mrs500 abrasive recovery system...founded in 1978, international surface technologies (ist) is a...

The reference in sandblasTing

general brochure

MRS500 abRaSive RecoveRy System

(with DcM200 anD PPb 646)

CSA Listed Mark Canada

Bobcat Storage Hopper - General brochure 2


table of contentS

Page

TaBle of conTenTS ..........................................................................................................................................................................................................2

feaTureS ......................................................................................................................................................................................................................................3

coMPonenTS DeScrIPTIon ......................................................................................................................................................................................4

floor Plan ................................................................................................................................................................................................................................5

How IT workS .........................................................................................................................................................................................................................6

warranTY InforMaTIon / TecHnIcal aSSISTance ....................................................................................................................7



featuReS

technical

R.o.i. (Return on investment)

The ISTblast Pneumatic recovery System MrS500 can be designed to minimize budget impact in a shallow and space saving design and can be easy to install and requires limited maintenance.

The ISTblast Pneumatic recovery System MrS500 can utilize your existing blast and safety equipment. The fundamentals behind an effective Recovery Systems are to recover, recycle and re-use the abrasive.

Please contact one of our specialists in surface treatment.

they will be able to analyze your needs and evaluate all the technical and financial benefits associated with our recovery and recycling systems.

recycling abrasives will enable the user to achieve considerable savings in abrasives consumption while protecting the environment from harmful sandblast dust.

Steel grit abrasives can be recycled and used up to 100 times compared to only on use with the non-recyclable media.The non-recyclable sandblasting abrasives are low in cost but they can only be used for one sandblasting cycle. Because of their fragile molecular structure, they deteriorate quickly while generating harmful sandblasting dust and significantly reduce the visibility of the operators.

DeScRiPtion Silica SanD Steel GRit SavinGS $/ Day

lbs. per day 4 000 4 000 --/--

Abrasive (price/lbs) x % breakdown ($0.12 x 4000)x100 % = $ 480

($0.75 x 4000) x 5 % = $ 150 $ 330.00

cleaning 4h x $ 25 2h x $ 25 $ 50.00

abrasive disposal cost $8 / day $0.40 / day $ 7.60

additional electrical cost (600V - 8a) $0.00 / day $6.00 / day - $ 6.00

Recyclable abrasives vs non-Recyclable abrasives (consumption @ 4 000 lb / day)

total savings per day : $ 381.60

MRS500 high performance system consists of : • a vacuum dust collector, • an abrasive recycler, • a storage hopper,• a pressure vessel,• a media adder• a sucction head and blast hoses



coMPonentS DeScRiPtion

abrasive blast room

recycler

Dust collector

Storage hopper

Dust barrel

Media conveyor hose

Media conveyorhose

Main control panelPressure vessel

Gulper

Hand wand



123

33

901/2

flooR Plan

nB : Dimensions are in inches

elevation view

top view



Suction heads

Cyclonic Separator

Media

Du

st

Du

st

+m

ed

ia

Butterfly

Valves

Storage Hopper

Pressure

vessel

Dust

collector

Dust collection

barrel

Overpressure plunger hose

Abrasive Blast Room

Lights

how it woRkS

Turn on the Main Switch 1

Start the DuST collecTor 2 , the BlaST system 3 and the MrS 4 . Make sure that the level of abrasive in the pressure vessel is maximum 2000 pounds of steel grit.

open the main air supply valve and adjust the air pressure at the inlet of pressure vessel to the desired blasting pressure.

Pressurize the pressure vessels with the control unit by turning the switches to PreSSurIzeD VeSSel #1 & #2 5 . to on. The vessels should pressurize at the blasting pressure already preset. Depending how your are using your blasting process, you can control it by turning on the switches PreSSure 6 for details see the Pressure Vessel Instruction Manual.

The air and the abrasive will come out after the remote signal has been done. wait a few seconds in order for the stream to stabilise.If the amount of abrasive seems insufficient or too important, please make an adjustment. Adjust the amount of abrasive to the nozzle by using the abrasive metering valve PMV186 below the abrasive pressure vessel. After a certain period of sandblasting, pressure vessel will be emptied of its contents, and the jet will consist solely of air. If your sandblasting room floor has a pit partially covering it, it may be that the majority of the abrasive was sprayed othe floor next to the pit. Push all of the abrasive in the pit so that the recovery system can draw the abrasive towards the pressure vessel, and wait until all of the abrasive is transferred to the pressure vessel.



waRRanty infoRMation / technical aSSiStance

ISTblast is a registered trademark of :

For more information, prices or technical assistance,contact your local IST distributor or call / fax our

consumer Information numbers :tel.: 1 877 629-8202 & 450 963-4400 faX : 450 963-5122

or visit us at :www.istblast.com

www.istblast.com www.istsurface.com

4160 Industriel Blvd.Laval, QuebecH7l 6H1 canada

T : 1 877 629-8202f : 450 [email protected] 20

16-1

0-05

ISTblast is a registered trademark of

International Surface Technologies


benefits of owning an iStblast abrasive blast Room : • Significant cost savings since abrasives can be collected, sorted and recycled • Increase in productivity since you can blast 24/7 indoors

industrial applications

innovative anD leaDinG technoloGy

Founded in 1978, International Surface Technologies (IST) is a North American leader in abrasive blast rooms, sandblasting cabinets and portable sandblasting equipment. The company’s success is based on its unwavering commitment to technical excellence, world-class manufacturing and unparalleled customer service.

Working closely with qualified distributors and abrasive users, IST offers systems, products and technologies that set the quality standard in a wide range of surface treatment applications. IST provides equipment for a wide range of industries for preparing surfaces to receive paint applications or for strengthening surface profiles to resist wear and tear.

IST’s ongoing investment in abrasive blasting equipment and research and development will continue to provide innovative solutions to a diverse global market. Call today for product information, to request a demonstration or for a free quote.

• General Manufacturing• Industrial Equipment• Metal forming

• Aerospace and Aviation• Rail and Transit• Marine

• Automotive• Petroleum

mrs500 abrasive recovery system...founded in 1978, international surface technologies (ist) is a...

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