpersare standard on all four corners.

1 WIRE ROPE DRUMMachined from quality steel and deepgrooved with a rope guide to help ensurethe rope stays in the grooves. Wire ropeis secured to the drum with three heavyductile iron clamps and designed to havethree extra wraps of wire rope on the drumwith the rope at full extension(low hook).

2 HEAVY-DUTY DC DISC BRAKESRated at 200% torque. Provide quickpositive stops and load holding.

6 LIMIT SWITCHES (not pictured) Standard upper/lower geared control circuithoist motion limit switch. An additionalblock-operated upper control circuit limitswitch is optional. Hoist overcapacity limitswitch prevents lifting excessive overloads.

7 TRUNNION-STYLE BLOCK & HOOK 5 through 15 Metric Ton units comewith a bearing-mounted trunnion hookthat rotates 360° and swings back andforth 180° for easy load adjustment.20 Metric Ton units have a fully enclosedhook block with load hook that rotatesa full 360.°

3 HOIST MOTOR Two-speed motor with a 4:1 ratio providesa low speed for precise load handlingand a high speed for fast throughput.Designed and manufactured specificallyfor hoisting service.

4 GEARING Triple reduction hoist gearing is oil bathlubricated, operating in an oil-tight,cast aluminum gear case.

5 LOW HEADROOM Low headroom design providesmaximum hook travel.

HOIST FEATURES:

TROLLEY FEATURES:

8

1

4

2

3

97

5

11

10

8

Standard:Duty Class:

Power Supply:Control Voltage:

FEM2m* Working capacity reduces by 20%, duty class can be upgraded by 1 rating. 380V-3PH-50Hz, 415V-3PH-50Hz, 460V-3PH-60Hz24V

9

Specifications model Global King Double-girder Wire Rope Hoist (Deck Mount)

Hoist

Frame Size Lifting heightft

Capacitymetric ton

Net WeightkgStandard Gage

mmSpeedm/min

MotorkW

15

16D

20

4.5/1.1

3.0/0.75

3.0/0.75

12.5/3.1

12.5/3.1

12.5/3.1

4

6

6

25

40

60

26' - 8"

40

26' - 8"

40

Lifting heightm

7.6

12.2

18.3

8.1

12.2

8.1

12.2

1700

2000

2400

2000

2400

2000

2400

1197

1287

1935

1332

1980

1332

1980

No. Ropes

Specifications model Global King Double-girder Wire Rope Hoist (Top Running)

All the speed data above is based on 50Hz. If rated power is 60Hz, hoist lifting speed increases by 20%. Trolley speed will not be changed by frequency.Gage should be specified when ordering. Other trolley speed (VFD) available. The highest trolley speed (VFD) can be up to 45 m/min. Please consult factory.

* All the speed data above is based on 50Hz. If rated power is 60Hz, the speed increases by 20%.** Gage should be specified when ordering.

Frame Size Capacitymetric ton

Lifting heightft

StandardGagemm

Speedm/min

MotorkW

No. RopesSpeed (VFD)

m/minMotor

kWNet Weight

kg

10

15

5.0/1.2

4.5/1.1

9.3/2.3

12.5/3.1

20/5

20/5

0.44 x 2

0.96 x 2

25

40

60

80

25

40

60

25

40

60

26' - 8"

40

26' - 8"

40

Lifting heightm

7.6

12.2

18.3

24.4

7.6

12.2

18.3

7.6

12.2

18.3

8.1

12.2

8.1

12.2

1400

1700

2000

2000

1700

2000

2400

1700

2000

2400

2000

2400

2000

2400

710

760

840

1230

1100

1250

1480

1510

1600

1780

1750

2050

1750

2050

TrolleyHoist

B

D

C

16

20

3.0/0.75

3.0/0.75

12.5/3.1

12.5/3.1

4

4

6

6

20/5

20/5

0.96 x 2

0.96 x 2

5 0.44 x 220/544.6/1.25.0/1.2

* ** ***

10


Dimensions model Global King (Top Running)

Lifting heightm

Standard Gagemm

AP AQCapacity

metric tonLifting height

ft

C

B

D

5

10

15

16

20

7.6

12.2

18.3

24.4

7.6

12.2

18.3

7.6

12.2

18.3

8.1

12.2

8.1

12.2

25

40

60

80

25

40

60

25

40

60

26' - 8"

40

26' - 8"

40

1400

1700

2000

2000

1700

2000

2400

1700

2000

2400

2000

2400

2000

2400

605

574

550

875

765

875

875

849

881

846

733

750

733

750

140

225

300

232

146

232

347

167

257

378

171

260

171

260

Frame Size

5t, Double Girder, Top Running

365

41

1372

133

133 365

41

237

565

181

1734

681

1372

359

486

508181

616

1734

762 486

687


102

373

460

65WHEEL TREAD

65 or 88WHEEL TREAD

11


Dimensions model Global King (Deck Mount)

Lifting heightft

Standard Gagemm

AP AQCapacity

metric ton

D

15

25

40

60

26' - 8"

40

26' - 8"

40

Lifting heightm

7.6

12.2

18.3

8.1

12.2

8.1

12.2

1700

2000

2400

2000

2400

2000

2400

849

881

846

733

750

733

750

167

257

378

171

260

171

260

Frame Size

16

20

HIGH HOOKLOCATION

O.A.L.GAGE 340105

10

543

508 660

152

762

1372

ø 41

1664

384

146

686


460

224

AQ AP

WHEELBASE

1

1

WHEEL TREAD

RUBBERBUMPER

LOW HOOKLOCATION

TREADLINE TO BOTTOM OF

REDUCER

340125

13

508

ø 41

1372

203

711

762 410

171

570

686

444

223

O.A.L.1715


WHEEL TREAD

GAGE

APAQ

1

WHEELBASE

1

HIGH HOOKLOCATION

LOW HOOKLOCATION

RUBBERBUMPERTREADLINE TO

BOTTOM OF REDUCER

13 ø 41

1372

340125

508

203

711

762 410

171

570

686

444

223

O.A.L.1715


WHEEL TREAD

GAGE

APAQ

1

WHEELBASE

1

HIGH HOOKLOCATION

LOW HOOKLOCATION

RUBBERBUMPERTREADLINE TO

BOTTOM OF REDUCER

65 or 88WHEEL TREAD

65 or 88WHEEL TREAD

65 or 88WHEEL TREAD


12

We offer Hoist Spare Parts Kit for your option.

1

2

3

4

5

6

7

8

Brake Friction Disc

Brake Control Module

Brake Hardware Kit

Contactors

Fuse

Transformer

Wire Rope Assembly

Rope Guide

Item Description

Global King Wire Rope Hoist Spare Parts KitApplicable only when purchased with a new hoist.Kit includes the following hoist motion only parts:

ø 20

16t, Double Girder, Deck Mount

120

60

1257457

787

762914 851

102

425

203

508

340

451

224

1282

445

12

ø 20

ø 20

120

60

1257457

787

762914 851

102

425

203

508

340

451

224

1282

445

12


914 851

120

60


102340

457

762

4571257

800

203

451

2241121

543

425

12


13


14

WRH(M/D)-V2-EN 2015-09

www.cmworks.com

Singapore/Malaysia/Indonesia/Vietnam/Brunei/Philippines/Australia

Columbus McKinnon Asia Pacific Pte Ltd

No.2, Jurong East Street 21, #04-31J,

IMM Building, Singapore 609601.

Email: [email protected]

Thailand

Yale Industrial Products Asia (Thailand) Co., Ltd.

54 BB.Building, Room 1510, 15th Floor,

Sukhumvit 21 (Asoke) Road,

Klongtoey Nua, Wattana, Bangkok 10110

Thailand


India

Columbus McKinnon Corporation India Office

Regus Baner, Level 4,

Prabhavee Tech Park, Baner,

Pune 411045 India


Please contact our authorized distributor.

monorail top-running deck mounts recommended...

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