mst sterilizer overview - chẤt lƯỢngtmcvietnam.com/images/stores/2014/05/14/tapac...
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![Page 1: MST sterilizer overview - CHẤT LƯỢNGtmcvietnam.com/images/stores/2014/05/14/TAPAC ext_Sterilizers MST... · Belimed‘s new product design ... Convenient and transparent user](https://reader031.vdocuments.net/reader031/viewer/2022021521/5b81b3417f8b9ae47b8ce435/html5/thumbnails/1.jpg)
MST sterilizer overview
![Page 2: MST sterilizer overview - CHẤT LƯỢNGtmcvietnam.com/images/stores/2014/05/14/TAPAC ext_Sterilizers MST... · Belimed‘s new product design ... Convenient and transparent user](https://reader031.vdocuments.net/reader031/viewer/2022021521/5b81b3417f8b9ae47b8ce435/html5/thumbnails/2.jpg)
2 B-SAG | July 2009 | VEEX/MBE|
MST medical steam sterilizers
for 1 to 18 sterilization units
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3 B-SAG | July 2009 | VEEX/MBE|
Medical steam sterilizers MST-H
MST-H series with horizontal sliding doors
Usable chamber volumes from 4 to 18 sterilization units (StU)
Flexible loading height from floor level 0, 350 up to 650 mm
Extended door seal life; six times longer than comparable systems due to high precision milled sealing slot
Stainless steel piping with minimal flange connections
Can be networked and integrated in existing IT systems and CSSD management software
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4 B-SAG | July 2009 | VEEX/MBE|
Medical steam sterilizers MST-H
with horizontal sliding doors
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5 B-SAG | July 2009 | VEEX/MBE|
MST-V Series with vertical sliding doors and usable chamber volumes of 4 to 12 StU
The most compact sterilizer in its class (only 990 mm width including maintenance access)
Water-saving and temperature tolerance due to integrated gas jet pump
Extended door seal life; six times longer than
comparable systems due to high precision milled
sealing slot
Can be networked and integrated in existing IT
systems and CSSD management software
Medical steam sterilizers MST-V
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6 B-SAG | July 2009 | VEEX/MBE|
Model Chamber volume Dimensions Loading
heigth
Single-door Two-door StU1) Litres H x W x D (mm) (mm)
6-6-6 VS1 6-6-6 VS2 4 305 1970 x 990 x 1095 (11202)) 785
6-6-9 VS1 6-6-9 VS2 6 440 1970 x 990 x 1395 (14202)) 785
6-6-12 VS1 6-6-12 VS2 8 595 1970 x 990 x 1750 (17752)) 785
6-6-18 VS1 6-6-18 VS2 12 870 1970 x 990 x 2395 (24202)) 785
1) 1 StU = 300 x 300 x 600 mm2) Two-door version
Medical steam sterilizers MST-V
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7 B-SAG | July 2009 | VEEX/MBE|
Improved work quality:
Belimed‘s new product design
Modern product
Green glass doors combined with high
quality stainless steel, white HI-MACS®
material and white glass operating panels
Easy cleaning
No protruding elements, grooves or corners
Operating panel behind glass
HI-MACS® is robust and easy to clean
Consistent and ergonomic operation
Process status display visible at a
distance
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8 B-SAG | July 2009 | VEEX/MBE|
Convenient and transparent user
guidance with CP-TOP
Consistent operating interface for all
systems (Washers and sterilizers):
Low training requirement
Fewer operating errors
Simplified maintenance
Very bright, illuminated colour display
Operator control panel is located at an
ergonomically ideal height for all
Belimed systems
Simple touch button operation with
acoustic confirmation
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9 B-SAG | July 2009 | VEEX/MBE|
Convenient and transparent user
guidance – Unclean side
Login and user administration
Process control
Selection of 10 standard programs
Door functions
Autodiagnosis system and alarm
acknowledgement
Service and maintenance
functions
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10 B-SAG | July 2009 | VEEX/MBE|
Factory-Set cycles and values
No. CycleSterilize-
Temp.
Sterilize-
Time
Dry-
TimeRecommended load
1 Instruments 134°C 5 min11 min
+ 2x3 min
Instrumentes, packed in cloths or Containers,
max. 10 kg / Stu (gross weight)
2 Textiles 134°C 5 min 6 minTextiles, utensils
max. 7.5 kg / Stu
3 Rubber 121°C 20 min 6 minRubber, Textils, utensils
max. 7.5 kg / Stu
4 Heating up & VPR 134°C 5 min 3 min No load
5 Bowie Dick Test 134°C 3.5 min 3 min Bowie-Dick Test (3M, GKE…)
6 Vacuum leakage test - - - No load
7 Heavy Instruments 134°C 5 min11 min.
+ 4x3 min
Instruments packed in Containers
max. 15 kg / Stu (gross weight)
8 Porous goods 125°C 20 min 6 minTextiles, Instruments, packed in clothes
max. 7.5 kg / Stu
9 Gravity 121°C 20 min -Single, non vacuum proof items, open or single
packaging. No Mixed loads.
10 Special 134°C 60 min 6 min Textiles, Utensils, Instruments
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11 B-SAG | July 2009 | VEEX/MBE|
Operating unit design: Screen
StatusGeneral information, incl. time and date, error messages, transport unit status …
Menu selectionSwitching between info menu and main menu. The respective active menu is displayed below. Each time the button is pressed you jump directly into the other menu
CommunicationThe function selected at your current location is always displayed.
SelectionThe selection is highlighted. Start the action with the confirm button
ActionVarious actions are offered here: Scroll, Return, Delete…
Status bar
Selection
window
Action bar
Menu selection
Communication
bar
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12 B-SAG | July 2009 | VEEX/MBE|
Operating unit design: Buttons
Menu button:
Main menu
Information menu
Selection buttons
Action buttons
Confirm button
Button blocks:
Menu
Selection
Action
Confirmation
Each button that is active
and can be pressed is
displayed with a lit LED.
Non-lit buttons cannot be
pressed.
Acoustic confirmation of
the button press
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13 B-SAG | July 2009 | VEEX/MBE|
Convenient and transparent user
guidance - Clean side
Presentation in display:
Date/time
Sterilization program
Current program step
Error messages
Pictogram:
Loading or unloading automatic activated
Status chamber and door
LED:
Maintenance / error messages
Cycle runs
Door locked
Button:
Open/close door
Replace door seal
Switch on/off transit block on the unloading side
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14 B-SAG | July 2009 | VEEX/MBE|
Always up to date –
Process status display
Display of the remaining time, readiness to load and unload or error messages
Display in the form of an analogue clock by means of LED technology
Display of the remaining run time of over 60 minutes in the form of a fast moving clockhand
Presentation of a remaining run time under 60 minutes in the form of a fill-up clock
Visualisation of process completion with a full, blinking clock
Status display disappears on opening the door
Indication of a process error with a complete, red blinking clock
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15 B-SAG | July 2009 | VEEX/MBE|
Easy access for servicing
Full-surface opening on both sides
Control cabinet can be folded
to the side
Large area of free access to
technical installations
Front access, no side access
needed
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16 B-SAG | July 2009 | VEEX/MBE|
High level system control
Only components from well known top
class suppliers
Easy service access and remote
diagnostics with web server in the PLC
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17 B-SAG | July 2009 | VEEX/MBE|
High quality sterilizer pressure chamber
Chamber and jacket made of 1.4404 (316L) steel, better properties than 1.4571 (316Ti)
Controlled, easy sliding, motor driven solid stainless steel doors
Well proven chamber sealing system with precise milled sealing groove
Approved according to PED and ASME-Code "U-Stamp"
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18 B-SAG | July 2009 | VEEX/MBE|
What to expect from a Belimed sterilizer
According to alternating stress calculations for
Belimed Sterilizers a pressure vessel check is
again after 50,000 cycles scheduled.
10 cycles per day by 250 working days
= 2,500 cycles/year
50,000 / 2,500 = in hospital use the
next pressure vessel check must be
done after 20 years
20 cycles per day (industrial use) by
250 working days =
5,000 cycles/year
50,000 / 5,000 = in industrial use the
next pressure vessel check must be
done after 10 years
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19 B-SAG | July 2009 | VEEX/MBE|
unused litres =
more energy consumption
In terms of capacity not the chamber volume itself is important but how
many containers can be loaded per cycle
Cubic sterilization chamber
Belimed sterilizer with cubic chamber
Same capacity as round chamber but less litres chamber volume and therefore less energy consumption
Conventional sterilizer with round chamber
Same capacity as cubic chamber but bigger chamber volume (more litres) and therefore more energy consumption
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20 B-SAG | July 2009 | VEEX/MBE|
Sterilizers manufactured in the most
modern facility in Europe
Use of modern machines and tools
Reproducible quality
Short delivery times
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21 B-SAG | July 2009 | VEEX/MBE|
Proven door sealing system
Sealing frame made of solid square 1.4404
(316L) steel with milled, polished precision
channel (tolerance +/- 0.1 mm) and peripheral
full silicone seal
Low movement of the seal in the channel and
gentle coverage guarantees a long service life
The seal can be cleaned with gentle
compressed air for maintenance purposes;
program available in the system's service
mode
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22 B-SAG | July 2009 | VEEX/MBE|
Belimed door seal life –
much longer than comparable systems
Belimed door seal system
Separate production of the door frame; high precision milled door seal slot
Solid-silicone door seal is pressed by compressed air
Easy maintenance; the gasket can beblown out
Extended door seal life; six times longer than that of comparable systems
Conventional door seal systems
Welded sealing frame construction
Door seal is pressed by steam (risk of injury)
No blow out function for maintenance
Reduced lifetime of the door seal
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23 B-SAG | July 2009 | VEEX/MBE|
Steam Quality Innovation
?
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24 B-SAG | July 2009 | VEEX/MBE|
Steam Centrifugal Separator
Steam inlet
Condensate outlet
Wet steam
Dry steam
condensate
Steam outlet
...........................
...........................
.............................
.............................
Name:
Centrifugal separator
Function:
Steam drier
Description of function:
The centrifugal separator is used
to separate the water particles
from the steam.
The water particles are flung
against the cone wall by the
centrifugal force exerted by the
high flow velocity of the steam and
decelerated so that they separate
from the flow and run downwards.
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25 B-SAG | July 2009 | VEEX/MBE|
P&ID: Steam supply line 3
?
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26 B-SAG | July 2009 | VEEX/MBE|
Steam inlet in chamber
Name:
Steam baffle plate
Description of function:
Serves as a guard so that the
steam does not flow towards the
load at full speed.
.
.........................
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27 B-SAG | July 2009 | VEEX/MBE|
Vacuum system –
quiet and water-saving
Integrated, quiet water ring
vacuum pump with water saving
system and municipal water
circulation tank made of 1.4301
stainless steel
Up to 80% lower coolant water
consumption than conventional
systems
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28 B-SAG | July 2009 | VEEX/MBE|
Optional gas injector with vacuum unit
Name:
Gas ejector
Description of function:
A shear stress is produced by
internal friction and turbulence in
the boundary layer between the
fast motive medium and the
significantly slower suction
medium. This friction causes a
transfer of momentum,
i.e. the suction medium is
accelerated and entrained.
Benefits:
Vacuum pump can be operated at
a higher temperature, meaning that
the consumption of fresh water can
be reduced by approx. 40%.
Reaches a lower vacuum enabling
better drying results to be obtained
........................
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29 B-SAG | July 2009 | VEEX/MBE|
Pre-treatment
70 80 80
1800 1800
80 9090 90 90
300 300
1500 1500
Fractionated pre-vacuum
Description of function:
In the fractionated pre-vacuum process
the chamber is extracted until vacuum
and then filled with steam again. This is
repeated several times. This
progressively reduces the proportion of
air in the chamber.
At the end of the pre-treatment a ratio of
steam to air is obtained which is known
as the dilution ratio.
Old dilution ratio
7200:1
New dilution ratio
39000:1
Example: MST-H 9-6-12 (1,000 litre)
Air after post-treatment = ca. 26ml
New
Old
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30 B-SAG | July 2009 | VEEX/MBE|
Improved work efficiency
due to automatic loading and unloading
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31 B-SAG | July 2009 | VEEX/MBE|
Improved ergonomics –
by height adjustable transport carts
Transport cart for MST-H sterilizers
Working height can be adjusted to personal fit
Easy loading and unloading due to a optimal working height
Battery powered cordless for flexible use
Two button operation for safe use
Transport cart for MST-V sterilizers
Working height can be adjusted to personal fit
Easy loading and unloading due to a optimal working height
Battery powered cordless for flexible use
Memorisation of up to three different heights
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32 B-SAG | July 2009 | VEEX/MBE|
Sterilization in day clinics and CSSD’s –
Compact sterilizers VAPOFIX
VAPOFIX 3-3-6 or 3-3-9
with manual vertical door
Single or two-door version
Usable chamber space: 1 and 1,5 StU
Swiss Made, chamber made of 1.4404
EN 285 conform,
Only 600 mm wide: the largest
chamber with the smallest footprint in
its class
Optionally integrated electric steam
generator
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33 B-SAG | July 2009 | VEEX/MBE|
Sterilization in day clinics and CSSD’s –
Compact sterilizers VAPOFIX
Optional liquid cycle with flexible temperature sensor Pt 1000 and chamber pressure monitoring
Easy operation by PLC control and TOP 5000 operating panel
Integrated or stand alone batch printer
Can be networked and integrated in existing IT systems and CSSD management software
Extended door seal life than comparable systems due to high precision milled sealing slot
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34 B-SAG | July 2009 | VEEX/MBE|
Connectivity to CSSD management
software
Archive buffer Belimed ICS 8535 EX
All washer-disinfector and sterilizer data are networked and integrated in existing IT systems
ICS 8535 EX saves batch parameters of up to 100,000 cycles
Even if the CSSD management software is down the work can go on since ICS 8535 records automatically all data
Switch over to manual or batch printer documentation is not needed
MST-V
RDG 2
WD 290 WD 350 Dual-Washer
Hub/Switch
Datenerfassungs-PC
RS-485
Ethernet
Sterilisator 1
MST-H
RDG 1 Sterilisator 2
RS-485
RS-485
MST-V
RDG 2
WD 290 WD 350 Dual-Washer
Hub/Switch
Datenerfassungs-PC
RS-485
Ethernet
Sterilisator 1
MST-H
RDG 1 Sterilisator 2
RS-485
RS-485Ethernet
Data recording
Washer 1 Washer 2 Sterilizer 1 Sterilizer 2
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35 B-SAG | July 2009 | VEEX/MBE|
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