most efficient solutions in one hand for beet...

Most Efficient Solutions in ONE HAND for

Beet Preparation, Juice extraction, Pulp

Drying and Lime Production.

Contacts: STIL-M d.o.o. Novi Sad, Serbia Marko Damjanac, sales manager Email. [email protected] Mob. +381 63 524 885 Web. www.stilm.rs

2

SUMMARY

• From beet storage to pulp drying and pelleting

thought one supplier

• High technological performances

• Price competiveness

• Excellent service support

From beets…

…to juice liming.

3

MAGUIN and MORET INDUSTRIES

MAGUIN belongs to MORET INDUSTRIES, a medium size industrial group

located in northern France (beet region)

200/250 Mn€ annual turn over for the whole Group.

MORET Industries has 2 main branches:

Industrials Pumps (ENSIVAL MORET)

Process Equipment (MAGUIN SAS)

MAGUIN SAS:

60 to 100 Mn€ Turn Over

3 Specialized design offices: Sugar, Alcohol, Drying

1 Manufacturing workshop

1 Subsidiary in Poland

A full range of competences from design to erection to commissioning

References in all beet sugar countries

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ORGANISATION

QUALITY

JL POIX

R & DG. DOREAU

S BONNARDIN

SUGAR &

ENVIRONMENT ALCOHOL

J TOURON

DRYING

T HOLST

EXP. & DEV.

G DOREAU

HUMAN RES.

F VAISSAIRE

MORET INDUSTRIES GROUP

MANAGING DIRECTOR

JY MARTIN

Finances – Legal

Human Resources

IT

PRESIDENT

J DUPREZ PROCESS

50 Employees

ENGINEERING

90 Employees

PRODUCTION

200 Employees

400 Employees

Revenues: 100 M€

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MAGUIN SAS SPECIALITIES

MORE THAN 150 YEARS EXPERIENCE IN BEET HANDLING

Beet Unloading and Beet Storage:

Beet Washing:

Beet Slicing : Drum Technology invented by MAGUIN

Juice extraction : MAGUIN- BUCKAU WOLF proven Technology

Lime Kilns and Milk of Lime preparation : FDI (Delot)Technology

Pulp drying and pelleting : MAGUIN PROMILL Technology

ADVANTAGES OF MAGUIN OFFER:

One equipment supplier only, from truck unloading to pulp drying and

pelleting.

Every station offers the highest individual performances

A very competitive technical and price solution

Dry or Wet Beet Feeding

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PERFORMANCES AND RESULTS

Beet Unloading/Storage/washing :

Possible elimination of beet pumps

Reduction of Sugar losses

Reduction of power consumption

Up to 30 000T/D in one line

Drum technology (optionally Paddle Washer) / Belt Trash Catcher

Final tare below 0.25%/on beets (less infection, down sizing of juice

purification)

Sugar Losses below 0.2% (with dry feeding)

Beet chips recovery (2 to 5 % beet weight)

Floating object removal (woods,

plastics bottles or cans,…)

Water flow < 100%/beets with dry feeding

< 600%/beets with wet feeding

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WASHING DRUM

WEED

REMOVER

BALISTIC

DRUM

DIRTY BEETS

FLO

AT

ING

CLEAN BEETS

STONE

CATCHER

FINISHING WASHING DRUM

FLOATING

SUBSTANCE

CATCHER

ST

ON

ES

WE

ED

S

SU

BS

TA

NC

ES

TAILS SCREW STONE

CATCHER

ST

ON

ES

TYPICAL INTEGRATED PFD (1)

BEET SCREW

BEETS PUMPS

DIRTY

BEETS

WATER

WET FEEDING ALTERNATIVE

7

8

TYPICAL INTEGRATED PFD (2)

WASHING DRUM

WEED

REMOVER

DIRTY

BEETS

CLEAN BEETS

STONE

CATCHER

FINISHING WASHING DRUM

WE

ED

S

ST

ON

ES

BEETS PUMPS

DIRTY

BEETS

WATER

WET FEEDING ALTERNATIVE

ST

ON

ES

STONE

CATCHER

WE

ED

S

WEED

REMOVER

WE

ED

S

8 8

9

Nile Sugar Egypt: 2007/2009

Beet yard, beet washing, slicing, pulp drying 7 000 t/d

Basic and general engineering,

construction, delivery,

erection supervision,

general works supervision,

starting and commissioning

10

DELTA SUGAR (Egypt) : 2012/2013 (in progress)

Washing plant revamping 8500 t/d

Slicing station revamping 10000 t/d



erection supervision



11

DOBROVICE ( Czech Rep) : 2011/2012

Washing plant revamping 14000 t/d






12

Bourdon France: 2010/11

Complete beet washing plant 4500 t/d

Basic and general engineering, construction,

delivery, erection and general works supervision,


13

Dakhalia Egypt: 2nd line 2008/2011

Beet yard, beet washing, slicing, pulp drying 10 000 t/d

Cooperation with ESSIC (Egypt)






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Sidi Bennour Morocco: 2010/2011

Beet washing plant 15000 t/d






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PERFORMANCE AND RESULTS

Slicing : Drums slicers, Knife maintenance equipment; knives, fraisers

Up to 8 000 T/D nominal capacity/machine ( >10000 t/d peak capacity)

Cossette quality adapted to any diffuser type (DDS, RT, Tower)

Production of V-Shape cossettes with K-Maguin knives.

Mush ≤ 5% => Highest sugar recovery

Low power consumption

High Starting Torque

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Maguin is the inventor of the drum slicer and has

manufactured hundreds of drum slicers

1913 2010

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Donan Japan: 2010

Beet slicing station



erection control,


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Sroda (Poland) : 2011/2012

Slicing station revamping 7000 t/d






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JUICE EXTRACTION : Cossettes Mixer + Tower Diffuser

Up to 16 000 t/d in one line

Sugar losses down to 0.2%

Draft down to 105%

Energy recovery

100% operational (no clogging)

Efficient Juice desanding

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PULP

FRESH WATER

ACID

GYPSUM

WATER TANK PULP PRESSES

DIFFUSER

COSSETTE MIXER

BIOCIDE

PURIFICATION

PURIFICATION

SLICERS

BEET

COSSETTES

DEFOAMING

TANK

TYPICAL INTEGRATED PFD

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Vyselky Russia: 2012/2013 (in progress)

Slicers and Beet diffusion plant 6000 t/d






22

Pithiviers (France): 2011/2012

Cossette mixer 12000 t/d



erection,



23

Rusagro Zherdevski Russia: 2011/2012

Beet diffusion plant 6000 t/d

Cooperation with Teplocom (Ukraine) for local works






24

Erstein, Pithiviers France: 2009, 2011

Diffusion installation improving

with cossette mixer station addition



erection control,


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LIME KILN and MILK OF LIME PRODUCTION

Up to 400T/CaO in one line

>40% CO2 in exhaust gas

<7%combustible/limestone consumption

<3% stone unburt quantity

-50% , +20% flexibility / Nominal capacity

100% operational (good flow control)

Automated running

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H2O unburnt

H2O total

Total

Light Filtrates

Decalcification juice

Milk of Lime

Milk of Lime

Air

CO2 décarbo

CO2 combust.

CO2 Total

N2

N2

O2

H2O

Gas

Gas

COKE STONE

SILOKILNTO BEET WASHING PLANT

13.09.01

SLAKERLIMEMILK OF LIME

MILK OF LIME TO FACTORY

COMING FROM FACTORY

LIGHT FILTRATS and DECALCIFICATION JUICE TO PURIFICATION13.07 - GAS PUMP

13.08 - GAS

WASHER

SMALL

STONES

13.09.05 - MILK OF LIME TANK

13.09.10

TANK

SWEET JUICE

MILK of LIME

Consumed

GAS

COKE

STONE

13.06.08

FAN for GAS

EXCESS EXHAUST

13.03.04

SKIP BUCKET

13.05.06

RETRACTABLE

CONVEYOR

AIR

13.09.03

STEAM

EXTRACTING FAN13.09.07

SCREW PURIFIER

13.10.02

CYCLONE

13.09.04

CIRCULATION TANK

TYPICAL INTEGRATED PFD

7. Typical Integrated PFD

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Fontaine le Dun (France): 2011/2012

Lime kiln plant 175 t CaO/d


construction, delivery, erection,



28

Oreye Belgium: 2011/2012

Lime kiln plant 100 t CaO/d


construction, delivery, erection,



REPAIR

Pictures from Connantre and Lillers, France,

Group TEREOS

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PULP DRYING and PELLETING: 3 PASS PROMILL DRYER

High evaporation capacity per line up to 80T/hour evaporated water

High thermal efficiency 680 Kcal/Kg evaporated water + possible 25

to 50% energy recovery.

<3% burnt material

100% operational (fire safety)

Compactness

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BAL KÜPÜ / Turkey - DOMINANT / Russia -

DELTA SUGAR / Egypt - KRISTALL / Russia

Drying and pelleting unit

of beet pulp and

alfalfa/grass 10 to 12 t/h pellets,

General engineering,





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Bogazlyian Turkey: 2005/2007

Beet yard, beet washing,

slicing, diffuser, pulp

pressing, lime kiln/milk of lime

10/12 000 t/d

Cooperation with EOP(Turkey)

Basic, detailed and general

engineering,





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MAGUIN IS AT YOUR SERVICE

Thank you for your attention !

Contacts: STIL-M d.o.o. Novi Sad, Serbia Marko Damjanac, sales manager Email. [email protected] Mob. +381 63 524 885 Web. www.stilm.rs

most efficient solutions in one hand for beet...

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