motion. innovation. solutions. - laminations€¦ · electrical steel laminations die cast rotors...
TRANSCRIPT
MOTION. INNOVATION. SOLUTIONS.FOR ELECTRIC MOTORS AND GENERATORS
INDEX
02Our Story
16Industry 4.0
06Our Mission
04Our ValuesOur Vision
08Electrical Steel
26IEC Laminations
28Tool Design & Manufacture
24Typical Applications
18Quality Certifications
20Automotive
30Global Footprint
1210Range of Technologies
Innovation and Development
02 03
2000
2001
2006
2010
2011
2013
2013
OUR STORYOUR STORY
In motion around you.
OUR STORY
1987
1967
1980
2014
GL
OB
AL
LE
AD
ER
SH
I P
04OUR VALUES
Create value, share values.
OUR VALUES
Our values were set more than 50 years
ago by our founders. They and their vision
guided our success and continue to be
the foundations on which we will build the
next 50 years. They guide our actions,
define our future targets and remind us
of our responsibilities. Our customers
choose us for our innovative capacity and
our efficiency, our reliability, integrity and
the quality of our work. The commitments
of EuroGroup are for reciprocal correct-
ness, cooperation with our partners,
transparency which generates trust.
Only by sharing common principles can
we strengthen and motivate our process
of continuous improvement.
05OUR VISION
OUR VISION
Open, fair and ethical conduct
Initiative and determination
Passion for business
Independence and focus on results
Value people
Sustainable development / global thinking
Excellence in manufacturing and technology
EuroGroup provides to its customers innovative products of the highest
quality, as our contribution to sustainability and environmental well-being.
As a family company and a company of families our Vision is founded on
the objective to create a better world for our children.
Our employees are conscious of their daily commitment to our customers
and the future.
Our engineers know that by implementing a logical and methodical
approach we can achieve our Vision and set higher standards.
The EuroGroup Vision is the lifestyle of our global family, to preserve
the planet we love.
07OUR MISSION
Forecast 2018
320.000 TonnesProcessed steel
€ 400 million
Sales
155.000 Sq m Covered area
48Die-casting presses
200Blanking presses
9Annealing furnaces
8Slinky lines
1.950Employees
EuroGroup is always with you.
Our mission is to provide solutions,
products and services which exceed
your expectations.
We do this for every application
requiring motion by electrical rotation.
We do this from the global network
of EuroGroup facilities supporting our
international, high technology partners.
We do this proactively since for
EuroGroup, motion is life.
OURMISSIONE-motions in motion.
06OUR MISSION
09
The key for a successful business is
to process the highest quality raw
materials. The electrical steel processed
by EuroGroup can be subdivided into
4 different groups.
NGO semi-processed steel
NGO fully-processed steel
NGO fully-processed high frequency steel
GO steel
Over many years of continuous business
with the world’s leading steel mills, the
purchasing organisation of EuroGroup
has developed important and strategic
partnerships based upon mutual
respect and the desire to have a long
term competitive cooperation. These
partnerships have enabled EuroGroup
to have in-depth knowledge of global
steel sources in order to secure
stability of supply, whilst maximising
technological development and competi-
tiveness. This strategy has successfully
enabled EuroGroup to deliver value to
its customers and suppliers.
ELECTRICAL STEEL
ELECTRICALSTEELKnowledge and development through partnerships.
08ELECTRICAL STEEL
10 11INNOVATION AND DEVELOPMENT
Every new challenge a new goal.
INNOVATION AND DEVELOPMENT
INNOVATION AND DEVELOPMENT
The market for electric motors is
increasingly demanding in terms of
product complexity, shorter design to
market time, price competitiveness
and high service level.
EuroGroup meets these demands as a
global partner who can offer solutions
from dedicated production facilities,
which provide the best fit for all our
customers’ requirements.
To achieve this we have become master
craftsman of our historical technologies
(tool design and manufacture, blanking,
Corporate level Engineering Team
Feasibility Study APQP Management
Local company based Engineering Teams
Project managers certified by IPMA
Advanced project risk assessment
die-casting, core assembly and slinky).
We also cooperate as partners in
the development of new families of
magnetic steels. We identify and
develop cutting-edge new technologies
(for example laser welding, self-bonding
steels, in-die gluing) and approach
new business opportunities with a
structured Project Management, who
have access to fast prototyping and
numerical tools to simulate processes
and designs to mitigate risks in serial
production.
FAST PROTOTYPING CAPABILITIES
NUMERICAL SIMULATION TOOLS
3D printing
Mold flow analysis for
aluminium die-casting
Modular progressive or
compound blanking tools
Finite element analysis
magnetic field
Laser welding
flexible cell
Virtual plant
simulator
Laser cutting
Mold flow analysis
for plastic injection
12 13RANGE OF TECHNOLOGIES
To offer the best solutions to our customers.
RANGE OF TECHNOLOGIES
RANGE OF TECHNOLOGIES
Punching
NotchingBlanking
Corrada: Progressive Carbide and Steel dies Slitting
Helical winding Laser cuttingDIE
S &
MO
LD
S
LA
MIN
AT
ION
PR
OD
UC
TIO
N
Euroslot Tools: Hybrid Progressive Compound dies
Euroslot Tools: Compound dies Euroslot Tools: Notching tools
Euroslot Tools: Die-casting molds Kuroda: Glue-Fastec System
14 15A
SS
EM
BLY
Copper die-casting
Laser welding
Aluminium die-casting
Glue Fastec Plastic over-molding
Backlack
Shaft production and assembly with die-casted rotor Shaft insertion with liquid hydrogen
To offer the best solutions to our customers.
AD
DE
D V
AL
UE
OP
ER
AT
ION
S
RANGE OF TECHNOLOGIES
RANGE OF TECHNOLOGIES
RANGE OF TECHNOLOGIES
Tig and Mig welding
Cleating
Annealing and steam bluing Coil thermal treatment
17INDUSTRY 4.0
Information Systems within the group
are developed and broken down to 4
main lines:
• Utilisation of data, computing power and connectivity
• Analytics
• Human-machine interaction (touch interface)
• Utilisation of robotics and 3D printers, transition from digital to real and optimisation of energy use (smart energy)
INDUSTRY 4.0
Protagonists of the 4th industrial revolution.
INDUSTRY 4.0
16
user interface
work center
TOOLSID
X.XXX,XX
XXX
%
raw material warehouse status
die code
die status
production speed
work order status
strokes per shift
operator validation
ItalyMilan 13.55 PM
Strokes
Products
Steel
YEAR MONTH DAY
XX,XXX(B) XXX(B) XX,XX(K)XX,XXX XX,XXX XX,XXX
XX,XXX XX,XXX XX,XXX
*2017007635*
maintenance status
1 DATAReal-Time data on work center status
2 INTERACTIONInteraction among operators, work centers, systems and environment
3 INTELLIGENCEAutonomous decisions based on data analysis
Robot cooperation Predictive maintenance
Digitalised production lineDistributed data Value chain
Adaptive support
18 19QUALITY
Raising the bar. Independent accreditation.
QUALITY CERTIFICATIONS
CERTIFICATIONS
The commitment of quality in every
aspect of our business, to exceed
expectations.
This applies equally to commerce
and service.
Mechanical and electrical control
of raw materials.
Measurement of assembled and
loose laminations.
Control of contamination by utilising
clean rooms and particle monitoring.
STA
TE
OF
TH
E A
RT
CO
NT
RO
LS
Cleanliness
X-RayGauge calibration
Control of mechanical & magnetic parameters
ISO 14001:2015ISO 3834 PART 2 CERT NR. 2/IT/508UNI EN 15085-2 CERT NR. 97 R
ISO 14001:2015IATF 16949:2016
CORPORATE ISO 9001:2015CORPORATE OHSAS 18001:2007 HEALTH AND SAFETY
ISO 9001:2015
ISO 14001:2015IATF 16949:2016
ISO 9001:2015
ISO 9001:2015
ISO 14001:2015IATF 16949:2016WORK SAFETY STANDARDISATION
2D & 3D measurement
21AUTOMOTIVE AUTOMOTIVE
20
Starter motor Alternator stator core
Electric Power Steering motor (PMM)
Window lift motor
Electric turbo motor ABS motorTY
PIC
AL
AP
PL
ICA
TIO
NS
Front wiper system motor
Rear wiper system motor Engine cooling motor
Electric Power Steering motor (ASM)
Sunroof motor
HVAC motor
1 2
4 5
11 12
6
7 8
3
9
10
1
6
11
12
2
8
103 4
5
7
9
Comfort & safety.
AUTOMOTIVE
AUTOMOTIVE AUTOMOTIVE
In response to the demand for the
electrification of vehicle drive trains,
EuroGroup became Tier-1, developing
and implementing high tech solutions
worldwide in the following key areas:
• Cleanliness through white room and clean processes
• Highly efficient blanking
• Innovative assembly solutions based on interlocking, laser welding, glue Fastec, quick bonding and backlack
• Automated rotor die-casting cells
• Added value and improved quality by integration of the shaft insertion, CNC milling and balancing for rotors
• State of the art laboratory testing devices
HY
BR
ID A
ND
FU
LL
EL
EC
TR
IC P
OW
ER
TR
AIN
22 23
Reducing the reliance on fossil fuels.
AUTOMOTIVE
24 25TYPICAL APPLICATIONS TYPICAL APPLICATIONS
TYPYCAL APPLICATIONS
ENERGY INDUSTRIAL MOTORS
VENTILATIONREFRIGERATION
EuroGroup everywhere, for all applications.
HOME AUTOMATION GEARED MOTORS
PUMPS POWER TOOLS
HOUSEHOLD APPLIANCES TRACTION
TY
PIC
AL
AP
PL
ICA
TIO
NS
26 27
Standard motors.
IEC LAMINATIONS
IEC LAMINATIONS IEC LAMINATIONS
Full range of laminations and cores available for IEC standard frames from
size 56 – to size 355
2 / 4 / 6 / 8 poles.
Get your access code to our on-line catalogue
CA
TAL
OG
UE
PR
OD
UC
TS
28 29TOOL DESIGN & MANUFACTURE
The future has a great past.
TOOL DESIGN & MANUFACTURE
TOOL DESIGN & MANUFACTURE
Founded in 1933,
has emerged as a
global leader in the
design and manufacture of carbide
and steel progressive lamination dies,
in interlocked and loose form, for
electrical machines.
designs and produ-
ces compound single-
notching dies for
stamping electrical steel laminations
up to 1.300 mm in low and high volumes.
Highly qualified people and advanced
production techniques enable Euroslot
Experienced and qualified staff together
with constantly updated technologies
are the key features to meet the
market demands.
Tools to react quickly to market
demands. Euroslot Tools has inno-
vative solutions the latest of which
is a new technology combining the
precision of compound tools with the
productivity of progressive tools.
CO
RR
AD
A
EU
RO
SL
OT
TO
OL
S
30 31GLOBAL FOOTPRINT GLOBAL FOOTPRINT
GLOBAL FOOTPRINTClose to you, anywhere in the world.
EUROTRANCIATURA S.p.A.
Electrical steel laminations
20021 Baranzate - (Milano) - Italy
Via Stella Rosa, 48/50
Tel. +39 02 350001
Fax +39 02 3501865
www.euro-group.it
CORRADA S.p.A.
Progressive Dies
20020 Lainate - (Milano) - Italy
Via Michelangelo Buonarroti, 8
Tel. +39 02 9317981
Fax +39 02 93570561
www.euro-group.it
EUROTRANCIATURA MÉXICO S.A. de C.V.
Electrical steel laminations
Die cast rotors
Qro 76220 México
Santa Rosa Jaureguí
Avenida La Noria, 201
Parque Industrial Querétaro
Tel. +52 442 1535300
Fax +52 442 1535329
www.euro-group.it
EUROTRANCIATURA USA LLC
Electrical steel laminations Die cast rotors
Paris TN - 38242 – USA
2700 West Wood St
Tel. +1 731 644 8100
Fax +1 731 644 8111
www.euro-group.it
EUROSLOT - Division of Eurotranciatura
Blanked and notched laminations
20066 Melzo - (Milano) - Italy
Via Palmiro Togliatti, 18
Tel. +39 02 35000500
Fax +39 02 95732460
www.euro-group.it
ALCAST - Division of Eurotranciatura
Die cast rotors
20066 Melzo - (Milano) - Italy
Via Sandro Pertini, 7
Tel. +39 02 35000400
Fax +39 02 95738494
www.euro-group.it
EUROSLOT TOOLS S.r.l.
Compound Tools
20066 Melzo - (Milano) - Italy
Via De Gasperi, 10
Tel. +39 02 35000500
Fax: +39 02 957 32460
www.euro-group.it
EUROTRANCIATURA TUNISIE S.A.R.L.
Electrical steel laminations
Die cast rotors
1052 Zaghouan - Tunisie
Zone Industrielle Zriba
Tel. +216 726 77812/13
Fax +216 726 77823
www.euro-group.it
EUROKIROV ELECTROTECH LLC-RUSSIA
Electrical steel laminations
Die cast rotors
198097 St. Petersburg - Russia
Prospect Stachek, 47
Tel. +7812332282
www.euro-group.it
KURODA PRECISION INDUSTRIES LTD
Progressive dies
Horikawa-cho, Saiwai-ku
Kawasaki, Kanagawa, 212-8560 - Japan
Kawasaki Tech Center, 580-16
Tel. +81 44 555 3800
SAF S.p.A.
Laminations and components for small electrical motors
25080 Muscoline - (Brescia) - Italy
Via Industriale, 14
Tel. +39 0365 377811
Fax +39 0365 377840
www.euro-group.it
EURO-MISI LAMINATIONS JIAXING CO., LTD.
Electrical steel laminations
Die cast rotors
314003 Jiaxing City
Zhejiang Province - China
No.1 Plant, 806 Gangshan Road,
Tel. +86 573 82339236
Fax +86 21 6841 2369
www.euro-group.it
NOTES
WWW.EURO-GROUP.IT