mxmax productivity intro
DESCRIPTION
Software tool for capturing reasons for production losses, driving improvement, and product mix neutral management reportingTRANSCRIPT
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ProductivityProductivity
Maximizing Asset Utilization
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ProductivityProductivity
Agenda
1. Concepts & Case Studies→Evaluate potential to add value to your operations
2. Metrics→Evaluate potential to enhance your Dashboard
3. MxMax™ Productivity →Evaluate potential to more effectively unite functions and levels into
high performance team
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Asset UtilizationAsset Utilization• Productivity “Tool” with maximum impact on the business
• Shows what to work on, value to business• Justifies initiatives & secures management support• Reveals true production performance / production impact• Improves delivery performance, increases capacity• Reduces waste & quality losses, optimizes costs
• OEE is a component of Asset Utilization(Overall Equipment Effectiveness)
• OAU: correlates directly to capacity and gross profit(Operating Asset Utilization)
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Large specialty chemicals manufacturer: 4 year result• All plants – average capacity increase >15% Globally
(>30% Asia Pacific)
Continuous lubricants plant: 1 year result• $4.6MM increase in GP (75% improvement)• 33% reduction in Mechanical Integrity incidents
Batch reactions plant: 9 month result• Capacity increased 24% (3 month rolling average)
Asset UtilizationAsset UtilizationCase StudiesCase Studies
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Asset Utilization – the ValueAsset Utilization – the Value
Eliminate Losses
True Definition of ReliabilityMake what, when, & quantity wanted
Operating Asset Utilization
True Definition of ReliabilityMake what, when, & quantity wanted
Operating Asset Utilization
Capacity / GP
Process Capability & Stability
Capacity Innovation
Decrease Constraints
Schedule Fulfillment
Efficiency
Lowest Cost Posture
Process Impact
Measure
Business Results
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Operating Asset Utilization Capacity Impact
Asset Utilization Sales Impact
Capacity Utilization Available Capacity
Overall Equipment Effectiveness Performance vs. Plan
Validated ProductionYieldQuality RateAvailability ratePerformance rate% Operational Losses% Reliability & Maintenance Losses
MetricsMetrics
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POWERFUL TOOL FOR POWERFUL TOOL FOR ASSET UTILIZATION AND OEEASSET UTILIZATION AND OEE
Productivity
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Available instantly to all functions, levels, and authorized global locationsTrue enabler for the high performance team
Major Work Processes
Type of Issue
Equi
pm ent
Details
Equi
pm
ent
DEEP ANALYSIS OFDEEP ANALYSIS OFSYSTEMIC AND SPECIFIC ISSUESSYSTEMIC AND SPECIFIC ISSUES
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Real-time Information
TRUSTED PRODUCTION METRICSTRUSTED PRODUCTION METRICS
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On-demand: eliminates data handling and report preparation
CONSISTENT MANAGEMENT CONSISTENT MANAGEMENT REPORTINGREPORTING
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EFFICIENT DATA ENTRYEFFICIENT DATA ENTRYElectronic LogbookCaptures Workforce KnowledgeEngages Operators in Continuous Improvement
Average data entry time < 5 minutesAverage data entry time < 5 minutes
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Operator ToolsOperator Tools
Operators see performanceTheir shift or batch
Prior shifts or batches
Operators see performanceTheir shift or batch
Prior shifts or batches
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• Customize terminology & setup at each plant / process
• Full Local Language capability
• Exclusive visibility to each person’s area of responsibility
Fosters Local OwnershipFosters Local Ownership
损失
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• Reports in global language versus local language
• Leverage improvements across sites global visibility
• Global terminology, Custom tri-level loss categories
Fosters Global LeverageFosters Global Leverage .
Same Graph: viewed by non-Local PersonSame Graph: viewed by non-Local Person
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ROBUST PLATFORMROBUST PLATFORM STATE OF THE ART WEB HOSTING ON THE STATE OF THE ART WEB HOSTING ON THE
AMAZON CLOUDAMAZON CLOUDReliable – Amazon EC2 offers a highly reliable environment where replacement instances can be rapidly and predictably commissioned. The service runs within Amazon’s proven network infrastructure and datacenters. The Amazon EC2 Service Level Agreement commitment is 99.95% availability.Secure – Amazon Web Services(AWS) delivers high availability and dependability.
•SAS70•Secure Design Principles•Physical Security•Redundant multiple physical location storage•DDoS, MITM, IP Spoofing, Port Scanning, Packet sniffing security
More on Security
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ProductivityProductivityEliminate Production LossesEliminate Production Losses
without IT Headaches!without IT Headaches!
No IT setup and maintenance•Web provided service•Access with standard browser•Version always current