movano chassis cab, crew cab and core conversions · power-assisted steering 100-litre fuel tank...

Movano Chassis Cab, Crew Cab and

Vauxhall 2005 Models

Every effort has been made to ensure thatthe contents of this publication wereaccurate and up-to-date at the time ofgoing to press (March 2005).

Vauxhall vehicles are equipped withcomponents manufactured by variousGeneral Motors operating units andoutside suppliers. The Company reservesthe right to change specifications andmake modifications to the vehiclesdescribed and illustrated at any time.

Any such modifications will be notified to Vauxhall retailers at the earliestopportunity; please consult your localretailer for the latest information.

The specifications detailed within thisbrochure are not necessarily applicableto alternative models such as SpecialEditions. Details of any such models willbe contained in specific literature orfound on the Vauxhall website.

The colours reproduced in this brochuremay vary slightly from the actual paintcolour or trim material due to thelimitations of the printing process.

Please note that Vauxhall retailers are notthe agents of Vauxhall Motors Limited andare not authorised to bind the Company byany specific or implied undertaking orrepresentation.

It is advisable to ensure that your motorinsurance policy provides adequate coverfor additional fitted options and accessories.

As part of Vauxhall’s policy of environmentalcare, this brochure is printed on papermanufactured using Elemental Chlorine Freepulps from specially farmed, sustainabletimber resources.

All rights reserved. No part of thispublication may be reproduced in any formor by any means, without the prior writtenpermission of Vauxhall Motors Limited.

Published March 2005 (BMB)

Vauxhall Motors Limited, Luton LU1 3YTwww.vauxhall.co.uk

VM0505459

Core Conversions

32

“Need a bespoke bodied van? Look no further

than the extensive Movano chassis cab range.”

March 2003

WHAT VAN?

said...

Movano chassis cab and crew cab

models extend Vauxhall’s wide range

of superbly practical commercial vehicles

still further and are ideal platforms for

a variety of specialist body conversions.

Spacious, quiet and highly functional,

Movano’s cab environment provides

excellent visibility and exceptional

storage facilities. There’s plenty of

room for up to three occupants – or

seven in crew cab models – and effective

protection throughout. You’ll be surprised

by how light it feels to drive, too. The

standard power-assisted steering has

been set up for low effort and increased

control at higher speeds. And the

standard Anti-lock Braking System

(ABS) with Electronic Brakeforce

Distribution (EBD) provides best-in-class

braking performance. With all this, plus

exceptional value-for-money, low

operating costs and a three-year

Customer Care Commitment,

Movano really does mean business.

movano> the facts

Standard features include: ABS with EBD > Driver’s airbag and pyrotechnic body-lock seatbelt pretensioner

> Electronic engine deadlock immobiliser > Remote control central locking > Power-assisted steering > Dual front

passengers’ bench seat > Three inertia-reel lap and diagonal front seatbelts > Four-passenger rear bench seat with

underseat storage (crew cab) > Lap and diagonal inertia-reel outer rear seatbelts and two centre lap belts (crew cab)

> Height-adjustable padded head restraints > Eight-way adjustable driver’s seat with armrest > Rev counter

> CD 413 RDS EON stereo radio/CD player with two speakers > 100-litre fuel tank > Cloth seat trim

> the options

Optional features (available at extra cost) include: Front passengers’ twin airbag and pyrotechnic body-lock seatbelt

pretensioners* > Electrically operated front windows > Electrically adjustable/heated door mirrors > Air-conditioning**

> Single passenger seat (no-cost option on chassis cab) > Single ‘comfort’ passenger seat (chassis cab) > Multi-function

front passengers’ bench seat with underseat storage facility > Remote control ultrasonic security alarm system

> Engine-driven power take-off** > Tachograph > Trip computer > Cruise control > Pneumatic rear suspension

adjustable for height > CR 213 RDS EON stereo radio/cassette player (no-cost option) > MS 4150 RDS EON stereo

radio/CD player/CD-ROM driven satellite navigation system > Two-coat metallic paint > Vinyl seat trim (no-cost option)*

3-year/100,000 milewarranty onbase vehicle

33yryr3yr

Engine deadlockimmobiliser

3yr

Power-assistedsteering

100-litre fuel tank

Crew cab models offer seven-seat versatility.

3yr

Anti-lockbraking system

ABS

Driver's airbag

3yr

*Front passengers’ twin airbag and vinyl seat trim not available with single passenger seat option.

**Air-conditioning not available in conjunction with engine-driven power take-off option.

54

> the facts

Standard features include: Choice of common rail turbo diesel engines: 2.5CDTI 16v (100PS/260Nm),

2.5CDTI 16v (115PS/290Nm) and 3.0CDTI 16v (136PS/320Nm) > Five-speed manual gearbox – 2.5CDTI 16v (100PS)

> Six-speed manual gearbox – 2.5CDTI 16v (115PS) and 3.0CDTI 16v > Six-speed techshift transmission

(2.5CDTI 16v models) > 3.5 tonne GVW > Choice of wheelbases – MWB (3.58m – chassis cab) or

LWB (4.08m – chassis cab and crew cab) > Maximum body and payload capacity: 1671kg-1883kg

> Reinforced rear suspension > 225/65 R 16 tyres > Flat-topped chassis rails

and crossmembers for simple and secure body fitment

> Suitable for a wide range of bodywork conversions

basevehicles

Max. body and payload1671kg-1883kg

k g

m3

24,000 mile/2-yearservice intervals

3yr

With rugged box section chassis rails,

reinforced rear suspension and front-

wheel drive, chassis cab and crew cab

models combine a 3.5 tonne GVW

with low kerbweights, allowing ample

margins for additional bodywork while

still retaining outstanding payloads.

Chassis cab models are available in

medium and long wheelbases, whilst

the crew cab comes in long wheelbase

format. The range of responsive

common rail turbo diesel engines

extends to two 2.5CDTI 16v units (100PS

and 1 15PS) plus a 3.0CDTI 16v (136PS)

unit – backed by tough five-speed or

six-speed manual gearboxes. Excellent

fuel economy plus incredible 24,000

mile/two-year service intervals are

great news for operators too.

Long wheelbase crew cab.

Chassis cab is available in medium and

long wheelbase configurations.

76

For those requiring a high-capacity, one-

piece load platform with up to 3801mm

of load length, the Movano dropside is

available on the MWB or LWB chassis cab

and LWB crew cab.

Careful attention has been given to every

aspect of the dropside’s design. The

sophisticated Ingimex F2 body has a low

loading height of 920mm, plus double-

skinned aluminium tailboard and

dropsides, with rear corner posts that

can be quickly removed. Cargo can be

quickly and easily secured and sheeted

thanks to the heavy-duty rope hooks,

grab handles and underbody steps.

And the heavy duty steel headboard and

aluminium roll-formed ladder gantry

with three-bar infill provide significant

protection against shifting loads.

dropside

Max. load bedarea 6.6m2

(chassis cab)

m2

MWB

3yr


(chassis cab)

m2

LWB

3yr


(crew cab)

m2

LWB

> the facts

Dropside features include: Ingimex F2 dropside body > Galvanised steel subframe > Bottom-hinged, interlocking aluminium

(hollow plank section) dropsides and tailboard retained by over-centre catches > Recessed hinges and locks to provide flush side and

rear surfaces > Removable aluminium rear corner posts > Heavy-duty rope hooks at ends of all bearers > Steel headboard

> Aluminium roll-formed ladder gantry with adjustable gantry lugs and three-bar rear window protection infill > Flat, one-piece

slip-resistant coated plywood floor with aluminium side and rear cappings > Grab handles and underbody steps fitted to both sides

> Grey powder-coated finish to gantry, raves and corner posts > Side marker lights fitted to body sides on LWB models

> Thermoplastic rear mud wings with rubber mudflaps > Three-year convertor warranty

Body side height400mm

400mm

3yr

Long wheelbase chassis

cab dropside model.

Long wheelbase crew cab

dropside model.

98

tipper


m2

MWB

Body side height400mm

400mm

3yr

The Movano rear end tipper combines

a flat 3125mm long steel deck with

headboard, high-hinged tailboard and

double-skinned aluminium dropside

boards. Available on the MWB chassis

cab, it is lightweight, durable and

superbly engineered.

The single-stage ram and scissor

lifting gear has a huge rear pivot for

substantial stiffness during tipping.

It provides a genuine 45-degree tip

angle, built-in descent control and a

rapid raise-and-lower time of less than

30 seconds.

Cab occupants are protected by a

strong, full-height bulkhead featuring

a 500mm high pressed steel headboard

with steel mesh infill, topped by a

crossbar that slopes to allow secure

positioning for long loads of up to 300kg.

Ample ladder load restraint is provided

by large gantry lugs.

> the facts

Tipper features include: Ingimex tipper body

> Single-stage ram (maximum 45-degree angle of tip)

with built-in descent control to cushion fall back

> Stainless steel subframe longitudes > Maintenance-free

moving parts > Power pack electrics mounted in-board

of chassis > Hydraulic oil level inspection aperture in

subframe > Fully welded steel platform dip-painted

for maximum corrosion resistance > 500mm high

headboard > Bulkhead mesh cab protection

> Synthetic rubbing strip on top edge of tailboard

> 400mm high sideboards > Safety hinges on sideboards

> Corner posts mounted outside platform > Top and

bottom hinged stainless steel tailboard – ‘high hinged’

at top > Bolt-on pre-finished components

for ease of repair > Recessed side and tailboard

operating levers > Three-year convertor warranty on

dropside conversion and tipping gear

Medium wheelbase chassis cab tipper model.

Hugely adaptable to a wide range of

uses, from general tipper operations,

off-site maintenance work to street

cleaning and refuse duties, the long

wheelbase Movano crew cab tipper

gives you the best of both worlds.

There’s a tough Ingimex tipper body with

a 2880 mm load length, full 45-degree

tip angle and full-height bulkhead.

Yet there’s also comfortable interior

space for up to seven people thanks

to a four-passenger rear bench seat

with underseat storage.

A wide range of Vauxhall options and

accessories adds even more versatility.

And a hefty 3.5 tonne GVW, payloads

up to 1136kg, a three-year convertor

warranty and a choice of common rail

diesel engines make this yet another

Movano that makes good business sense.

> the facts

Tipper features include: Ingimex tipper body > Single-stage

ram (maximum 45-degree angle of tip) with built-in descent

control to cushion fall back > Stainless steel subframe

longitudes > Maintenance-free moving parts > Power pack

electrics mounted in-board of chassis > Hydraulic oil level

inspection aperture in subframe > Fully welded steel platform

dip-painted for maximum corrosion resistance > 500mm high

headboard > Bulkhead mesh cab protection > Synthetic

rubbing strip on top edge of tailboard > 400mm high

sideboards > Safety hinges on sideboards > Corner posts

mounted outside platform > Top and bottom hinged stainless

steel tailboard – ‘high hinged’ at top > Bolt-on pre-finished

components for ease of repair > Recessed side and tailboard

operating levers > Three-year converter warranty on dropside

conversion and tipping gear

crewcabtipper

1110

3yr

7 seat capacity

7


(crew cab)

m2

LWB

Long wheelbase crew cab tipper model.

1312

Transmissions� Front-wheel drive

� Five-speed manual gearbox

– 2.5CDTI 16v (100PS)

� Six-speed manual gearbox

– 2.5CDTI 16v (115PS)/3.0CDTI 16v (136PS)

� Six-speed Tecshift transmission – available at extra

cost on 2.5CDTI 16v (100PS/115PS)

� Hydraulic, asbestos-free single-plate clutch

SuspensionFront: Independent double wishbones with coil

springs and telescopic dampers. Anti-roll bar.

Rear: Tubular axle with variable-rate reinforced

steel double-leaf springs and telescopic dampers.

Anti-roll bar. Pneumatic suspension adjustable

for height optional at extra cost on all models.

Steering� Power-assisted rack and pinion system

� Turning circle (kerb-to-kerb):

SWB – 12.07m (39.6ft.)

MWB – 13.75m (45.1ft.)

LWB – 15.20m (49.9ft.)

� Turns lock-to-lock: 3.6

Fuel tank capacity100 litres (22 gallons)

Insurance groupsChassis cab

� Dropside

– 2.5CDTI 16v (100PS/115PS) – 15A

– 3.0CDTI 16v – 16A

� Tipper

– 2.5CDTI 16v (100PS) – 15A

– 2.5CDTI 16v (115PS)/3.0CDTI 16v – 16A

Crew cab

� All models – 16A

Brakes� Four-channel Anti-lock Braking System (ABS)

with Electronic Brakeforce Distribution (EBD)

� Electronic Brake Assist (EBA)

� Vacuum servo-assisted system

� Dual circuit with secondary system acting

on front brakes only

� Low brake fluid level warning light

� Floor-mounted parking brake lever

� Asbestos-free brake linings

Front ventilated disc brakes:

305mm diameter.

Rear disc brakes:

305mm diameter.

Body� Galvanised body panels

� Flat-topped box section chassis rails

and crossmembers

� Detachable front towing eye

� Rear towing eye

technical (please see the latest Vivaro and Movano main brochure for full specification and weights for chassis and crew cab base vehicles)

Weights and towing data

Load area sq.m (sq.ft.)

Chassis cab dropside MWB LWB

Load bed area 6.6 (71.0) 7.7 (82.9)

Crew cab dropside

Load bed area – 6.2 (66.7)

Load area dimensions mm (inches)

Chassis cab dropside MWB LWB

Internal length 3241 (127.6) 3801 (149.6)

Internal width 2038 (80.2) 2038 (80.2)

Body side height 400 (15.7) 400 (15.7)

Loading height (unladen) 920 (36.2) 920 (36.2)

Crew cab dropside

Internal length – 3050 (120.1)

Internal width – 2038 (80.2)

Body side height – 400 (15.7)

Loading height (unladen) – 920 (36.2)

5869 (231.1)

4078 (160.6) 929 (36.6)862 (33.9)1990 (78.3)

excluding door mirrors

2359 (92.9)

including door mirrors

2200

(86.6)

2195

(86.4)

4869 (191.7)/5369 (211.4)

3078 (121.2)/3578 (140.9) 929 (36.6)862 (33.9)

1990 (78.3)

excluding door mirrors

2359 (92.9)


2209

(87.0)

5369 (211.4)

3578 (140.9) 929 (36.6)862 (33.9)

2203

(86.7)

5869 (231.1)

4078 (160.6) 929 (36.6)862 (33.9)

SWB*/MWB LWBChassis cab

MWB* LWBCrew cab

> dropside

Exterior dimensions mm (inches)

2.5CDTI 16v (100PS) 2.5CDTI 16v (115PS) 3.0CDTI 16v (136PS)

Fuel type Diesel Diesel Diesel

Capacity 2463cc 2463cc 2953cc

Maximum power 100PS (73kW) @ 3500rpm 115PS (84kW) @ 3500rpm 136PS (100kW) @ 3600rpm

Maximum torque 260Nm (192 lb.ft.) 290Nm (214 lb.ft.) 320Nm (236 lb.ft.)

@ 1500rpm @ 1600rpm @ 1800rpm

Compression ratio 17.7:1 16.9:1

Emission compliance Euro 3

Layout 4 cylinders/4 valves per cylinder/double overhead camshafts

Induction system Turbocharger and intercooler. Common rail fuel injection

Service interval 24,000 miles or two years, whichever occurs sooner

6158 (242.4)

4078 (160.6) 1218 (47.9)862 (33.9)2359 (92.9)


2351

(92.5)

5598 (220.4)

3578 (140.9) 1158 (45.6)862 (33.9)

MWB LWB

2359 (92.9)


2351

(92.5)

6211 (244.5)

4078 (160.6) 1271 (50.0)862 (33.9)

LWB

Chassis cab

Crew cab

Heights shown unladen.



Vauxhall Assistance and warranties**Every New Movano base vehicle comes with:

� A one-year unlimited mileage

manufacturer’s warranty

� Second and third year no-fee customer

option warranty up to 100,000 miles from

date of first registration

� Vauxhall Assistance for 36 months from date

of first registration

� Six-year body panel anti-perforation warranty

** = Warranty is only available on vehicles sourced from

Vauxhall Motors Ltd. Terms and conditions apply – please

see your Vauxhall Commercial Vehicle retailer for details.

ElectricsMaintenance-free battery: 85Ah.

Alternator:

2.5CDTI 16v (100PS/115PS) – 150A.

3.0CDTI 16v (136PS) – 130A.

Wheels and tyres� 16-inch steel wheels

� 225/65 R 16 tyres

� Spare wheel supplied can be deleted as a

no-cost option

> chassis and crew cab – base vehicles

Engines

UK plated weights and kerbweights kg Plated Gross

Total Combination

Models Front axle Rear axle GVW Kerb Payload kg Weight (GCW) kg

Chassis cab dropside

3500 2.5CDTI 16v MWB† 1850 2060 3500 1937 1563 5500

3500 2.5CDTI 16v

Tecshift MWB† 1850 2060 3500 1944 1556 5500

3500 3.0CDTI 16v MWB 1850 2060 3500 1975 1525 5500

3500 2.5CDTI 16v LWB† 1850 2060 3500 1982 1518 5500

3500 2.5CDTI 16v

Tecshift LWB† 1850 2060 3500 1991 1509 5500

3500 3.0CDTI 16v LWB 1850 2060 3500 2021 1479 5500

Crew cab dropside

3500 2.5CDTI 16v LWB† 1850 2060 3500 2129 1371 5500

3500 2.5CDTI 16v

Tecshift LWB† 1850 2060 3500 2138 1362 5500

3500 3.0CDTI 16v LWB 1850 2060 3500 2144 1356 5500

† = Weights for 2.5CDTI 16v (100PS/115PS).

Note: Kerbweights include conversion body weight (chassis cab MWB – 320kg, LWB – 350kg/crew cab – 315kg), coolant, oil, 90% full fuel tank and spare wheel. They will vary according to the vehicle

specification (including options and accessories) with a corresponding variation in payload. Payload figures do not allow for the weight of the driver, or any passengers, which should therefore be

deducted from the figures shown. Gross plated weights (including axle weights) quoted on the vehicle plate must never be exceeded. Towing weights should not exceed 750kg (unbraked trailer)

or 2000kg (braked trailer).

* = Availability to be confirmed. Please consult your retailer.

1514

> glossary of terms

Plated weight

The maximum weight to which a vehicle

or an axle may be loaded, determined

either by the design of the components or

by legislation. All commercial vehicles must

carry a manufacturer’s ‘plate’ showing the

vehicle and axle gross ‘plated weights’. It is

an offence to drive a vehicle in a condition

where any of these weights are exceeded.

Kerbweight

The weight of the complete vehicle in

standard form, excluding payload and

driver but including coolant, oil, 90% full fuel

tank and spare wheel where appropriate.

Kerbweights quoted in Vauxhall brochures

are subject to manufacturing tolerances and

to the fitment of optional equipment and

accessories. Where load capacity is critical

the actual kerbweight should be obtained

by weighing the vehicle on a calibrated

public weighbridge.

Gross Vehicle Weight (GVW)

The total permissible weight of a vehicle

including payload and passengers, as shown

on the manufacturer’s plate.

Gross Combination Weight (GCW)

The maximum permissible weight of a

vehicle, including payload and passengers,

combined with the total weight of any trailer

it is towing. The maximum GCW weight limit

is quoted on the vehicle plate and must not

be exceeded.

Payload

The total permissible weight that can be

carried without exceeding the vehicle’s plated

weight. This can be obtained by deducting the

kerbweight from the plated Gross Vehicle

Weight (GVW). Please note: the payload

figure does not allow for the weight of the

driver or any passengers.

Maximum towing weight

The maximum weight of any trailer and its

load which may be towed within the limit

of the vehicle’s plated Gross Combination

Weight (GCW). It is based on the ability of

the vehicle – at full GCW – to restart on a

12% gradient, which is approximately 1 in

8.3, at sea level. At altitudes above 1500

metres, the engine output may drop with a

corresponding reduction in towing capability.

It is the operator’s responsibility to ensure

that the trailer noseweight does not cause

the rear axle plated weight of the towing

vehicle to be exceeded.

Always fit Vauxhall towing attachments

and accessories available from your

Vauxhall Commercial Vehicle retailer.

They are designed specifically for Vauxhall

models and carry a 12-month warranty.

> tipper > colours and trims

Saffron Yellow Mandarin Orange North Sea Blue Moss Green

Mystic Mica Alabaster Silver

†† = Two-coat metallic paint optional at extra cost.

Please note: Due to the limitations of the printing process the coloursreproduced may vary from the actual colour. Please use as a guide only.

All Vauxhall Commercial Vehicle retailers have a comprehensive colourand trim display with actual exterior paint samples available for inspection.

Certain alternative colours are available for special order. Restrictions apply so please consult your retailer for more details.

Two-coat metallic††

Arctic White Poppy Red Ink Blue Cobalt Blue

Solid

New Orleans cloth trim. Vinyl trim available at no extra cost.Please note: Not available when single front passenger’s seat options are specified.



2359 (92.9)


2430

(95.6)

5561 (218.9)

3578 (140.9) 1121 (44.1)862 (33.9)

6035 (237.6)

4078 (160.6) 1095 (43.1)862 (33.9)

Chassis/crew cab MWB chassis cab LWB crew cab

Weights and towing data

Load area sq.m (sq.ft.)

MWB chassis cab LWB crew cab

Load bed area 6.4 (68.9) 5.9 (63.5)

Load area dimensions mm (inches)

MWB chassis cab LWB crew cab

Internal length 3125 (123.0) 2880 (113.4)

Internal width 2038 (80.2) 2038 (80.2)

Body side height 400 (15.7) 400 (15.7)

Loading height (unladen) 920 (36.2) 920 (36.2)

UK plated weights and kerbweights kg Plated Gross

Total Combination

Models Front axle Rear axle GVW Kerb Payload kg Weight (GCW) kg

Chassis cab tipper

3500 2.5CDTI 16v MWB† 1850 2060 3500 2217 1283 5500

3500 2.5CDTI 16v

Tecshift MWB† 1850 2060 3500 2244 1256 5500

3500 3.0CDTI 16v MWB 1850 2060 3500 2255 1245 5500

Crew cab tipper

3500 2.5CDTI 16v LWB† 1850 2060 3500 2364 1136 5500

3500 2.5CDTI 16v

Tecshift LWB† 1850 2060 3500 2373 1127 5500

3500 3.0CDTI 16v LWB 1850 2060 3500 2379 1121 5500

† = Weights for 2.5CDTI 16v (100PS/115PS).

Note: Kerbweights include conversion body weight (chassis cab – 600kg, crew cab – 550kg), coolant, oil, 90% full fuel tank and spare wheel. They will vary according to the vehicle specification (including

options and accessories) with a corresponding variation in payload. Payload figures do not allow for the weight of the driver, or any passengers, which should therefore be deducted from the figures

shown. Gross plated weights (including axle weights) quoted on the vehicle plate must never be exceeded. Towing weights should not exceed 750kg (unbraked trailer) or 2000kg (braked trailer).

movano chassis cab, crew cab and core conversions · power-assisted steering 100-litre fuel tank...

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