mp-series low-inertia servo motor with 100 mm to 165 mm ......3 = 100 mm 4 = 115 mm 45 = 130 mm 5 =...

24
Installation Instructions MP-Series Low-Inertia Servo Motor with 100 mm to 165 mm Frame Size Catalog Numbers MPL-A310, MPL-A320, MPL-A330, MPL-A420, MPL-A430, MPL-A4530, MPL-A4540, MPL-A4560, MPL-A520, MPL-A540, MPL-A560, MPL-B310, MPL-B320, MPL-B330, MPL-B420, MPL-B430, MPL-B4530, MPL-B4540, MPL-B4560, MPL-B520, MPL-B540, MPL-B560, MPL-B580 Topic Page Important User Information 2 Catalog Number Explanation 3 About the MP-Series Motors 4 Before You Begin 4 Install the Motor 7 Changing the Orientation of the Connectors 7 Dimensions for Bayonet Connectors (MPL-xxxxx-xx2xxx) 12 Dimensions for Rotatable Circular DIN Connectors (MPL-xxxxx-xx7xxx) 14 Connector Data 16 Motor Load Force Ratings 18 Environmental Ratings 20 Additional Resources 22

Upload: others

Post on 31-Jan-2021

5 views

Category:

Documents


0 download

TRANSCRIPT

  • Installation Instructions

    MP-Series Low-Inertia Servo Motor with 100 mm to 165 mm Frame Size

    Catalog Numbers MPL-A310, MPL-A320, MPL-A330, MPL-A420, MPL-A430, MPL-A4530, MPL-A4540, MPL-A4560, MPL-A520, MPL-A540, MPL-A560, MPL-B310, MPL-B320, MPL-B330, MPL-B420, MPL-B430, MPL-B4530, MPL-B4540, MPL-B4560, MPL-B520, MPL-B540, MPL-B560, MPL-B580

    Topic Page

    Important User Information 2

    Catalog Number Explanation 3

    About the MP-Series Motors 4

    Before You Begin 4

    Install the Motor 7

    Changing the Orientation of the Connectors 7

    Dimensions for Bayonet Connectors (MPL-xxxxx-xx2xxx) 12

    Dimensions for Rotatable Circular DIN Connectors (MPL-xxxxx-xx7xxx) 14

    Connector Data 16

    Motor Load Force Ratings 18

    Environmental Ratings 20

    Additional Resources 22

  • 2

    Publication MP-IN001F-EN-P December 2008

    Important User InformationSolid state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (publication SGI-1.1 available from your local Rockwell Automation sales office or online at http://literature.rockwellautomation.com) describes some important differences between solid state equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable.

    In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.

    The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.

    No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.

    Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited.

    Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

    WARNINGIdentifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.

    IMPORTANT Identifies information that is critical for successful application and understanding of the product.

    ATTENTIONIdentifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard and recognize the consequences.

    SHOCK HAZARD

    Labels may be on or inside the equipment (for example, drive or motor) to alert people that dangerous voltage may be present.

    BURN HAZARD

    Labels may be on or inside the equipment (for example, drive or motor) to alert people that surfaces may reach dangerous temperatures.

    http://literature.rockwellautomation.com/idc/groups/literature/documents/in/sgi-in001_-en-p.pdfhttp://literature.rockwellautomation.com

  • 3

    Publication MP-IN001F-EN-P December 2008

    Catalog Number Explanation

    FACTORY DESIGNATED OPTIONS A = Standard H = ATEX Protection Rating of Group II, Zone 2 MOUNTING FLANGE A = IEC Metric BRAKE 2 = No Brake 4 = 24VDC Brake CONNECTORS 2 = Circular Bayonet, Facing Shaft 7 = Circular DIN, Right Angle, 180° Rotatable SHAFT KEY/SEAL J = Shaft Key/No Shaft Seal K = No Shaft Key/No Shaft Seal FEEDBACK H = 2000 Line Encoder 1 M = Multi-turn High Resolution Encoder R = 2 Pole Resolver 1 S = Single-turn High Resolution Encoder RATED SPEED A = 500 rpm B = 1000 rpm C = 1500 rpm D = 2000 rpm E = 2500 rpm F = 3000 rpm G = 3250 rpm H = 3500 rpm J = 3750 rpm K = 4000 rpm L = 4250 rpm M = 4500 rpm N = 4750 rpm P = 5000 rpm Q = 5250 rpm R = 5500 rpm S = 5750 rpm T = 6000 rpm MAGNET STACK LENGTH (10 = 1.0 INCHES) FRAME SIZE (IEC 72-1 FLANGE NUMBER) 1 = 55 mm Small Frame Motors (55…70 mm) 2 = 70 mm Refer to page 22 for this product manual 3 = 100 mm 4 = 115 mm 45 = 130 mm 5 = 165 mm 6 = 215 mm Large Frame Motors (215…300 mm) 8 = 265 mm Refer to page 22 for this product manual 9 = 300 mm VOLTAGE RATING A = 230 VAC B = 460 VAC SERIES TYPE L = Low Inertia SERIES 1 Not available on MPL-x5xxx or larger (>165mm Frame Sizes)

    MP L - A 3 10 P - H K 2 2 A A

    Motors in this publication

  • 4

    Publication MP-IN001F-EN-P December 2008

    About the MP-Series Motors MP-Series low-inertia motors feature single-turn or multi-turn high resolution encoders, and are available with 24V dc brakes. These compact brushless servo motors meet the demanding requirements of high-performance motion systems.

    Before You Begin The customer is responsible for inspecting the equipment before accepting the shipment from the freight company. Check the item(s) you receive against your purchase order. Notify the carrier of any shipping damage or missing items immediately.

    Store or operate your motor in a clean and dry location within the following environmental conditions.

    Before You Install the MotorPerform the inspection steps and review the guidelines for shaft seals, couplings and pulleys, and electrical noise prevention.

    1. Remove the motor carefully from its shipping container.

    2. Visually inspect the motor for any damage.

    3. Examine the motor frame, front output shaft, and mounting pilot for any defects.

    4. Notify the carrier of any shipping damage immediately.

    Using Shaft Seals

    An additional seal is required on the motor shaft near the motor front bearing, if the shaft is exposed to fluids or significant amounts of fine dust. This includes lubricating oil from a gearbox. An IP66 rating for the motor requires use of a shaft seal and environmentally sealed connectors/cables. The additional seal is not

    ATTENTION Do not attempt to open and modify the motor beyond changing the connector orientation as described on page 7. Only a qualified Allen-Bradley employee can service this type of motor.

    Failure to observe these safety procedures could result in personal injury or damage to equipment.

  • 5

    Publication MP-IN001F-EN-P December 2008

    recommended in applications where the motor shaft area is free of liquids or fine dust and a lower rating will suffice.

    • Refer to Environmental Ratings for a brief description of the IP rating for these MP-Series motors.

    • Refer to Shaft Seal Kits to find the catalog numbers of seal kits available for your motor.

    • Refer to Kinetix Motion Control Selection Guide, publication GMC-SG001 to find environmentally sealed connectors and cables compatible with the MP-Series motors.

    Using Couplings and Pulleys

    Mechanical connections to the motor shaft, such as couplings and pulleys, require a torsionally rigid coupling or a reinforced timing belt. The high dynamic performance of servo motors can cause couplings, pulleys or belts to loosen or slip over time. A loose or slipping connection will cause system instability and may damage the motor shaft. All connections between the system and the servo motor shaft must be rigid to achieve acceptable response from the system. Periodically inspect connections to verify their rigidity.

    When mounting couplings or pulleys to the motor shaft, ensure that the connections are properly aligned and that axial and radial loads are within the specifications of the motor. Refer to Motor Load Force Ratings for guidelines to achieve 20,000 hours of motor bearing life.

    Preventing Electrical Noise

    ElectroMagnetic Interference (EMI), commonly called noise, may adversely impact motor performance by inducing stray signals. Effective techniques to counter EMI include filtering the AC power, shielding and separating signal carrying lines, and practicing good grounding techniques.

    Effective AC power filtering can be achieved by using isolated AC power transformers or properly installed AC line filters.

    ATTENTION Damage may occur to the motor bearings and the feedback device if sharp impact to the shaft is applied during installation of couplings and pulleys. Damage to the feedback device may result by applying leverage from the motor mounting face to remove devices mounted on the motor shaft.

    Do not strike the shaft, couplings, or pulleys with tools during installation or removal. Use a wheel puller applying pressure from the user end of the shaft to remove any friction fit or stuck device from the motor shaft.

    Failure to observe these safety procedures could result in damage to the motor and its components.

    http://literature.rockwellautomation.com/idc/groups/literature/documents/sg/gmc-sg001_-en-p.pdf

  • 6

    Publication MP-IN001F-EN-P December 2008

    Avoid the effects of EMI by following these guidelines.

    • Physically separate signal lines from motor cabling and power wiring. Do not route signal wires with motor and power wires, or over the vent openings of servo drives.

    • Ground all equipment using a single-point parallel ground system that employs ground bus bars or large straps. If necessary, use additional electrical noise reduction techniques to reduce EMI in noisy environments.

    Refer to System Design for Control of Electrical Noise Reference Manual, publication GMC-RM001 for additional information on reducing the effects of EMI by improving the system level electromagnetic compatibility (EMC).

    Building and Installing CablesKnowledgeable cable routing and careful cable construction improves system electromagnetic compatibility (EMC).

    To build and install cables, perform the following steps.

    1. Keep wire lengths as short as physically possible.

    2. Route signal cables (encoder, serial, analog) away from motor and power wiring.

    3. Separate cables by 0.3 m (1 ft) minimum for every 9 m (30 ft) of parallel run.

    4. Ground both ends of the encoder cable shield and twist the signal wire pairs to prevent electromagnetic interference (EMI) from other equipment.

    ATTENTION High voltage can be present on the shield of a power cable, if the shield is not grounded.

    Ensure there is a connection to ground for any power cable shield.

    Failure to observe these safety procedures could result in personal injury or damage to equipment.

    http://literature.rockwellautomation.com/idc/groups/literature/documents/rm/gmc-rm001_-en-p.pdf

  • 7

    Publication MP-IN001F-EN-P December 2008

    Install the MotorAll motors include a mounting pilot for aligning the motor on a machine. Preferred fasteners are stainless steel. The installation must comply with all local regulations and use of equipment and installation practices that promote electromagnetic compatibility and safety.

    Changing the Orientation of the Connectors MP-Series motors use two styles of connectors. The connector style is identified by a 2 or a 7 as the connector variable in the motor catalog number. For example, MPx-xxxxx-xx2xxx or MPx-xxxxx-xx7xxx.

    • A 2 indicates a circular bayonet connector, facing the shaft.

    • A 7 indicates a circular DIN, right angle, rotatable connector.

    The sections below describe acceptable methods for rotating the connector orientation for these connector styles.

    ATTENTION Unmounted motors, disconnected mechanical couplings, loose shaft keys, and disconnected cables are dangerous if power is applied.

    Disassembled equipment should be appropriately identified (tagged-out) and access to electrical power restricted (locked-out).

    Before applying power to the motor, remove the shaft key and other mechanical couplings which could be thrown from the shaft.

    Failure to observe these safety procedures could result in personal injury.

    ATTENTION Ensure that cables are installed and restrained to prevent uneven tension or flexing at the cable connectors.

    Excessive and uneven lateral force at the cable connectors may result in the connector’s environmental seal opening and closing as the cable flexes.

    Failure to observe these safety procedures could result in damage to the motor and its components.

  • 8

    Publication MP-IN001F-EN-P December 2008

    Reversible Connector Facing the Shaft (MPL-xxxxx-xx2xxx)

    This connector housing can be reversed to face down when the motor is installed in a vertical application, or rearward if connector access is restricted in a horizontal application. Perform these steps to remount the connector housing.

    1. Remove the three connector housing screws from the motor.

    2. Rotate connector housing 180 degrees. If binding of the wire bundles prevents rotation of the connector, you can gain access to the internal motor wiring by following these steps.

    a. Remove the four screws from the rear cover of the motor.

    b. Carefully reposition the wires around the perimeter of the motor feedback device located under the rear cover.

    c. Be sure that the wires are not close to any rotating parts.

    3. Re-install the connector housing and torque the three screws to 0.8…1.0 N•m (7…9 lb•in.) after verifying that gaskets are properly positioned, and that no wires are pinched under the connector housing.

    4. Re-install the four rear cover screws and torque them to 0.8…1.0 N•m (7…9 lb•in) after ensuring that the rear cover O-ring is properly positioned onto the rear cover circular pilot surface.

    ATTENTION Do not loosen or remove the motor feedback device (encoder) mounting screws while repositioning the connector wires.

    Encoder alignment is a critical adjustment that can only be performed in the factory. Misadjustment can render the motor inoperable or degrade motor performance, and voids the motor warranty.

    Failure to observe this safety precaution could result in personal injury or damage to equipment.

    ATTENTION Exercise caution to prevent damaging the screw holes when reinserting the self-tapping screws holding the connector housing and rear cover.

    Excessive force may strip the threads within the screw holes and prevent proper sealing of the motor. Ensure that the specified torque values are not exceeded.

    Failure to observe these safety procedures could result in damage to the motor and its components.

  • 9

    Publication MP-IN001F-EN-P December 2008

    Rotatable Circular DIN Connector (MPL-xxxxx-xx7xxx)

    The circular DIN connector housing can be rotated up to 180° in either direction.

    Perform these steps to turn the DIN connectors.

    1. Mount and fully seat a mating cable on the connector.

    2. Grasp both connectors by their housings and slowly rotate them to the outside of the motor. If necessary, repeat this step for each connector (feedback or power/brake).

    Only apply force to the connectors; do not apply force to the cable. No tools (for example, pliers and vise-grips) should be used to assist with the rotation of the connector.

    Install the Motor

    Perform these steps to install the motor.

    1. Allow sufficient clearances in the area of the motor for it to stay within its specified operating temperature range.

    Refer to Before You Begin for the operating temperature range. Do not enclose the motor unless forced air is blown across the motor for cooling. A fan blowing air across the motor will improve its performance. Keep other heat producing devices away from the motor.

    To obtain the specified motor thermal rating, mount the motor on a surface with heat dissipation equivalent to a 12 x 12 x 0.5 inch aluminum heatsink.

    ATTENTION Connectors are designed to be rotated into a fixed position during installation of the motor, and remain in that position without further adjustment. Strictly limit the applied forces and the number of times the connector is rotated to be sure that connectors meet the requirements of IP66.

    Failure to observe these safety procedures could result in damage to the motor and its components.

    ATTENTION Damage may occur to the motor bearings and the feedback device if sharp impact to the shaft is applied during installation of couplings and pulleys. Do not strike the shaft, couplings, or pulleys with tools during installation or removal.

    Failure to observe these safety procedures could result in damage to the motor and its components.

  • 10

    Publication MP-IN001F-EN-P December 2008

    2. Refer to Motor Load Force Ratings to determine the radial and axial shaft load limitations of your motor.

    3. Place the motor with the connector housing pointing downward.

    4. Mount and align the motor.

    Electronic zero, Index pulse or Stegmann ABS = 0, occurs when the shaft key or dimple is aligned with the connectors.

    Refer to Mounting Dimensions for a visual reference of this alignment.

    5. Attach all power, feedback, and brake cables after the motor is mounted, and use a drip loop in the cable to keep liquids away from the connectors.

    Use this procedure to attach the cable connectors.

    ATTENTION Outer surfaces of motor can reach high temperatures, 125 °C (275 °F) during motor operation.

    Take precautions to prevent accidental contact with hot surfaces. Consider motor surface temperature when selecting motor mating connections and cables.

    Failure to observe these safety procedures could result in personal injury or damage to equipment.

    ATTENTION Keyed connectors must be properly aligned and hand-tightened the recommended number of turns.

    Improper connector alignment is indicated by the need for excessive force, such as the use of tools, to fully seat connectors.

    Failure to observe these safety procedures could result in damage to the motor and cable, and their components.

    ATTENTION When installing threaded DIN style cable connectors, O-rings are required on the motor connectors. The O-rings provide ingress protection.

    Cables requiring O-rings include power cable 2090-XXNPMF-xxSx or 2090-CPxM4DF-xxAFxx, and feedback cable 2090-XXNFMF-Sxx or 2090-CFBM4DF-CDAFxx.

    Flex cables with a threaded DIN style connector have an M4 designation.

  • 11

    Publication MP-IN001F-EN-P December 2008

    a. Carefully align each cable connector with the respective motor connector as shown in the following diagram. Do not apply excessive force when mating the cable and motor connectors. If the connectors do not go together with light hand force, realign and try again.

    b. Hand tighten the knurled collar 5 to 6 turns to fully seat each connector.

    If your motor has an ATEX rating for hazardous environments, complete the following step. The catalog number on ATEX motor nameplates ends with H, for example MPL-xxxxx-xxxxH.

    6. Verify the continuity and functionality of the thermal switch signals, TS+ and TS-, transmitted through the feedback cable that connects the motor to its controlling drive.

    WARNINGIt is mandatory that the motion system monitor the thermal switch signals from a motor requiring an ATEX rating.

    The intrinsic safety protection concepts in the ATEX Direction 94/9/EC must be enabled by connecting the thermal switch signals from the motor to the motion control system.

    Failure to observe these safety procedures may lead to personal injury or death, damage to the equipment, or economic loss.

    Flat surface with logo on top

    Feedback Plug Options

    Tab on side

    Power Plug Options

    Note: Top of connector is relative to motor orientation.

    Flat surface with logo on top

    Tab on top

    Connector plugs have either a tab or a flat surface with a logo to indicate the alignment point.

  • 12

    Publication MP-IN001F-EN-P December 2008

    Dimensions for Bayonet Connectors (MPL-xxxxx-xx2xxx) L

    P

    GE

    LA

    LB

    T

    L-LB

    LE

    AD

    HD

    S

    M

    N

    F

    3.3

    (0.1

    3)

    88.9

    (3.5

    )

    67.8

    (2.6

    7)

    MPL

    -x3x

    x =

    5 x

    5 x

    25M

    PL-x

    4xx

    = 6

    x 6

    x 25

    MPL

    -x45

    xx =

    8 x

    7 x

    32

    MPL

    -x52

    0, x

    540,

    x56

    0 =

    8 x

    7 x

    40M

    PL-x

    580

    = 10

    x 8

    x 5

    9

    (Pilo

    t Dia

    met

    er)

    Shaf

    t End

    Hol

    eTh

    read

    and

    Dep

    th

    Shaf

    t Key

    Feed

    back

    , Pow

    er,

    and

    Brak

    eCo

    nnec

    tors

    (lef

    t to

    right

    )

    Feed

    back

    and

    Pow

    er

    Conn

    ecto

    rs (

    left

    to ri

    ght)

    MPL

    -xxx

    xx-x

    x2xx

    x Co

    nnec

    tor

    Not

    e: E

    lect

    roni

    c ze

    ro (I

    ndex

    pul

    se o

    r Ste

    gman

    n AB

    S =

    0) o

    ccur

    s w

    hen

    the

    shaf

    t key

    or d

    impl

    e (n

    ot s

    how

    n) is

    alig

    ned

    with

    the

    conn

    ecto

    rs (a

    s sh

    own)

    .

    Add

    for H

    igh

    Reso

    lutio

    n En

    d Ca

    p(D

    iam

    eter

    of H

    oles

    )(D

    iam

    eter

    of B

    olt C

    ircle

    )

  • 13

    Publication MP-IN001F-EN-P December 2008

    Mot

    or

    Seri

    esM

    PL-A

    or

    MPL

    -B

    AD mm

    (in

    .)

    D *

    mm

    (in

    .)

    HD mm

    (in

    .)

    L 1,

    2

    mm

    (in

    .)

    L-LB

    3 m

    m

    (in.)

    LA mm

    (in

    .)

    LB 1,

    2

    mm

    (in

    .)

    LD 1

    mm

    (in

    .)

    M mm

    (in

    .)

    N *

    m

    m

    (in.)

    P mm

    (in

    .)

    S 4

    mm

    (in

    .)

    T mm

    (in

    .)

    F 5

    mm

    (in

    .)

    GE 6

    m

    m

    (in.)

    End

    of S

    haft

    Thre

    ad a

    nd

    Dept

    h of

    Hol

    e

    310

    80.9

    (3.1

    9)16

    .0(0

    .629

    )12

    5.7

    (4.9

    5)

    164.

    7(6

    .49)

    40.0

    (1.5

    8)9.

    9(0

    .39)

    124.

    7(4

    .91)

    70.7

    (2.7

    8)10

    0.0

    (3.9

    37)

    80.0

    (3.1

    5)89

    .4(3

    .52)

    7.0

    (0.2

    83)

    2.87

    (0.1

    13)

    5.0

    (0.2

    0)3.

    0(0

    .12)

    M5

    x 0.

    8-6H

    x

    12.5

    (0.4

    9)

    320

    190.

    1(7

    .49)

    150.

    1(5

    .91)

    96.1

    (3.7

    8)

    330

    215.

    5(8

    .49)

    175.

    5(6

    .91)

    121.

    5(4

    .78)

    420

    83.9

    (3.3

    )19

    .0(0

    .748

    )13

    2.8

    (5.2

    3)

    186.

    5(7

    .35)

    40.0

    (1.5

    75)

    10.2

    (0.4

    0)

    146.

    5(5

    .77)

    92.5

    (3.6

    4)11

    5.0

    (4.5

    28)

    95.0

    (3.7

    4)98

    .3(3

    .87)

    10.0

    (0.4

    01)

    2.87

    (0.1

    13)

    6.0

    (0.2

    4)3.

    5(0

    .138

    )M

    6 x

    1.0-

    6H x

    16

    (0.6

    3)

    430

    211.

    9(8

    .345

    )17

    1.9

    (6.7

    7)11

    7.9

    (4.6

    4)

    4530

    91.5

    (3.6

    )24

    .0(0

    .945

    )14

    8.3

    (5.8

    4)

    225.

    2(8

    .87)

    50.0

    (1.9

    7)12

    .2(0

    .48)

    175.

    2(6

    .90)

    121.

    2(4

    .77)

    130.

    0(5

    .118

    )11

    0.0

    (4.3

    31)

    113.

    7(4

    .48)

    10.0

    (0.4

    01)

    3.38

    (0.1

    33)

    8.0

    (0.3

    1)4.

    0(0

    .158

    )M

    8 x 1

    .25

    -6H

    x 19

    (0.7

    5)

    4540

    250.

    6(9

    .87)

    200.

    6(7

    .90)

    146.

    6(5

    .77)

    4560

    304.

    7(1

    1.99

    )25

    4.7

    (10.

    03)

    197.

    4(7

    .77)

    520

    106.

    2(4

    .18)

    28.0

    (1.1

    )17

    8.1

    (7.0

    1)

    233.

    7(9

    .20)

    60.0

    (2.3

    8)13

    .97

    (0.5

    5)

    173.

    7(6

    .84)

    115.

    8(4

    .56)

    165.

    0(6

    .496

    )13

    0.0

    (5.1

    18)

    143.

    5 (5

    .65)

    12.0

    (0.4

    81)

    3.38

    (0.1

    33)

    8.0

    (0.3

    1)4.

    0(0

    .158

    )M

    10 x

    1.5

    -6H

    x

    22 (0

    .87)

    54

    028

    4.5

    (11.

    20)

    224.

    5(8

    .84)

    166.

    9(6

    .57)

    560

    335.

    3(1

    3.20

    )27

    5.3

    (10.

    84)

    217.

    7(8

    .56)

    580

    7 32

    .0(1

    .26)

    406.

    1(1

    5.99

    )80

    .0(3

    .15)

    326.

    1(1

    2.84

    )26

    8.5

    (10.

    57)

    10.0

    (0.3

    9)5.

    0(0

    .197

    )M

    12 x

    1.7

    5-6H

    x

    28

    (1.1

    0)1

    Mot

    ors

    with

    bra

    ke, a

    dd th

    is v

    alue

    to th

    e di

    men

    sion

    : M

    PL-x

    310

    thro

    ugh

    -x33

    0: a

    dd 3

    4.5

    mm

    (1.3

    6 in

    .) to

    L, L

    B, a

    nd L

    D.

    MPL

    -x42

    0 th

    roug

    h -x

    4560

    : add

    48.

    5 m

    m (1

    .91

    in.)

    to L

    , LB,

    and

    LD.

    M

    PL-x

    520

    thro

    ugh

    -x58

    0 ad

    d 51

    .6 m

    m (2

    .03

    in.)

    to L

    and

    LB,

    and

    45.

    6 m

    m (1

    .79

    in.)

    to L

    D.

    2 M

    otor

    s w

    ith h

    igh-

    reso

    lutio

    n fe

    edba

    ck, a

    dd 3

    .3 m

    m (0

    .13

    in.)

    to L

    and

    LB.

    3To

    lera

    nce

    is ±

    0.7

    (±0.

    028)

    . 4

    x3xx

    and

    x4x

    x to

    lera

    nce

    is +

    0.36

    (±0.

    0007

    ), x5

    xx is

    +0.

    43 (±

    0.00

    8).

    5To

    lera

    nce

    is -0

    .03

    (-0.0

    01).

    6To

    lera

    nce

    is +

    0.1

    (+0.

    004)

    . 7

    This

    mot

    or is

    onl

    y av

    aila

    ble

    with

    460

    V w

    indi

    ngs

    (MPL

    -B58

    0)

    Refe

    r to

    Kine

    tix M

    otio

    n Co

    ntro

    l Sel

    ectio

    n Gu

    ide,

    pub

    licat

    ion

    GMC-

    SG00

    1 fo

    r tol

    eran

    ces

    on th

    ese

    mea

    sure

    men

    ts.

    http://literature.rockwellautomation.com/idc/groups/literature/documents/sg/gmc-sg001_-en-p.pdf

  • 14

    Publication MP-IN001F-EN-P December 2008

    Dimensions for Rotatable Circular DIN Connectors (MPL-xxxxx-xx7xxx) S M

    AD

    HD

    L

    P

    GE

    LA

    LB

    T

    L-LB

    D

    LE

    N

    LD

    AD +

    22.

    99 (0

    .90)

    HD +

    22.

    95 (9

    .01)

    LE -

    31 (1

    .22)

    FM

    PL-x

    3xx

    = 5

    x 5

    x 25

    MPL

    -x4x

    x =

    6 x

    6 x

    25M

    PL-x

    45xx

    = 8

    x 7

    x 3

    2M

    PL-x

    5xx

    = 8

    x 7

    x 40

    MPL

    -x58

    0 =

    10 x

    8 x

    59

    MPL

    -x3x

    x =

    66.1

    (2.6

    0)M

    PL-x

    4xx

    = 67

    .7 (2

    .66)

    MPL

    -x45

    xx =

    67.

    7 (2

    .66)

    MPL

    -B52

    0-xx

    7xxx

    , MPL

    -B54

    0-xx

    7xxx

    , an

    d M

    PL-B

    560-

    xx7x

    xx =

    68.

    2 (2

    .68)

    LD +

    2.0

    (0.0

    7)M

    PL-A

    520-

    xx7x

    xx, M

    PL-A

    540-

    xx7x

    xx,

    MPL

    -A56

    0-xx

    7xxx

    , an

    d M

    PL-B

    580x

    -xx7

    xxx

    = 7

    1.2

    (2.8

    0)

    (Pilo

    t Dia

    met

    er)

    Shaf

    t End

    Hol

    eTh

    read

    and

    Dep

    th

    Shaf

    t Key

    MPL

    -x5x

    x En

    d Ca

    pM

    23 P

    ower

    /Bra

    ke C

    onne

    ctor

    is

    sta

    ndar

    d on

    the

    Not

    e: E

    lect

    roni

    c ze

    ro (I

    ndex

    pul

    se o

    r Ste

    gman

    n AB

    S =

    0) o

    ccur

    s w

    hen

    the

    shaf

    t key

    or d

    impl

    e (n

    ot s

    how

    n) is

    alig

    ned

    with

    the

    conn

    ecto

    rs (a

    s sh

    own)

    .

    M40

    Pow

    er/B

    rake

    Con

    nect

    or

    is s

    tand

    ard

    on th

    e

    Dim

    ensi

    ons

    for M

    40 P

    ower

    /Bra

    ke C

    onne

    ctor

    on

    the

    MPL

    -A5x

    xx-x

    x7xx

    x an

    d th

    e M

    PL-B

    580x

    -xx7

    xxx

    mot

    ors.

    M23

    Fee

    dbac

    k Co

    nnec

    tor s

    how

    n fo

    r com

    paris

    on

    (D

    iam

    eter

    of H

    oles

    )

    (Dia

    met

    er o

    f Bol

    t Circ

    le)

    M23

    Fee

    dbac

    k Co

    nnec

    tor

    is s

    tand

    ard

    on a

    ll M

    PL m

    otor

    s

  • 15

    Publication MP-IN001F-EN-P December 2008

    Mot

    or

    Seri

    esM

    PL-A

    or

    MPL

    -B

    AD mm

    (in

    .)

    D *

    mm

    (in

    .)

    HD mm

    (in

    .)

    L 1

    mm

    (in

    .)

    L-LB

    2 m

    m

    (in.)

    LA mm

    (in

    .)

    LB 1

    mm

    (in

    .)

    LD 1

    mm

    (in

    .)

    LE1

    mm

    (in

    .)

    M mm

    (in

    .)

    N *

    m

    m

    (in.)

    P mm

    (in

    .)

    S 3

    mm

    (in

    .)

    T mm

    (in

    .)

    F 4

    mm

    (in

    .)

    GE 5

    m

    m

    (in.)

    End

    of S

    haft

    Thre

    ad a

    nd

    Dept

    h of

    Ho

    le

    310

    87.2

    (3.4

    4)16

    .0

    (0.6

    29)

    132.

    0(5

    .20)

    168.

    0(6

    .62)

    40.0

    (1.5

    75)

    9.90

    (0.3

    9)

    128.

    0(5

    .04)

    62.0

    (2.4

    5)10

    2.0

    (4.0

    3)10

    0.0

    (3.9

    37)

    80.0

    (3.1

    5)89

    .4

    (3.5

    2)7.

    0(0

    .283

    )2.

    74(0

    .108

    )

    5.0

    (0.2

    0)3.

    0(0

    .12)

    M5

    x 0.

    8-6H

    x

    12

    .5 (0

    .49)

    32

    019

    3.0

    (7.6

    2)15

    3.0

    (6.0

    4)88

    .0(3

    .45)

    128.

    0(5

    .03)

    330

    219.

    0(8

    .62)

    179.

    0(7

    .04)

    113.

    0(4

    .45)

    153.

    0(6

    .03)

    420

    90.9

    (3.5

    8)19

    .0

    (0.7

    49)

    140.

    1 (5

    .52)

    190.

    0(7

    .48)

    40.0

    (1.5

    75)

    10.1

    6(0

    .40)

    150.

    0(5

    .90)

    84.0

    (3.3

    1)12

    4.0

    (4.8

    9)11

    5.0

    (4.5

    28)

    95.0

    (3.7

    4)98

    .3

    (3.8

    7)10

    .0(0

    .401

    )6.

    0(0

    .234

    )3.

    5(0

    .138

    )M

    6 x

    1.0-

    6H

    x

    16 (0

    .63)

    43

    021

    5.0

    (8.4

    8)17

    5.0

    (6.9

    0)11

    0.0

    (4.3

    1)15

    0.0

    (5.8

    9)

    4530

    98.6

    (3.8

    8)24

    .0

    (0.9

    45)

    155.

    4 (6

    .12)

    229.

    0(9

    .0)

    50.0

    (1.9

    7)12

    .19

    (0.4

    8)

    179.

    0(7

    .03)

    113.

    0(4

    .44)

    153.

    0(6

    .02)

    130.

    0(5

    .118

    )11

    0.0

    (4.3

    31)

    113.

    7 (4

    .48)

    10.0

    (0.4

    01)

    2.74

    (0.1

    08)

    8.0

    (0.3

    1)4.

    0(0

    .158

    )M

    8 x

    1.25

    -6

    H x

    19

    (0.7

    5)

    4540

    254.

    0(1

    0.0)

    204.

    0(8

    .03)

    138.

    0(5

    .44)

    178.

    0(7

    .02)

    4560

    305

    (12.

    0)25

    5.0

    (10.

    03)

    189.

    0(7

    .44)

    229.

    0(9

    .02)

    520

    113.

    4(4

    .47)

    28.0

    (1

    .102

    )18

    5.2

    (7.2

    9)

    237.

    0(9

    .33)

    60.0

    (2.3

    8)14

    .0(0

    .55)

    176.

    0(6

    .92)

    109.

    0(4

    .30)

    149.

    0(5

    .88)

    165.

    0(6

    .496

    )13

    0.0

    (5.1

    18)

    143.

    5 (5

    .65)

    12.0

    (0.4

    81)

    3.12

    (0

    .123

    )

    8.0

    (0.3

    1)4.

    0(0

    .158

    )M

    10 x

    1.5-

    6Hx

    22

    (0.8

    7)54

    028

    7.0

    (11.

    30)

    227.

    0(8

    .92)

    162.

    0(6

    .30)

    200.

    0(7

    .88)

    560

    337.

    0(1

    3.27

    )27

    7.0

    (10.

    90)

    211.

    0(8

    .30)

    251.

    0(9

    .88)

    580

    6 13

    6.4

    (5.3

    7)32

    .0

    (1.2

    59)

    208.

    1(8

    .19)

    408.

    0(1

    6.06

    )80

    .0(3

    .15)

    328.

    0(1

    2.91

    )23

    2.0

    (9.1

    3)30

    4.0

    (11.

    95)

    10.0

    (0.3

    9)5.

    0(0

    .197

    )M

    12 x

    1.

    75-6

    H x

    28

    (1.1

    0)

    1 M

    otor

    s w

    ith b

    rake

    , add

    this

    val

    ue to

    the

    dim

    ensi

    on:

    MPL

    -x31

    0 th

    roug

    h -x

    330:

    add

    35.

    0 m

    m (1

    .37

    in.)

    to L

    , LB,

    and

    LD.

    M

    PL-x

    420

    thro

    ugh

    -x45

    60: a

    dd 4

    8.0

    mm

    (1.8

    9 in

    .) to

    L, L

    B, a

    nd L

    D.

    MPL

    -x52

    0 th

    roug

    h -x

    560

    add

    51.0

    mm

    (2.0

    3 in

    .) to

    L a

    nd L

    B, a

    nd L

    D.

    MPL

    -B58

    0 ad

    d 45

    .6 m

    m (1

    .79

    in.)

    to L

    and

    LB,

    and

    52.

    0 m

    m (2

    .05

    in.)

    to L

    D an

    d LE

    .

    2To

    lera

    nce

    for t

    his

    dim

    ensi

    on is

    ±0.

    7 (±

    0.02

    8).

    3x3

    xx a

    nd x4

    xx to

    lera

    nce

    is +

    0.36

    (±0.

    0007

    ), x5

    xx is

    +0.

    43 (±

    0.00

    8)4

    Tole

    ranc

    e fo

    r thi

    s di

    men

    sion

    is -0

    .03

    (-0.0

    01).

    5To

    lera

    nce

    for t

    his

    dim

    ensi

    on is

    +0.

    1 (+

    0.00

    4).

    6M

    PL-B

    580x

    is a

    vaila

    ble

    only

    with

    460

    V w

    indi

    ngs.

    *

    Ref

    er to

    Kin

    etix

    Mot

    ion

    Cont

    rol S

    elec

    tion

    Guid

    e, p

    ublic

    atio

    n GM

    C-SG

    001

    for t

    oler

    ance

    s on

    thes

    e m

    easu

    rem

    ents

    .

    http://literature.rockwellautomation.com/idc/groups/literature/documents/sg/gmc-sg001_-en-p.pdf

  • 16

    Publication MP-IN001F-EN-P December 2008

    Connector DataThe table below list the signal descriptions for the feedback, power, and brake connector pins on the MPL-xxxxx-xx2xxx connector style.

    Feedback Connector Power ConnectorHigh Resolution Encoder for: Pin Signal

    2000 Line 2 Pole MPL-A3xx through -A45xx

    MPL-A5xx, and all MPL-B (460V)

    A Phase U Pin Encoder Resolver B Phase V A AM+ S2 SIN+ SIN+ C Phase W B AM- S4 SIN- SIN- D Ground C BM+ S1 COS+ COS+D BM- S3 COS- COS-E IM+ Reserved DATA+ DATA+F I-M DATA- DATA-G Ground R1 Reserved ReservedH ABS R2J Reserved ReservedK EPWR_5 V +5 VDCL ECOM Common

    M Reserved Reserved Brake ConnectorN +9 VDC Pin SignalP Common A MBRK+ R TS+ TS+ TS+ TS+ B Reserved S TS- TS- TS- TS- C MBRK- T S1 Reserved Reserved Reserved D Reserved U S2V S3

    A

    B

    C

    D

    ITT CannonTNM 16-4, 192993-0106

    AB

    CD

    ITT CannonTNM 10-4, 192993-0116

    AB

    C

    D

    EFG

    H

    J

    K

    LM

    NP

    RS

    T

    U

    V

    ITT CannonTNM 16-19, 192993-0110

  • 17

    Publication MP-IN001F-EN-P December 2008

    The table below list the signal descriptions for the feedback, power, and brake connector pins on the MPL-xxxxx-xx7xxx connector style.

    Feedback Power and Brake

    Pin High Resolution Encoder

    High Resolution Encoder

    Incremental Encoder Pin MPL-Axxx and MPL-Bxxx

    MPL-Axxx (230V) MPL-Bxxx (460V) MPL-A/Bxxxx-Hxxxx

    1 SIN+ SIN+ AM+ A Phase U (2)

    (2) Power pins A, B, C, and D may be labelled as U, V, W, and GND respectively. Brake pins F and G brake may be labelled as + and - respectively. Reserved pins E and H may be numbered 1 or 2.

    2 SIN- SIN- AM- B Phase V (2)

    3 COS+ COS+ BM+ C Phase W (2)

    4 COS- COS- BM- D Ground (2)

    5 DATA+ DATA+ IM+ E Reserved (2)

    6 DATA- DATA- IM- F MBRK+ (2)

    7 Reserved Reserved Reserved G MBRK- (2)

    8 H Reserved (2)

    9 EPWR_5V EPWR_5V L (1)

    (1) M23 (BEDC…) connector has nine pins, and the M40 (CEDE…) connector has eight pins.

    10 ECOM ECOM M23 Connector

    M40 Connector

    11 Reserved EPWR_9V Reserved

    12 ECOM

    13 TS+ TS+ TS+

    14 TS- TS- TS-

    15 Reserved Reserved S1

    16 S2

    17 S3

    B C

    AG

    L

    F

    E

    H

    D

    Intercontec P/N BEDC090NN00000005000

    V

    UW

    12

    +-

    Intercontec P/N CEDE271NN00000051000

    1

    2

    3

    45

    67

    8

    9

    10

    1112

    13

    1417

    15

    16Intercontec P/N AEDC113NN00000012000

  • 18

    Publication MP-IN001F-EN-P December 2008

    Motor Load Force RatingsMotors are capable of operating with a sustained shaft load. The radial and axial load force location is shown in the figure, and maximum values are in the tables.

    Load Forces on Shaft

    The following tables represent 20,000 hour L10 bearing fatigue life at various loads and speeds. This 20,000 hour life does not account for possible application-specific life reduction that may occur due to bearing grease contamination from external sources.

    Radial Load Force Ratings

    Motor500 rpm 1000 rpm 2000 rpm 3000 rpm 3500 rpm 4000 rpm 5000 rpmkg (lb) kg (lb) kg (lb) kg (lb) kg (lb) kg (lb) kg (lb)

    MPL-A/B310 78 (171) 62 (136) 49 (108) — — 40 (89) — — 36 (79)

    MPL-A/B320 87 (192) 69 (152) 55 (121) — — 45 (100) — — 40 (89)

    MPL-A/B330 — — 74 (163) 59 (129) — — 49 (107) — — 43 (95)

    MPL-A/B420 — — 78 (172) 62 (136) — — 51 (113) — — 45 (100)

    MPL-A/B430 106 (234) 84 (186) 67 (148) — — 55 (122) — — 49 (109)

    MPL-A/B4520 — — 97 (213) 77 (169) 67 (147) 64 (140) 61 (134) 56 (124)

    MPL-A/B4530 133 (292) 105 (232) 84 (184) 73 (161) — — 66 (146) — —

    MPL-A/B4540 140 (309) 111 (245) 89 (195) 77 (170) — — — — — —

    MPL-A/B4560 151 (332) 119 (263) 95 (209) 83 (183) — — — — — —

    MPL-A/B520 — — 127 (280) 100 (222) 88 (194) — — 80 (176) — —

    MPL-A/B540 — — 143 (316) 114 (251) 99 (219) — — 90 (199) — —

    MPL-A/B560 — — 153 (338) 121 (268) 106 (234) — — — — — —

    MPL-B580 — — 153 (338) 121 (268) 106 (234) — — — — — —

    Axial load force

    Radial load force applied at center of shaft extension

  • 19

    Publication MP-IN001F-EN-P December 2008

    Axial Load Force Ratings (Maximum Radial Load)

    Axial Load Force Ratings (Zero Radial Load)

    Motor500 rpm 1000 rpm 2000 rpm 3000 rpm 3500 rpm 4000 rpm 5000 rpm

    kg (lb) kg (lb) kg (lb) kg (lb) kg (lb) kg (lb) kg (lb)MPL-A/B310 30 (66) 23 (50) 16 (36) — — 13 (29) — — 11 (24)

    MPL-A/B320 34 (74) 25 (56) 19 (41) — — 15 (32) — — 13 (28)

    MPL-A/B330 — — 27 (59) 20 (44) — — 16 (35) — — 13 (29)

    MPL-A/B420 — — 36 (80) 27 (59) — — 21 (47) — — 18 (39)

    MPL-A/B430 52 (115) 39 (86) 29 (63) — — 22 (49) — — 19 (42)

    MPL-A/B4520 — — 31 (68) 23 (50) 19 (42) 18 (39) 17 (37) 15 (33)

    MPL-A/B4530 45 (100) 34 (74) 25 (55) 21 (46) — — 19 (41) — —

    MPL-A/B4540 49 (107) 36 (80) 27 (59) 22 (49) — — — — — —

    MPL-A/B4560 53 (117) 40 (88) 30 (65) 24 (53) — — — — — —

    MPL-A/B520 — — 42 (94) 30 (68) 26 (58) — — 22 (50) — —

    MPL-A/B540 — — 48 (107) 35 (79) 30 (66) — — 26 (58) — —

    MPL-A/B560 — — 52 (115) 43 (95) 32 (71) — — — — — —

    MPL-B580 — — 52 (115) 43 (95) 32 (71) — — — — — —

    Motor500 rpm 1000 rpm 2000 rpm 3000 rpm 3500 rpm 4000 rpm 5000 rpmkg (lb) kg (lb) kg (lb) kg (lb) kg (lb) kg (lb) kg (lb)

    MPL-A/B310 49 (109) 36 (80) 27 (59) — — 21 (47) — — 18 (40)

    MPL-A/B320 49 (109) 36 (80) 27 (59) — — 21 (47) — — 18 (40)

    MPL-A/B330 — — 36 (80) 27 (59) — — 21 (47) — — 18 (40)

    MPL-A/B420 — — 51 (112) 38 (83) — — 30 (65) — — 25 (55)

    MPL-A/B430 69 (152) 51 (112) 38 (83) — — 30 (65) — — 25 (55)

    MPL-A/B4520 — — 51 (112) 38 (83) 31 (69) 30 (65) 28 (61) 25 (55)

    MPL-A/B4530 69 (152) 51 (112) 38 (83) 31 (69) — — 28 (61) — —

    MPL-A/B4540 69 (152) 51 (112) 38 (83) 31 (69) — — — — — —

    MPL-A/B4560 69 (152) 51 (112) 38 (83) 31 (69) — — — — — —

    MPL-A/B520 — — 67 (149) 49 (109) 41 (92) — — 36 (81) — —

    MPL-A/B540 — — 67 (149) 49 (109) 41 (92) — — 36 (81) — —

    MPL-A/B560 — — 67 (149) 49 (109) 41 (92) — — — — — —

    MPL-B580 — — 67 (149) 49 (109) 41 (92) — — — — — —

  • 20

    Publication MP-IN001F-EN-P December 2008

    Environmental Ratings

    Motor feedback, auxiliary feedback, and I/O connector kits are not provided. Refer to the Kinetix Motion Control Selection Guide, publication GMC-SG001, for connector kit catalog numbers.

    Cables and Connector Kits Factory manufactured feedback and power cables are available in standard cable lengths. They can provide environmental sealing and shield termination. Contact your nearest Allen-Bradley sales office or refer to your drive’s installation manual for a complete listing of available cables.

    If you choose to build your own cables, connector kits available for MP-Series Small Frame motors are described in the Kinetix Motion Control Selection Guide, publication GMC-SG001.

    Attribute Value

    Temperature, operating 0…40 °C (32…104 °F)

    Temperature, storage -30…70 °C (-22…158° F)

    Relative humidity, storage 5…95% non-condensing

    Atmosphere, storage non-corrosive

    IP Rating (1) of motor with optional shaft seal (2) installed

    (1) International Protection Code (IP 66) is roughly equivalent to a NEMA 35 (dust tight, drip tight).

    (2) An optional shaft seal kit is required to provide the IP66 rating (excludes lower rating for cable connectors). See Additional Resources on page 22 for shaft seal installation instructions.

    IP 66 (dust tight, heavy jet spray)

    Motor without a shaft seal, and mounted in this direction. shaft down shaft horizontal shaft up

    IP53 IP51 IP50

    ATEX rating (3)

    (3) Operational environment according to ATEX directive 94/9/EC. See motor label for specific level of protection markings.

    Group II, Zone 2 (non-mining, normal operating conditions)

    http://literature.rockwellautomation.com/idc/groups/literature/documents/sg/gmc-sg001_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/sg/gmc-sg001_-en-p.pdf

  • 21

    Publication MP-IN001F-EN-P December 2008

    Shaft Seal KitsCatalog numbers and dimensions for Nitrile shaft seals are shown below.

    Motor Cat. No.1 Inside Diameter Outside Diameter Width

    mm (in.) mm (in.) mm (in.)MPL-A310 and -B310

    MPL-SSN-A3B3 17 (0.669) 47 (1.850) 7 (0.276)

    MPL-A320 and -B320MPL-A330 and -B330MPL-A420 and -B420

    MPL-SSN-A4B4 20 (0.787) 52 (2.047) 7 (0.276)

    MPL-A430 and -B430MPL-A4520 and -B4520

    MPL-SSN-A5B5 25 (0.984) 62 (2.441) 7 (0.276)

    MPL-A4530 and -B4530MPL-A4540 and -B4540MPL-A4560 and -B4560MPL-A520, B520, A540, A560 and B560

    MPL-SSN-F165 30 (1.181) 72 (2.835) 8 (0.315)

    MPL-B580 MPL-SSN-F165-32MM 35 (1.378) 72 (2.835) 8 (0.315)

    1 Nitrile shaft seals require a lubricant to reduce wear. The lubricant is provided with kit.

  • 22

    Publication MP-IN001F-EN-P December 2008

    Additional Resources These publications provide additional information about MP-Series motors, drives compatible with these motors, and good installation practices.

    You can view or download publications at http://literature.rockwellautomation.com. To order paper copies of technical documentation, contact your local Rockwell Automation distributor or sales representative.

    Resource Description

    MP-Series Brushless Servo Motor Installation Instructions, publication MP-IN002

    Information on installing, large frame (>215 mm) MP-Series low-inertia motors

    MP-Series Brushless Servo Motor Installation Instructions, publication MP-IN006

    Information on installing, small frame (

  • 23

    Publication MP-IN001F-EN-P December 2008

    Notes:

  • Publication MP-IN001F-EN-P December 2008 10000026908Supersedes Publication MP-IN001E-EN-P August 2004 Copyright © 2008 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.

    Rockwell Automation SupportRockwell Automation provides technical information on the Web to assist you in using its products. At http://support.rockwellautomation.com, you can find technical manuals, a knowledge base of FAQs, technical and application notes, sample code and links to software service packs, and a MySupport feature that you can customize to make the best use of these tools.

    For an additional level of technical phone support for installation, configuration and troubleshooting, we offer TechConnect support programs. For more information, contact your local distributor or Rockwell Automation representative, or visit http://support.rockwellautomation.com.

    Installation AssistanceIf you experience a problem within the first 24 hours of installation, please review the information that's contained in this manual. You can also contact a special Customer Support number for initial help in getting your product up and running.

    New Product Satisfaction ReturnRockwell Automation tests all of its products to ensure that they are fully operational when shipped from the manufacturing facility. However, if your product is not functioning and needs to be returned, follow these procedures.

    Allen-Bradley, CompactLogix, ControlLogix, Kinetix, Rockwell Automation, SoftLogix, TechConnect, Ultra3000, and Ultra5000 are trademarks of Rockwell Automation, Inc.

    Trademarks not belonging to Rockwell Automation are property of their respective companies.

    United States 1.440.646.3434 Monday – Friday, 8 a.m. – 5 p.m. EST

    Outside United States

    Please contact your local Rockwell Automation representative for any technical support issues.

    United States Contact your distributor. You must provide a Customer Support case number (call the phone number above to obtain one) to your distributor in order to complete the return process.

    Outside United States

    Please contact your local Rockwell Automation representative for the return procedure.

    http://support.rockwellautomation.comhttp://support.rockwellautomation.com

    Installation Instructions, MP-Series Low-Inertia Servo Motor with 100 mm to 165 mm Frame Size, MP-IN001F-EN-P December 2008Catalog Numbers MPL-A310, MPL-A320, MPL-A330, MPL-A420, MPL-A430, MPL-A4530, MPL-A4540, MPL-A4560, MPL-A520, MPL-A540, MPL-A560, MPL-B310, MPL-B320, MPL-B330, MPL-B420, MPL-B430, MPL-B4530, MPL-B4540, MPL-B4560, MPL-B520, MPL-B540, MPL-B560, MPL-B580Important User InformationCatalog Number ExplanationAbout the MP-Series MotorsBefore You BeginBefore You Install the MotorUsing Shaft SealsUsing Couplings and PulleysPreventing Electrical NoiseBuilding and Installing Cables

    Install the MotorChanging the Orientation of the ConnectorsReversible Connector Facing the Shaft (MPL-xxxxx-xx2xxx)Rotatable Circular DIN Connector (MPL-xxxxx-xx7xxx)

    Install the MotorDimensions for Bayonet Connectors (MPL-xxxxx-xx2xxx)Dimensions for Rotatable Circular DIN Connectors (MPL-xxxxx-xx7xxx)Connector DataMotor Load Force RatingsRadial Load Force RatingsAxial Load Force Ratings (Maximum Radial Load)Axial Load Force Ratings (Zero Radial Load)

    Environmental RatingsCables and Connector KitsShaft Seal Kits

    Additional Resources

    /ColorImageDict > /JPEG2000ColorACSImageDict > /JPEG2000ColorImageDict > /AntiAliasGrayImages false /CropGrayImages true /GrayImageMinResolution 150 /GrayImageMinResolutionPolicy /OK /DownsampleGrayImages true /GrayImageDownsampleType /Bicubic /GrayImageResolution 150 /GrayImageDepth 8 /GrayImageMinDownsampleDepth 2 /GrayImageDownsampleThreshold 1.00000 /EncodeGrayImages true /GrayImageFilter /FlateEncode /AutoFilterGrayImages false /GrayImageAutoFilterStrategy /JPEG /GrayACSImageDict > /GrayImageDict > /JPEG2000GrayACSImageDict > /JPEG2000GrayImageDict > /AntiAliasMonoImages false /CropMonoImages true /MonoImageMinResolution 900 /MonoImageMinResolutionPolicy /OK /DownsampleMonoImages true /MonoImageDownsampleType /Bicubic /MonoImageResolution 900 /MonoImageDepth -1 /MonoImageDownsampleThreshold 1.00000 /EncodeMonoImages true /MonoImageFilter /CCITTFaxEncode /MonoImageDict > /AllowPSXObjects true /CheckCompliance [ /None ] /PDFX1aCheck false /PDFX3Check false /PDFXCompliantPDFOnly false /PDFXNoTrimBoxError true /PDFXTrimBoxToMediaBoxOffset [ 0.00000 0.00000 0.00000 0.00000 ] /PDFXSetBleedBoxToMediaBox true /PDFXBleedBoxToTrimBoxOffset [ 0.00000 0.00000 0.00000 0.00000 ] /PDFXOutputIntentProfile (None) /PDFXOutputConditionIdentifier () /PDFXOutputCondition () /PDFXRegistryName (http://www.color.org) /PDFXTrapped /False

    /CreateJDFFile false /SyntheticBoldness 1.000000 /Description >>> setdistillerparams> setpagedevice

    Intro

    Details of the Rockwell Automation Print Specifications sheet

    This print specifications sheet is designed with multiple purposes.- It is a vehicle to get the most accurate print specifications to RA-approved print vendors.- It provides authors with an explanation of all necessary fields to complete before attaching the sheet to your PDF.- It provides separate tabs so that an author can fill in all fields related to the publication on the Generic tab or publication-specific template-type tabs to minimize the number of fields an author must complete.

    To facilitate the most efficient use of this sheet, we recommend that you click on the publication-specific tab that most closely fits you publication and use that to complete the print specifications.

    IMPORTANT: Because this sheet was constructed using a sheet that RR Donnelley (RRD) uses to load print specifications, there are some columns hidden. For example, the first field you must complete is Column E, or Publication Number. Columns A to D are used for RRD purposes and with information only representatives of that RA-approved printer can complete.

    DO NOT delete any hidden columns from the tab you choose to use.

    Definitions of Each Tab in Sheet

    Generic pub print specsSingle sheet with all required columns for necessary specifications. None of the columns are completed. All must be completed before attaching the sheet to your PDF.

    This tab has 44 blank fields you must complete via free text type or pull-down menus.

    IN, RN pub type specsTemplates with many fields already completed according to typical default settings. We intend you use this tab with publications similar to installation instructions (IN) and release notes (RN). However, you can use this sheet for other publications that are similar to INs and RNs.

    This sheet has 31 fields already completed and, if your publication uses the default values already completed, you must complete the additional 13 fields.

    UM, RM, PM pub type specsTemplates with many fields already completed according to typical default settings. Use this tab with publications similar to user manuals (UM), reference manuals (RM) and programming manuals (PM). However, you can use this sheet for other publications that are similar to UMs, RMs and PMs.

    This sheet has 34 fields already completed and, if your publication uses the default values already completed, you must complete the additional 10 fields.

    AP, PP pub type specsTemplates with many fields already completed according to typical default settings. Use this tab with publications similar to application solutions (AP) and product profiles (PP). However, you can use this sheet for other publications that are similar to APs and PPs.

    This sheet has 29 fields already completed and, if your publication uses the default values already completed, you must complete the additional 15 fields.

    BR pub type specsTemplates with many fields already completed according to typical default settings. Use this tab with publications similar to brochures (BR). However, you can use this sheet for other publications that are similar to BRs.

    This sheet has 27 fields already completed and, if your publication uses the default values already completed, you must complete the additional 17 fields.

    Field definitionsDescription of information fields used throughout the spreadsheet tabs that may not be immediately obvious to a user.

    Attach Print Specs to PDF

    For Acrobat 7.0, follow these steps:1. Open the PDF.2. Click on the Attachments tab next to the publication's bookmarks. A new section appears at the bottom of the PDF.3. Click on the Add button in the bottom section of the PDF.4. Browse to the MS Excel file with the print specs and add them to the PDF.

    For Acrobat 6.0, follow these steps:1. Open the PDF.2. Go to the backcover of the PDF.3. Click on the Tools pull-down menu.4. Click on this sequence of menu options - Advanced Commenting, Attach, Attach File Tool. A paper clip appears.5. Click to put the paper clip somewhere on the backcover. The browse window appears.6. Browse to the MS Excel file with the print specs and add them to the PDF.

    IMPORTANT: If you are using Acrobat 5.0 or earlier, please upgrade. If you are using Acrobat 8.0, please contact RRD about attaching print specs because RA has not tested this software version yet.

    Generic pub print specs

    IN, RN pub type specs

    UM, RM, PM pub type specs

    AP, PP pub type specs

    BR pub type specs

    Field definitions

    Generic pub print specs

    Corp #17501

    Bill To69

    dPrint?Content/Comp #Split Shipment Indicator FlagWCSS Item NumberCustomer Item NumberItem DescriptionProducing PlantJob NumberReplenishing PlantPlant CodeProduct CodePackaging/Ordering UOMQty per Packaging/Ordering UOMList Price Per EaTransfer Cost per EaSell Price per EaStandard Cost (per Ea)Min Order Qty (in eaches)Multiple Order Qty (in EachesChargeback PriceItem Reference #1Item Reference #2Revision FieldMax Order Qty (in eaches)Sequentially Numbered Item?Sequentially Numbered Item - DetailsPriced for Digital or OffsetContent File LocationItem Category Form (F) Book (B)Item SubtypeOrientationSides PrintedCSS/JLS Stock ComponetPaper Size WidthPaper Size LengthNo of Forms to a SheetPage QtySheets QtyCSS/JLS Production StockPaper Stock TypePaper Stock WeightPaper Stock ColorStack OffsetTab Size# of TabsBinder SizeBinder ColorBinder Ring TypeBinder Transparency (clearview or matt)Thermal Tape ColorTrim Size WidthTrim Size LengthStitching LocationDrilling SizeDrilling LocationGlue Location# / PadFold TypeFold At# / Poly# / BoxCommentsCross Reference Item Number 1

    Publication NumberPublication TitlePackaging/Ordering Unit Of MeasureQty per Packaging/Ordering Unit of MeasureMin Order QtyMultiple Order QtyBusiness GroupCost CenterRevision DateMax Order QtyItem CategoryForm (F) or Book (B)Binding/StitchingOrientationSides PrintedPrinting Paper Size WidthPrinting Paper Size LengthNumber of Forms to a SheetPage Count of PublicationNumber of Sheets Required to PrintCSS/JLS Production StockPaper Stock TypePaper Stock WeightPaper Stock ColorStack OffsetTab SizeNumber of Tabs NeededBinder SizeBinder ColorBinder Ring TypeBinder TransparencyThermal Tape ColorFinished Trim Size WidthFinished Trim Size LengthStitching LocationDrill Hole SizeNumber and Location of Drill HolesGlue LocationNumber of Pages per PadFold TypeFold AtNumber of Pieces per Poly wrapNumber of Pieces per BoxCommentsPart Number

    Are these items being setup on dPrint? (Yes or No). If yes, Inv Mgmt to check "Print Management" flag on item setup.The content/Comp # will be provided by the CSC once the spec files are loaded to the DAS (the files must be named with the WCSS item #). The content/comp# must be hardcoded to the Item message Field in WCSS. Must be a 10 Digit number that starts with an 8.Required. Setting this to yes will allow warehouse product to ship out before the JIT item is completed. Setting this to no will hold all warehoused items until the printing of this item is complete. Please indicate Y or N.** Note: Each item with a Y will always ship separately even if produced at the same time as like items.Optional. 15 Characters Max. If the WCSS number provided already exists in the system, then Inventory Management will assign a random WCSS number.30 characters maximum.Cannot use quote symbol, that is--"--.Required. Which plant/Print Center will produce this item?Required. To be provided from the producing plant for JIT s/uRequired: What is the plant code of the plant that has owning rights to the dPrint files? If produced at multiple plants there can be only one owning plant.Required. What is the plant code of the facility that will produce this item? (see "Plant and Whse Codes" tab below)Required. Enter one of the applicable product.Method of packaging for publication shipment

    Click here for explanation of each value in the pull-downRequired. This field auto-calculates (transfer cost divided by .5). Used to determine Standard Cost on WCSS (which is 50% of the list price for these product codes).Required. Transfer Cost per ordering/packaging unit of measure.Required. Price that will be billed to customer upon order. If Price Breaks, enter "Price Breaks" and note them on separate spreadsheet.Required. Replacement Cost per Packaging/ordering UOM.Click here for an explanation of this field; otherwise, type NA.Optional. Used to assist customer with internal Chargebacks to end users. (per packaging/ordering UOM)IMPORTANT: This information must match the DocMan record.

    Click here for explanation of each value in the pull-down menu.IMPORTANT: This information must match the DocMan record.IMPORTANT: This information must match the DocMan record.

    Date on the publication.Click here for explanation of each value in the pull-down menu.Indicate Yes or No. Enter Yes if the item is a sequentially numbered item.Describe the details behind the sequentially numbered item, such as:- Record Sequence Shipped: whse will record the sequence numbers that shipped- Ship in Sequence Record: required to ship products in particular sequence and the whse records the numbersRequired: Enter the word DIGITAL or the word OFFSET, which ever one describes the production pricing used for this itemRequired: If PDF is to be retained in the DAS enter DAS in this field, if item is part of eCreate or Custom Docs put CUSTOM in this field.Typically a Book.

    Click here for explanation of each value in the pull-down menu.Click here for explanation of each value in the pull-downClick here for explanation of each value in the pull-down menu.Optional: Use when finished product stored in the warehouse is to be inserted into the construction of a JIT book.IMPORTANT: Not Trim Size width

    This is the width of the paper on which the publication is printed.IMPORTANT: Not Trim Size length

    This is the length of the paper on which the publication is printed.Click here for explanation of how to determine the information required.Click here for explanation of how to determine the information required.Optional: Use when product is being printed on Shell Stock. Provide warehoused WCSS Item nu,mber of product to be used in the production of JIT item.Click here for explanation of how to determine the information required.The pull-down menu lists the most common choices.

    Click here for a full list of the available choices.

    If you use a choice not in the pull-down list, type the value in the cell below the pull-down menu.If item uses tabs; otherwise, NA.If needed; otherwise type NA.If item used in a binder; otherwise, NA.If item used in a binder; otherwise, NA.If item used in a binder; otherwise, NA.If item used in a binder; otherwise, NA.If publication is thermal tape bound; otherwise, NA.Click here to see the available finished trim sizes.

    The sizes are listed - width x length.Click here to see the available finished trim sizes.

    The sizes are listed - width x length.If publication is Book [B] and stapled; otherwise, NA.Click here for a list of possible drill locationsIf publication uses padding; otherwise, NA.If publication is a notepad or message pad; otherwise, NA.Click here for explanation of each value in the pull-down menu.Click here for explanation of each value in the pull-down menu.Use this column to list:- Cover Stock- Text Stock- Cover Ink- Text Ink

    Also use to indicate any other production or finishing requirements not provided in previous columns

    Click here for an explanation of the available Cover Stock, Cover Ink and Text Ink values.List only if pubication is used in manufacturing; otherwise, leave blank.

    See DocMan for the Cost Center selections associated with each Business Group.RRD must provide this informationRRD must provide this informationRRD must provide this informationRRD must provide this information

    &CItem Setup Sheet for Conversion Transfers

    &LJIT-D-print Spreadsheet&CREF046&R&D &T

    Click here for explanation of each value in the pull-down

    Method of packaging for publication shipment

    Click here for explanation of each value in the pull-down

    IMPORTANT: This information must match the DocMan record.

    Click here for explanation of each value in the pull-down menu.

    Click here for explanation of each value in the pull-down menu.

    Typically a Book.

    Click here for explanation of each value in the pull-down menu.

    Click here for explanation of each value in the pull-down menu.

    Click here for explanation of how to determine the information required.

    Click here for explanation of how to determine the information required.

    Click here for explanation of how to determine the information required.

    The pull-down menu lists the most common choices.

    Click here for a full list of the available choices.

    If you use a choice not in the pull-down list, type the value in the cell below the pull-down menu.

    Click here to see the available finished trim sizes.

    The sizes are listed - width x length.

    Click here to see the available finished trim sizes.

    The sizes are listed - width x length.

    Click here for a list of possible drill locations

    Click here for explanation of each value in the pull-down menu.

    Click here for explanation of each value in the pull-down menu.

    Use this column to list:- Cover Stock- Text Stock- Cover Ink- Text Ink

    Also use to indicate any other production or finishing requirements not provided in previous columns

    Click here for an explanation of the available Cover Stock, Cover Ink and Text Ink values.

    Click here for an explanation of this field; otherwise, type NA.

    IN, RN pub type specs

    dPrint?Content/Comp #Split Shipment Indicator FlagWCSS Item NumberCustomer Item NumberItem DescriptionProducing PlantJob NumberReplenishing PlantPlant CodeProduct CodePackaging/Ordering UOMQty per Packaging/Ordering UOMList Price Per EaTransfer Cost per EaSell Price per EaStandard Cost (per Ea)Min Order Qty (in eaches)Multiple Order Qty (in EachesChargeback PriceItem Reference #1Item Reference #2Revision FieldMax Order Qty (in eaches)Sequentially Numbered Item?Sequentially Numbered Item - DetailsPriced for Digital or OffsetContent File LocationItem Category Form (F) Book (B)Item SubtypeOrientationSides PrintedCSS/JLS Stock ComponetPaper Size WidthPaper Size LengthNo of Forms to a SheetPage QtySheets QtyCSS/JLS Production StockPaper Stock TypePaper Stock WeightPaper Stock ColorStack OffsetTab Size# of TabsBinder SizeBinder ColorBinder Ring TypeBinder Transparency (clearview or matt)Thermal Tape ColorTrim Size WidthTrim Size LengthStitching LocationDrilling SizeDrilling LocationGlue Location# / PadFold TypeFold At# / Poly# / BoxCommentsCross Reference Item Number 1

    Publication NumberPublication TitlePackaging/Ordering Unit Of MeasureQty per Packaging/Ordering Unit of MeasureMin Order QtyMultiple Order QtyBusiness GroupCost CenterRevision DateMax Order QtyItem CategoryForm (F) or Book (B)Binding/StitchingOrientationSides PrintedPrinting Paper Size WidthPrinting Paper Size LengthNumber of Forms to a SheetPage Count of PublicationNumber of Sheets Required to PrintCSS/JLS Production StockPaper Stock TypePaper Stock WeightPaper Stock ColorStack OffsetTab SizeNumber of Tabs NeededBinder SizeBinder ColorBinder Ring TypeBinder TransparencyThermal Tape ColorFinished Trim Size WidthFinished Trim Size LengthStitching LocationDrill Hole SizeNumber and Location of Drill HolesGlue LocationNumber of Pages per PadFold TypeFold AtNumber of Pieces per Poly wrapNumber of Pieces per BoxCommentsPart Number

    Are these items being setup on dPrint? (Yes or No). If yes, Inv Mgmt to check "Print Management" flag on item setup.The content/Comp # will be provided by the CSC once the spec files are loaded to the DAS (the files must be named with the WCSS item #). The content/comp# must be hardcoded to the Item message Field in WCSS. Must be a 10 Digit number that starts with an 8.Required. Setting this to yes will allow warehouse product to ship out before the JIT item is completed. Setting this to no will hold all warehoused items until the printing of this item is complete. Please indicate Y or N.** Note: Each item with a Y will always ship separately even if produced at the same time as like items.Optional. 15 Characters Max. If the WCSS number provided already exists in the system, then Inventory Management will assign a random WCSS number.30 characters maximum.Cannot use quote symbol, that is--"--.Required. Which plant/Print Center will produce this item?Required. To be provided from the producing plant for JIT s/uRequired: What is the plant code of the plant that has owning rights to the dPrint files? If produced at multiple plants there can be only one owning plant.Required. What is the plant code of the facility that will produce this item? (see "Plant and Whse Codes" tab below)Required. Enter one of the applicable product.Method of packaging for publication shipment

    Click here for explanation of each value in the pull-downRequired. This field auto-calculates (transfer cost divided by .5). Used to determine Standard Cost on WCSS (which is 50% of the list price for these product codes).Required. Transfer Cost per ordering/packaging unit of measure.Required. Price that will be billed to customer upon order. If Price Breaks, enter "Price Breaks" and note them on separate spreadsheet.Required. Replacement Cost per Packaging/ordering UOM.Click here for an explanation of this field; otherwise, type NA.Optional. Used to assist customer with internal Chargebacks to end users. (per packaging/ordering UOM)IMPORTANT: This information must match the DocMan record.

    Click here for explanation of each value in the pull-down menu.IMPORTANT: This information must match the DocMan record.IMPORTANT: This information must match the DocMan record.

    Date on the publication.Click here for explanation of each value in the pull-down menu.Indicate Yes or No. Enter Yes if the item is a sequentially numbered item.Describe the details behind the sequentially numbered item, such as:- Record Sequence Shipped: whse will record the sequence numbers that shipped- Ship in Sequence Record: required to ship products in particular sequence and the whse records the numbersRequired: Enter the word DIGITAL or the word OFFSET, which ever one describes the production pricing used for this itemRequired: If PDF is to be retained in the DAS enter DAS in this field, if item is part of eCreate or Custom Docs put CUSTOM in this field.Typically a Book.

    Click here for explanation of each value in the pull-down menu.Click here for explanation of each value in the pull-downClick here for explanation of each value in the pull-down menu.Optional: Use when finished product stored in the warehouse is to be inserted into the construction of a JIT book.IMPORTANT: Not Trim Size width

    This is the width of the paper on which the publication is printed.IMPORTANT: Not Trim Size length

    This is the length of the paper on which the publication is printed.Click here for explanation of how to determine the information required.Click here for explanation of how to determine the information required.Optional: Use when product is being printed on Shell Stock. Provide warehoused WCSS Item nu,mber of product to be used in the production of JIT item.Click here for explanation of how to determine the information required.The pull-down menu lists the most common choices.

    Click here for a full list of the available choices.

    If you use a choice not in the pull-down list, type the value in the cell below the pull-down menu.If item uses tabs; otherwise, NA.If needed; otherwise type NA.If item used in a binder; otherwise, NA.If item used in a binder; otherwise, NA.If item used in a binder; otherwise, NA.If item used in a binder; otherwise, NA.If publication is thermal tape bound; otherwise, NA.Click here to see the available finished trim sizes.

    The sizes are listed - width x length.Click here to see the available finished trim sizes.

    The sizes are listed - width x length.If publication is Book [B] and stapled; otherwise, NA.Click here for a list of possible drill locationsIf publication uses padding; otherwise, NA.If publication is a notepad or message pad; otherwise, NA.Click here for explanation of each value in the pull-down menu.Click here for explanation of each value in the pull-down menu.Use this column to list:- Cover Stock- Text Stock- Cover Ink- Text Ink

    Also use to indicate any other production or finishing requirements not provided in previous columns

    Click here for an explanation of the available Cover Stock, Cover Ink and Text Ink values.List only if pubication is used in manufacturing; otherwise, leave blank.

    MP-IN001F-EN-P December 2008Installation Instructions, MP-Series Brushless Servo Motor with100 mm to 165 mm Frame SizeEA1NAMarketing Commercial1906612/02/20085FNAPORTRAITSIMPLEXRRD must provide this informationRRD must provide this information4241PLAIN20#WhiteRRD must provide this informationNANANANANANANA5.58.5NANANANANAHALF5.5 x 8.550RRD must provide this informationCover/Text Stock 60# White OffsetPN 394872-P01

    Click here for explanation of each value in the pull-down

    Method of packaging for publication shipment

    Click here for explanation of each value in the pull-down

    IMPORTANT: This information must match the DocMan record.

    Click here for explanation of each value in the pull-down menu.

    Click here for explanation of each value in the pull-down menu.

    Typically a Book.

    Click here for explanation of each value in the pull-down menu.

    Click here for explanation of each value in the pull-down menu.

    Click here for explanation of how to determine the information required.

    Click here for explanation of how to determine the information required.

    Click here for explanation of how to determine the information required.

    The pull-down menu lists the most common choices.

    Click here for a full list of the available choices.

    If you use a choice not in the pull-down list, type the value in the cell below the pull-down menu.

    Click here to see the available finished trim sizes.

    The sizes are listed - width x length.

    Click here to see the available finished trim sizes.

    The sizes are listed - width x length.

    Click here for a list of possible drill locations

    Click here for explanation of each value in the pull-down menu.

    Click here for explanation of each value in the pull-down menu.

    Use this column to list:- Cover Stock- Text Stock- Cover Ink- Text Ink

    Also use to indicate any other production or finishing requirements not provided in previous columns

    Click here for an explanation of the available Cover Stock, Cover Ink and Text Ink values.

    Click here for an explanation of this field; otherwise, type NA.

    UM, RM, PM pub type specs

    dPrint?Content/Comp #Split Shipment Indicator FlagWCSS Item NumberCustomer Item NumberItem DescriptionProducing PlantJob NumberReplenishing PlantPlant CodeProduct CodePackaging/Ordering UOMQty per Packaging/Ordering UOMList Price Per EaTransfer Cost per EaSell Price per EaStandard Cost (per Ea)Min Order Qty (in eaches)Multiple Order Qty (in EachesChargeback PriceItem Reference #1Item Reference #2Revision FieldMax Order Qty (in eaches)Sequentially Numbered Item?Sequentially Numbered Item - DetailsPriced for Digital or OffsetContent File LocationItem Category Form (F) Book (B)Item SubtypeOrientationSides PrintedCSS/JLS Stock ComponetPaper Size WidthPaper Size LengthNo of Forms to a SheetPage QtySheets QtyCSS/JLS Production StockPaper Stock TypePaper Stock WeightPaper Stock ColorStack OffsetTab Size# of TabsBinder SizeBinder ColorBinder Ring TypeBinder Transparency (clearview or matt)Thermal Tape ColorTrim Size WidthTrim Size LengthStitching LocationDrilling SizeDrilling LocationGlue Location# / PadFold TypeFold At# / Poly# / BoxCommentsCross Reference Item Number 1

    Publication NumberPublication TitlePackaging/Ordering Unit Of MeasureQty per Packaging/Ordering Unit of MeasureMin Order QtyMultiple Order QtyBusiness GroupCost CenterRevision DateMax Order QtyItem CategoryForm (F) or Book (B)Binding/StitchingOrientationSides PrintedPrinting Paper Size WidthPrinting Paper Size LengthNumber of Forms to a SheetPage Count of PublicationNumber of Sheets Required to PrintCSS/JLS Production StockPaper Stock TypePaper Stock WeightPaper Stock ColorStack OffsetTab SizeNumber of Tabs NeededBinder SizeBinder ColorBinder Ring TypeBinder TransparencyThermal Tape ColorFinished Trim Size WidthFinished Trim Size LengthStitching LocationDrill Hole SizeNumber and Location of Drill HolesGlue LocationNumber of Pages per PadFold TypeFold AtNumber of Pieces per Poly wrapNumber of Pieces per BoxCommentsPart Number

    Are these items being setup on dPrint? (Yes or No). If yes, Inv Mgmt to check "Print Management" flag on item setup.The content/Comp # will be provided by the CSC once the spec files are loaded to the DAS (the files must be named with the WCSS item #). The content/comp# must be hardcoded to the Item message Field in WCSS. Must be a 10 Digit number that starts with an 8.Required. Setting this to yes will allow warehouse product to ship out before the JIT item is completed. Setting this to no will hold all warehoused items until the printing of this item is complete. Please indicate Y or N.** Note: Each item with a Y will always ship separately even if produced at the same time as like items.Optional. 15 Characters Max. If the WCSS number provided already exists in the system, then Inventory Management will assign a random WCSS number.30 characters maximum.Cannot use quote symbol, that is--"--.Required. Which plant/Print Center will produce this item?Required. To be provided from the producing plant for JIT s/uRequired: What is the plant code of the plant that has owning rights to the dPrint files? If produced at multiple plants there can be only one owning plant.Required. What is the plant code of the facility that will produce this item? (see "Plant and Whse Codes" tab below)Required. Enter one of the applicable product.Method of packaging for publication shipment

    Click here for explanation of each value in the pull-downRequired. This field auto-calculates (transfer cost divided by .5). Used to determine Standard Cost on WCSS (which is 50% of the list price for these product codes).Required. Transfer Cost per ordering/packaging unit of measure.Required. Price that will be billed to customer upon order. If Price Breaks, enter "Price Breaks" and note them on separate spreadsheet.Required. Replacement Cost per Packaging/ordering UOM.Click here for an explanation of this field; otherwise, type NA.Optional. Used to assist customer with internal Chargebacks to end users. (per packaging/ordering UOM)IMPORTANT: This information must match the DocMan record.

    Click here for explanation of each value in the pull-down menu.IMPORTANT: This information must match the DocMan record.IMPORTANT: This information must match the DocMan record.

    Date on the publication.Click here for explanation of each value in the pull-down menu.Indicate Yes or No. Enter Yes if the item is a sequentially numbered item.Describe the details behind the sequentially numbered item, such as:- Record Sequence Shipped: whse will record the sequence numbers that shipped- Ship in Sequence Record: required to ship products in particular sequence and the whse records the numbersRequired: Enter the word DIGITAL or the word OFFSET, which ever one describes the production pricing used for this itemRequired: If PDF is to be retained in the DAS enter DAS in this field, if item is part of eCreate or Custom Docs put CUSTOM in this field.Typically a Book.

    Click here for explanation of each value in the pull-down menu.Click here for explanation of each value in the pull-downClick here for explanation of each value in the pull-down menu.Optional: Use when finished product stored in the warehouse is to be inserted into the construction of a JIT book.IMPORTANT: Not Trim Size width

    This is the width of the paper on which the publication is printed.IMPORTANT: Not Trim Size length

    This is the length of the paper on which the publication is printed.Click here for explanation of how to determine the information required.Click here for explanation of how to determine the information required.Optional: Use when product is being printed on Shell Stock. Provide warehoused WCSS Item nu,mber of product to be used in the production of JIT item.Click here for explanation of how to determine the information required.The pull-down menu lists the most common choices.

    Click here for a full list of the available choices.

    If you use a choice not in the pull-down list, type the value in the cell below the pull-down menu.If item uses tabs; otherwise, NA.If needed; otherwise type NA.If item used in a binder; otherwise, NA.If item used in a binder; otherwise, NA.If item used in a binder; otherwise, NA.If item used in a binder; otherwise, NA.If publication is thermal tape bound; otherwise, NA.Click here to see the available finished trim sizes.

    The sizes are listed - width x length.Click here to see the available finished trim sizes.

    The sizes are listed - width x length.If publication is Book [B] and stapled; otherwise, NA.Click here for a list of possible drill locationsIf publication uses padding; otherwise, NA.If publication is a notepad or message pad; otherwise, NA.Click here for explanation of each value in the pull-down menu.Click here for explanation of each value in the pull-down menu.Use this column to list:- Cover Stock- Text Stock- Cover Ink- Text Ink

    Also use to indicate any other production or finishing requirements not provided in previous columns

    Click here for an explanation of the available Cover Stock, Cover Ink and Text Ink values.List only if pubication is used in manufacturing; otherwise, leave blank.

    EA1NAMarketing CommercialSee DocMan for the Cost Center selections associated with each Business Group.5BPERFECTPORTRAITHEAD2HEADRRD must provide this informationRRD must provide this information2PLAIN20#WhiteRRD must provide this informationNANANANANANANA8.511NA1/4"3LEFTLEFTNANANARRD must provide this informationCover Stock = 90# White IndexText Stock = 20# White Opaque BondCover Ink = BlackText Ink = BlackNA

    Click here for explanation of each value in the pull-down

    Method of packaging for publication shipment

    Click here for explanation of each value in the pull-down

    IMPORTANT: This information must match the DocMan record.

    Click here for explanation of each value in the pull-down menu.

    Click here for explanation of each value in the pull-down menu.

    Typically a Book.

    Click here for explanation of each value in the pull-down menu.

    Click here for explanation of each value in the pull-down menu.

    Click here for explanation of how to determine the information required.

    Click here for explanation of how to determine the information required.

    Click here for explanation of how to determine the information required.

    The pull-down menu lists the most common choices.

    Click here for a full list of the available choices.

    If you use a choice not in the pull-down list, type the value in the cell below the pull-down menu.

    Click here to see the available finished trim sizes.

    The sizes are listed - width x length.

    Click here to see the available finished trim sizes.

    The sizes are listed - width x length.

    Click here for a list of possible drill locations

    Click here for explanation of each value in the pull-down menu.

    Click here for explanation of each value in the pull-down menu.

    Use this column to list:- Cover Stock- Text Stock- Cover Ink- Text Ink

    Also use to indicate any other production or finishing requirements not provided in previous columns

    Click here for an explanation of the available Cover Stock, Cover Ink and Text Ink values.

    Click here for an explanation of this field; otherwise, type NA.

    AP, PP pub type specs

    dPrint?Content/Comp #Split Shipment Indicator FlagWCSS Item NumberCustomer Item NumberItem DescriptionProducing PlantJob NumberReplenishing PlantPlant CodeProduct CodePackaging/Ordering UOMQty per Packaging/Ordering UOMList Price Per EaTransfer Cost per EaSell Price per EaStandard Cost (per Ea)Min Order Qty (in eaches)Multiple Order Qty (in EachesChargeback PriceItem Reference #1Item Reference #2Revision FieldMax Order Qty (in eaches)Sequentially Numbered Item?Sequentially Numbered Item - DetailsPriced for Digital or OffsetContent File LocationItem Category Form (F) Book (B)Item SubtypeOrientationSides PrintedCSS/JLS Stock ComponetPaper Size WidthPaper Size LengthNo of Forms to a SheetPage QtySheets QtyCSS/JLS Production StockPaper Stock TypePaper Stock WeightPaper Stock ColorStack OffsetTab Size# of TabsBinder SizeBinder ColorBinder Ring TypeBinder Transparency (clearview or matt)Thermal Tape ColorTrim Size WidthTrim Size LengthStitching LocationDrilling SizeDrilling LocationGlue Location# / PadFold TypeFold At# / Poly# / BoxCommentsCross Reference Item Number 1

    Publication NumberPublication TitlePackaging/Ordering Unit Of MeasureQty per Packaging/Ordering Unit of MeasureMin Order QtyMultiple Order QtyBusiness GroupCost CenterRevision DateMax Order QtyItem CategoryForm (F) or Book (B)Binding/StitchingOrientationSides PrintedPrinting Paper Size WidthPrinting Paper Size LengthNumber of Forms to a SheetPage Count of PublicationNumber of Sheets Required to PrintCSS/JLS Production StockPaper Stock TypePaper Stock WeightPaper Stock ColorStack OffsetTab SizeNumber of Tabs NeededBinder SizeBinder ColorBinder Ring TypeBinder TransparencyThermal Tape ColorFinished Trim Size WidthFinished Trim Size LengthStitching LocationDrill Hole SizeNumber and Location of Drill HolesGlue LocationNumber of Pages per PadFold TypeFold AtNumber of Pieces per Poly wrapNumber of Pieces per BoxCommentsPart Number

    Are these items being setup on dPrint? (Yes or No). If yes, Inv Mgmt to check "Print Management" flag on item setup.The content/Comp # will be provided by the CSC once the spec files are loaded to the DAS (the files must be named with the WCSS item #). The content/comp# must be hardcoded to the Item message Field in WCSS. Must be a 10 Digit number that starts with an 8.Required. Setting this to yes will allow warehouse product to ship out before the JIT item is completed. Setting this to no will hold all warehoused items until the printing of this item is complete. Please indicate Y or N.** Note: Each item with a Y will always ship separately even if produced at the same time as like items.Optional. 15 Characters Max. If the WCSS number provided already exists in the system, then Inventory Management will assign a random WCSS number.30 characters maximum.Cannot use quote symbol, that is--"--.Required. Which plant/Print Center will produce this item?Required. To be provided from the producing plant for JIT s/uRequired: What is the plant code of the plant that has owning rights to the dPrint files? If produced at multiple plants there can be only one owning plant.Required. What is the plant code of the facility that will produce this item? (see "Plant and Whse Codes" tab below)Required. Enter one of the applicable product.Method of packaging for publication shipment

    Click here for explanation of