New generation crusher upgradesReliability from past with modern day performance

© Metso© Metso2

Your aims:

We understand your aims and challenges

Maximum productivity

Your challenges:• To improve operation and

maintenance of your crushers, aiming at better working conditions for your employees

• To get even more out of your crushing without making large CAPEXLower

OPEX

Improved safety

© Metso© Metso3

We want to improve your crusher’s productivity by up to 30% with our

New generation crusher upgrades

© Metso© Metso4

How crusher upgrades work

Our upgrades are offered in easy to install kits including the instructions needed to allow your maintenance crew to do the job.

Use your maintenance crewto install it...

Our field service team is also ready to support you as needed, providing supervision or executing the complete upgrade.

...or count on Metso experts for the job

Without having to buy a new machine, you can get our new generation crusher upgrades to make you more profitable.

Choose a suitable package for your crusher

© Metso© Metso© Metso

As the OEM supplier, Metso

brings more to the table than simply

knowing the dimensional

specifications of your older machines

Metso understands

the various factors that impact

your crushers’ operating

performance

5

© Metso© Metso6

• Advanced bowl adjustment control

• Hydraulic motor bowl adjustment system

• Hydraulic tramp release and clearing system

• Jack screw locking nut• Top mount clamp cylinder• Heavy duty head• MP1250 retrofit kit• Head maintenance stand

• Super spider• Arched spider• Shimmed spider bushing• Hydraulic shell separators• Dual balance cylinder

Welcome to the new generationThere’s an optimal solution to fit your needs

Symons™ Cone crushers

Superior™ Gyratory crushers

Nordberg™HP and MP cone crushers

© Metso© Metso7

Upgrades for Symons™ cone crushers

Advanced bowl adjustment controlA revolutionary upgrade for your Symons™ crusher to improve the control of its bowl adjustment making it equivalent to Metso’s current MP and HP crusher models.

Available for: • Symons™ 7’ HD• Symons™ 7’ XHD • Symons™ 7’ SHD

Hydraulic motor bowl adjustment systemProvides faster and safer bowl adjustment, eliminating the need for a bowl locking arrangement.

Available for: • Symons™ 5½’ HD• Symons™ 7’ HD• Symons™ 7’ XHD • Symons™ 7’ SHD

Hydraulic tramp release and clearing systemHydraulic cylinders with accumulators, rather than springs, provide a faster and safer way to clear a stalled crusher.

Available for: • Symons™ 5½’ HD• Symons™ 7’ HD• Symons™ 7’ XHD • Symons™ 7’ SHD

© Metso© Metso8

Upgrades for Nordberg™ cone crushers

Jack screw locking nutThe new locking nut simplifies installation of the mantle - a minimal amount of torque applies the proper preload.

Available for: • Nordberg™ MP800• Nordberg™ MP1000 • Nordberg™ MP1250

Top mount clamp cylinderAllows for easier replacement of the clamp cylinder and simplifies maintenance.

Available for: • Nordberg™ HP800 • Nordberg™ MP800 • Nordberg™ MP1000 • Nordberg™ MP1250

Heavy duty headProvides extended longevity for demanding applications.

Available for: • Nordberg™ MP1000 • Nordberg™ MP1250

MP1250 retrofit kitThe performance advantage of the Metso MP1250 cone crusher available in a retrofit kit.

Available for:• Nordberg™ MP1000

Head maintenance standDeveloped to make maintenance tasks easier when servicing the head of your Nordberg™ crusher.

Available for: • Nordberg™ MP800• Nordberg™ MP1000 • Nordberg™ MP1250

© Metso© Metso9

Super spiderImproved spider arm design with increased extra coarse material passing, for reduced bridging and increased productivity.

Arched spider Changes the geometry of the spider feed opening to allow better passage of material into the crushing chamber.

Upgrades for Superior™ gyratory crushers

Available for: • Superior™ 42-65• Superior™ 54-75 • Superior™ 60-89

Available for: • Superior™ 42-65• Superior™ 54-75• Superior™ 60-89

Shimmed spider bushing Made out of manganese bronze, this tapered spider bushing helps to reduce wear of the spider bushing.

Available for: • Superior™ 42-65• Superior™ 50-65• Superior™ 54-75• Superior™ 62-75 • Superior™ 60-89

Hydraulic shell separators Easy maintenance and service with the new hydraulic spider separators.

Available for: • Superior™ 42-65• Superior™ 50-65• Superior™ 54-75• Superior™ 62-75• Superior™ 60-89• Superior™ 70-89 • Superior™ 60-110

Dual balance cylinder Dual balance cylinder increases the amount of mainshaft jumping that your crusher can accommodate.

Available for: • Superior™ 54-75 • Superior™ 62-75

© Metso© Metso10

Maximum productivityWith better use of installed capacity

Increased product rate

capability

Easier setting

adjustment

Better crusherreliability

Reduced bridging from

oversized materials

© Metso© Metso11

Lower operational expenditures (OPEX)By improving maintenance costs and procedures

Improved lifetime of

components

Morereliable crushing

Easier maintenance

© Metso© Metso12

Improved safetyBy implementing the most recent safety standards

Improved maintenance

practices

Reduced stoppages

due to bridging

Automatic or remote

settings

© Metso© Metso13

Our solutions

Only supplier able to provide a complete range of upgrades. All our upgrades are carefully simulated and tested to ensure we deliver the results expected.

Our knowledge

We built and designed your crusher and have experience gathered from thousands of applications worldwide.

The Metso factor

Our people

We always put our customers’ needs first, that’s why we developed upgrades that improve your crusher’s performance and safety.

Differentiators

company/metso metsogroup metsoworldmetsoworld metsogroup

www.metso.com