new product die & mold series updates - dijet,...

DIE & MOLD SERIESCATALOG NO. 10020B

®

DIJET INCORPORATEDwww.dijetusa.com

NEWPRODUCTUPDATES

®

Aero-ChipperAERO-CHIPPERHigh precision & high efficient machining on aluminumALX / MAL Styles

2

METRICINCH

Modular Head - Metric Specifications

202528323540

353535434343

19.724.126.930.53232

141717222226

M10M12M12M16M16M16

333333

122223

CATALOGNUMBER

DIMENSIONSD

MAL-1020-M10MAL-2025-M12MAL-2028-M12MAL-2032-M16MAL-2035-M16MAL-3040-M16

XOGT1605**PD*R

PARTSScrew Wrench

STK QLf Db W MD

INSERT

DSW-4075

DSW-4085 A-15

Note: All cutters are supplied without inserts.

••••••

FIG.

Modular Head - Inch Specifications

.7501.001.251.50

1.381.381.691.69

.728

.9411.141.25

14mm17mm22mm26mm

M10M12M16M16

3333

1223

CATALOGNUMBER

DIMENSIONSD

MAL-1075-M10MAL-2100-M12MAL-2125-M16MAL-3150-M16

XOGT1605**PD*R

PARTSScrew Wrench

STK QLf Db W MD

INSERT

DSW-4075

DSW-4085 A-15


••••

FIG.

End Mill Style - Inch Specifications

.7501.001.001.251.25

2.02.04.02.04.0

4.04.06.04.06.0

.7501.001.001.251.25

-----

11111

12222

CATALOGNUMBER

DIMENSIONSD

ALX-1075-2.0-S075ALX-2100-2.0-S100ALX-2100-4.0-S100ALX-2125-2.0-S125ALX-2125-4.0-S125

XOGT1605**PD*R

PARTSScrew Wrench

STK Ql1 L d MD

INSERT

DSW-4075

DSW-4085 A-15


•••••

FIG.

End Mill Style - Metric Specifications

202528323540

355050505080

110125125150150170

202525323232

------

222222

122223

CATALOGNUMBER

DIMENSIONSD

ALXM1020S20ALXM2025S25ALXM2028S25ALXM2032S32ALXM2035S32ALXM3040S32

XOGT1605**PD*R

PARTSScrew Wrench

STK Ql1 L d MD

INSERT

DSW-4075

DSW-4085 A-15


••••••

FIG.

G-BodyFig. 1

Fig. 3

Fig. 2

D

l1

d

L

MD

DbD

Lf

W

15

Shoulder Milling Pocket Milling Copy Milling Helical InterpolationSlotting

D

l1

d

L

AERO-CHIPPERHigh precision & high efficient machining on aluminumALX type Fig. 1

INSERT

D

Lf

Dbd1 a

l

d

b

A

B

C

TR

65°

Fig. 2

®

3

Aero-ChipperMETRICINCH

Face Mill Style -NP Body Specifications

2.002.002.503.003.004.0052160

2.02.02.02.02.52.755070

1.851.852.282.282.833.7847100

.750

.7501.001.001.251.5022

50.8

.63

.63

.78

.781.021.2616.572

.319

.319

.374

.374

.374

.62610.419

.197

.197

.236

.236

.236

.3936.311

.75

.75

.75

.751.251.412043

11111111

CATALOGNUMBER

DIMENSIONSD

ALX-3200-75R-16NPALX-4200-75R-16NPALX-3250-100R-16NPALX-4300-100R-16NPALX-4300-125R-16NPALX-5400-150R-16NPALX-3052R-22-16NPALX-7160R-200-16NP

XOGT1605**PD*R

XOGT1605**PD*R

PARTSScrew Wrench

STK QLf Db d d1 a b l

INSERT

DSW-4085

DSW-4085

A-15

A-15


••••••••

FIG.

Insert Specifications

20.821.020.920.820.720.420.319.819.6

16.3516.3516.3516.3516.3516.3516.3516.3516.35

2.52.42.42.52.62.83.03.33.5

555555555

0.20.40.81.21.62.02.53.03.2

CATALOGNUMBER

DIMENSIONS

AXOGT160502PD*RXOGT160504PD*RXOGT160508PD*RXOGT160512PD*RXOGT160516PD*RXOGT160520PD*RXOGT160525PD*RXOGT160530PD*RXOGT160532PD*R

GRADEF = UNCOATED E = PVD COATED

FZ05 JC5118FIG.

B C T R222222222

Face Mill Style Inch “G” Body Specifications

2.002.003.003.00

2.02.02.02.5

1.851.852.282.85

.750

.7501.001.25

.63

.63.8271.02

.319

.319

.374

.500

.197

.197

.236

.315

.75

.75

.751.25

1111

3455

CATALOGNUMBER

DIMENSIONSD

ALX-3200-75R-15ALX-4200-75R-15ALX-5300-100R-15ALX-5300-125R-15

XOGT1605**PD*R

PARTSScrew Wrench


INSERT

DSW-4085 A-15


••••

FIG.

G-Body

•••••••••

••••••

••

Shoulder Milling Pocket Milling Copy Milling Helical InterpolationSlottingIN

CH

Face Mill Style Metric “G” Body Specifications

50506363

50505050

45455050

22.22522

22.22522

16.516.516.516.5

8.410.48.4

10.4

56.35

6.3

20202020

1111

4455

CATALOGNUMBER

DIMENSIONSD

ALX-4050RALX-4050R-22ALX-5063RALX-5063R-22

XOGT1605**PD*R

PARTSScrew Wrench


INSERT

DSW-4085 A-15


••••

FIG.

G-Body

MM

33344545

®

QM Mini QM MININew Generation of High Feed MillsMPM Style - G Body

4

METRICINCH

Modular Head Specifications

.500

.625

.7501.001.251011121316172021253032

.787

.9051.181.371.691818202023233030354343

.452

.590

.708

.9451.149.59.711.211.515151919

23.62929

8mm12mm14mm17mm22mm

8888

12121414172222

M6M8

M10M12M16M6M6M6M6M8M8

M10M10M12M16M16

1111111111111111

3456822334455678

CATALOGNUMBER

DIMENSIONSD

MPM-3050-M6MPM-4062-M8MPM-5075-M10MPM-6100-M12MPM-8125-M16MPM-2010-M6MPM-2011-M6MPM-3012-M6MPM-3013-M6MPM-4016-M8MPM-4017-M8MPM-5020-M10MPM-5021-M10MPM-6025-M12MPM-7030-M16MPM-8032-M16

EOM**060210ZEREOHW060210ZTRZOMT0602**ZER

EOM**060210ZEREOHW060210ZTRZOMT0602**ZER

PARTSScrew Wrench

STK QLf Db W MD

INSERT

DSW-1838H

DSW-1838H

T-06

T-06


••••••••••••••••

FIG.

INC

HM

ETR

IC

Fig. 1

D

Lf

Db MD

INSERTS

R

A

T

B

High feed insert for unfavorable condition (EOMW)

R

A

T

B

Shoulder Insert (ZOMT)

A

T

B

R

High feed insert (EOMT)


MMHHMMM

6.56.56.56.56.56.56.5

2.52.52.52.52.52.52.5

4.34.34.34.34.34.34.3

1.01.01.02.00.20.40.8

13°13°13°13°13°13°13°

CATALOGNUMBER

EOMT060210ZEREOMW060210ZEREOHW060210ZTREOHW060220ZTRZOMT060202ZERZOMT060204ZERZOMT060208ZER

GRADEA T B R DH102 JC5118 JC8050

TYPE

High feed insertHigh feed for unfavorable condition

High hardened steel

Shoulder insert

TOLERANCEθ°

••

••

•••

••

•••

Pocket Milling Copy MillingHelical Interpolation SlottingFace Milling Shoulder Milling

G-Body

W

High hardened steel (EOHW)

R

A

T

B

®

5

QM MaxQM MAXNew generation of High Feed MillsMQX / QXPS Style

METRICINCH

Fig. 1Fig. 2


.750

1.00

1.25

16172020212525263232354040

1.18

1.38

1.69

23233030303535354343434343

.708

.890

1.14

1414181818

22.522.522.52929293232

14MM

17MM

22MM

12121414141717172222222626

M10

M12

M16

M8M8

M10M10M10M12M12M12M16M16M16M16M16

1

1

1

1111111111111

CATALOGNUMBER

DIMENSIONSD

MQX-3075-M10

MQX-5100-M12

MQX-5125-M16

MQX-2016-M8MQX-2017-M8MQX-3020-M10MQX-4020-M10MQX-4021-M10MQX-4025-M12MQX-5025-M12MQX-5026-M12MQX-5032-M16MQX-6032-M16MQX-6035-M16MQX-6040-M16MQX-7040-M16

EPM**100312Z*REPHW100316ZTRZPMT1003**ZER

YPHW1003**ZER-**


YPHW1003**ZER-**

PARTSScrew Wrench

STK QLf Db W MD

INSERT

T-08

T-08


••••••••••••••••

FIG.

INC

HM

ETR

ICPocket Milling Copy MillingHelical Interpolation SlottingFace Milling Shoulder Milling

G-Body

Db MDW

D

Lf

End Mill Style - Inch Specifications

.750

.7501.001.001.251.251.501.50

2.003.002.003.003.004.753.004.75

5.006.257.008.005.508.005.508.00

.750

.7501.001.001.251.251.251.25

22222222

CATALOGNUMBER

DIMENSIONSD

QXPS-3075-2.0-S075NPQXPS-3075-3.0-S075NPQXPS-4100-2.0-S100NP QXPS-4100-3.0-S100NPQXPS-5125-3.0-S125NPQXPS-5215-4.75-S125NPQXPS-6150-3.0-S125NPQXPS-6150-4.75-S125NP


YPHW1003**ZER-**

PARTSWrench

STKl2 L d

INSERT

T-08


••••••••

FIG.Screw

Q

TSW-2556H

DSW-2563H

3

5

5

2234445556667

TSW-2556H

DSW-2563H

DSW-2563H

TSW-2556H

DSW-2563H

D

l2L

d

R

G-Body

33445566

Dbd

b

D

Lf

d1

a

l

Face Mill Specifications

2.00

40

40

50

50

50

52

63

63

66

66

2.0

45

45

50

50

50

50

50

50

50

50

1.77

35

35

40

40

40

40

48

48

60

48

.750

16

16

22

22.225

22

22

22.225

22

22.225

27

.63

14

14

17

17

17

17

17

17

17

20

.319

8.4

8.4

10.4

8.4

10.4

10.4

8.4

10.4

8.4

12.4

.197

5.6

5.6

6.3

5

6.3

6.3

5

6.3

5

7

CATALOGNUMBER

DIMENSIONSD

QXP-8200R-075

QXP-6040R-16

QXP-7040R-16

QXP-7050R-22

QXP-8050R

QXP-8050R-22

QXP-8052R-22

QXP-8063

QXP-8063R-22

QXP-8066R

QXP-8066R-27


YPHW1003**ZER-**


YPHW1003**ZER-**

PARTSScrew Wrench

STK QLf Db d d1 a b

INSERT

DSW-2563H

DSW-2563H

T-08

T-08


•

••••••••••

INC

HM

ETR

IC

.75

18

18

20

20

20

20

20

20

20

22

l

®

QM Max

6

METRICINCH


8

6

7

7

8

8

8

8

8

8

8

QM MAXNew Generation of High Feed MillsQXP Style - G Body

G-Body

®

7

QM MAX METRICINCH

INSERTS


High feed insert EPMT100312ZERShoulder Insert ZPMT100304ZER,ZPMT100308ZER, ZPMT100312ZER

R

High feed for unfavorable condition EPMW100312ZTR

R

High hardened steel EPHW100316ZTR

R

“Mirror Insert” for finishing side and bottom faceYPHW100320ZER-24

R

“Mirror Insert” for finishing side and bottom faceYPHW100308ZER-15

R

High feed for unfavorable condition EPMW100312ZER

R

R

Identifying Marks for Grades for QM Mini & QM Max

Each grade shows different identification markJC5118/DH102 JC8050

Identifyingmark


MMMHMMMMHH

10101010101010101010

3.23.23.23.23.23.23.23.2

3.353.35

6666666666

1.21.21.21.60.40.82.00.80.82

11°11°11°11°11°11°11°11°11°11°

CATALOGNUMBER

EPMT100312ZEREPMW100312ZEREPMW100312ZTREPHW100316ZTRZPMT100304ZERZPMT100308ZERZPMT100320ZER

ZPMT100308ZER-PLYPHW100308ZER-15YPHW100320ZER-24

GRADE

A T B R JC5118DH102PVD Coated

JC8050 CX75TYPE TOLERANCE

θ°

•

•••

•••

••••

•••

•••

••

UncoatedDIMENSIONS

JC7560•

•

High feed insertHigh feed for

unfavorable conditionHigh hardened steel

Shoulder insert

“Mirror Insert” for finishingside & bottom face

Shoulder insert from semi-finishing to finishingside & bottom ZPMT100308ZER-PL

R

®

8

SAP CutterSAP CutterHigh Productivity & Multi-FunctionSAP / MAP Style

INCH

Insert SpecificationsCATALOGNUMBER

DIMENSIONS

APMT160408PDERAPMT160416PDERAPMT160432PDER

GRADEJC5040JC8015JC5118 JC8050

.375

.375

.375

.605

.605

.605

.190

.190

.190

.031

.062

.120

A B T R

••

••

••

•••

INSERTS

SlottingFace Milling Shoulder Milling

G-Body


1.001.251.251.50

1.381.691.691.69

.9451.101.101.10

.550

.550

.550

.550

17mm22mm22mm26mm

M12M16M16M16

2222

2234

CATALOGNUMBER

DIMENSIONSD

MAP-2100-M12MAP-2125-M16MAP-3125-M16MAP-4150-M16

APMT1604**PDER

PARTSScrew Wrench

STK QLf Db lo W MD

INSERT

TSW-3509H T-15


••••

FIG.


1.502.003.004.00

1.751.502.002.00

1.341.852.853.78

.550

.550

.550

.550

.750

.7501.001.50

.75

.75

.751.00

.319

.319

.375

.630

.197

.197

.240

.400

3333

4578

CATALOGNUMBER

DIMENSIONSD

SAP-4150-75R-16SAP-5200-75R-16SAP-7300-100R-16SAP-8400-150R-16

APMT1604**PDER

PARTSScrew Wrench

STK QLf Db lo d b

INSERT

TSW-3509H T-15


••••

FIG.E a

End Mill Style Specifications

1.001.001.001.251.25

1.53.04.02.04.0

4.05.06.04.06.0

.550

.550

.550

.550

.550

1.001.001.001.251.25

-----

11111

22233

CATALOGNUMBER

DIMENSIONSD

SAP-2100-1.5-S100SAP-2100-3.0-S100SAP-2100-4.0-S100SAP-3125-2.0-S125SAP-3125-4.0-S125

APMT1604**PDER

PARTSScrew Wrench

STK Ql L lo d MD

INSERT

TSW-3509H T-15


•••••

FIG.

A

B

T11°

Fig. 1

D

lL

lo

d

Fig. 3

D

Lf

Db

lo

d

bE

a

R

Fig. 2

W

D

Db

Lflo

MD

®

9

SAP-NP Cutter INCH

SAP CutterHigh Productivity & Multi-FunctionSAP-NP Style

SlottingFace Milling Shoulder Milling

End Mill Style Specifications

.625

.7501.001.001.251.50.6251.001.001.001.001.251.251.501.50

1.091.471.471.722.502.501.152.003.004.006.002.504.002.504.00

3.03.53.54.0

4.784.783.354.285.286.288.284.786.284.786.69

.32

.32

.32

.32

.32

.32.550.550.550.550.550.550.550.550.550

.625

.750

.7501.001.251.25.7501.001.001.251.251.251.251.251.50

111111111111111

234356122223343

CATALOGNUMBER

DIMENSIONSD l1 L lo d

SAP-2062-1.1-S062-10NPSAP-3075-1.5-S075-10NPSAP-4100-1.5-S075-10NPSAP-3100-1.7-S100-10NPSAP-5125-2.5-S125-10NPSAP-6150-2.5-S125-10NPSAP-1062-1.2-S075-16NPSAP-2100-2.0-S100-16NPSAP-2100-3.0-S100-16NPSAP-2100-4.0-S125-16NPSAP-2100-6.0-S125-16NPSAP-3125-2.5-S125-16NPSAP-3125-4.0-S125-16NPSAP-4150-2.5-S125-16NPSAP-3150-4.0-S150-16NP

ADMT100308PDER

APMT1604**PDER

PARTSScrew Wrench

STK QINSERT


•••••••••••••••

FIG.


2.002.002.003.003.00

1.501.501.502.002.00

1.851.851.852.852.85

.550

.550

.550

.550

.550

.750

.750

.7501.001.00

.75

.75

.75

.75

.75

.319

.319

.319

.375

.375

.197

.197

.197

.240

.240

22222

34536

CATALOGNUMBER

DIMENSIONSD Lf Db lo d E a b

SAP-3200-75R-16NPSAP-4200-75R-16NPSAP-5200-75R-16NPSAP-3300-100R-16NPSAP-6300-100R-16NP

APMT1604**PDER

PARTSScrew Wrench

STK QINSERT


•••••

FIG.

T-15

T-08

T-15


DIMENSIONS

ADMT100308PDERADMT100316PDERAPMT160408PDERAPMT160416PDERAPMT160432PDER

GRADEJC5118 JC8015 JC5040 JC8050

.253

.253

.375

.375

.375

.375

.375

.605

.605

.605

.131

.131

.190

.190

.190

.031

.062

.031

.062

.120

A B T R

•••

••

•••••

INSERTS

••••

1515111111

α

A

B

T

R

α

2.8

TSW-3509H

TSW-2556H

TSW-3509H

D

Ll1

d

lo

Fig. 1 Fig. 2

D

Lf

Db

lo

b

a

d

E

®

10

Vertical Z CutterVertical Z CutterHigh efficient plunging for roughing and achieving deep cutting NVC Style

Fig. 1 Fig. 2

Specifications

50

50

63

63

74

80

80

100

100

65

65

50

50

65

63

50

63

63

47

47

60

60

72

76

76

96

96

19

19

20

20

25

32

22

32

32

22.225

22

22.225

22

25.4

31.75

27

31.75

32

9.6

9.6

16.5

16.5

20.6

26

20

26

26

8.4

10.4

8.4

10.4

9.5

12.7

12.4

12.7

14.4

5

6.3

5

6.3

6

8

7

8

8

1

1

2

2

2

2

2

2

2

3

3

4

4

4

4

4

5

5

CATALOGNUMBER

DIMENSIONSD

NVC-3050R

NVC-3050R-22

NVC-4063R

NVC-4063R-22

NVC-4074R

NVC-4080R

NVC-4080R-27

NVC-5100R

NVC-5100R-32

NVC1507C05

PARTSScrew Wrench

STK QLf Db l d b

INSERT

CSW-515 T-15


•••••••••

FIG.d1 a


DIMENSIONS

NCV1507C05

GRADEJC8015

15.806 12.7 7.94 5.8A B T d

•

INSERT

Plunge Milling

METRIC

TOLERANCE

M

Set bolt built into the cutter body

D

Lf

Db

l

d

d1

ab

A

B

T5°

G-Body

D

Lf

Db

l

d

d1

ab

78°

dC0.5

®

11

Negative-turn Mill Negative-turn MillNegative 45 degree face mill with 8 cutting edges per insertNTM Style

METRIC

Face Milling

Specifications

50

50

63

63

80

80

100

100

125

125

64.6

64.6

78.7

78.7

95.8

95.8

115.7

115.7

140.5

140.5

45

45

50

50

56

56

70

70

80

80

45

45

45

45

50

50

50

50

63

63

22.225

22

22.225

22

25.4

27

31.75

32

38.1

40

17

17

17

17

38

20

45

26

60

60

8.4

10.4

8.4

10.4

9.5

12.4

12.7

14.4

15.9

16.4

5

6.3

5

6.3

6

7

8

8

10

9

20

20

20

20

26

22

34

25

38

32

1

1

1

1

2

1

2

1

2

2

4

4

5

5

6

6

7

7

8

8

CATALOGNUMBER

DIMENSIONSDc

Dc Dc

NTM45-4050R

NTM45-4050R-22

NTM45-5063R

NTM45-5063R-22

NTM45-6080R

NTM45-6080R-27

NTM45-7100R

NTM45-7100R-32

NTM45-8125R

NTM45-8125R-40

SOKU15X6AZER

PARTSScrew Wrench

STK QD1

D1 D1

Db

Db Db

Lf

Lf Lf

d

d d

b

b b

l

l l

INSERT

S4531P AP-20

Note: All cutters are supplied without inserts and wrench.

••••••••••

FIG.d1

d1 d1

a

a a


DIMENSIONS

SOKU15X6AZER

GRADEJC6235 (PVD Coated) JC835S (CVD Coated)

K 15.48 15.48Tolerance A B

• •

INSERT

6T

457

45

7

Fig. 1 Fig. 2

2.4T

A

B 5.7

®

New InsertsMirror Ball Inserts for high hardened materialsBME-*TG & BNM-*TG Styles

12

METRICINCH

Specifications

.375

.500

.750

1.00

6

8

10

12

16

20

25

32

.187

.250

.375

.500

3

4

5

6

8

10

12.5

16

.326

.409

.570

.736

5

7

8.5

10

12

15

18.5

23.5

.102

.118

.196

.236

2

2.4

2.6

3

4

5

6

7

••••••••••••

CATALOGNUMBER

DIMENSIONSA

BME-0375-TG

BME-0500-TG

BME-0750-TG

BME-1000-TG

BNM-060-TG

BNM-080-TG

BNM-100-TG

BNM-120-TG

BNM-160-TG

BNM-200-TG

BNM-250-TG

BNM-300-TG

R TB

CoatedGrade

JC6102IN

CH

MET

RIC

Pocket MillingCopy Milling Slotting

T B

A

R

Grade changing to DH102, call for availability.

INC

HM

ETR

IC

®

13

New InsertsHigh Feed Mirror Radius Inserts - Full Line UpHRE/HRM - Styles

.312

.312

.375

.375

.375

.500

.500

.500

.500

.625

.625

.750

.750

.7501.001.001.00

6668889101010111212121212

SpecificationsCATALOGNUMBER

DIMENSIONS

HRE-0312-062HRE-0312-078▪ HRE-0375-031-FHRE-0375-062HRE-0375-078▪ HRE-0500-031-F▪ HRE-0500-062-FHRE-0500-078HRE-0500-125▪ HRE-0625-062-FHRE-0625-125▪ HRE-0750-031-F▪ HRE-0750-062-FHRE-0750-125▪ HRE-1000-031-F▪ HRE-1000-062-FHRE-1000-125HRM-060-R05HRM-060-R10HRM-060-R15♦ HRM-080-R05-F♦ HRM-080-R10-FHRM-080-R20HRM-090-R20♦ HRM-100-R05-F♦ HRM-100-R10-FHRM-100-R20HRM-110-R20♦ HRM-120-R05-F♦ HRM-120-R10-F♦ HRM-120-R15-FHRM-120-R20♦ HRM-120-R20-F

JC6102A.062.078.031.062.078.031.062.078.125.062.125.031.062.125.031.062.1250.51.01.50.51.02.02.00.51.02.02.00.51.01.52.02.0

R.275.275.325.325.325.407.407.407.407.470.470.572.572.572.735.735.735

5557777

8.58.58.58.51010101010

B--

.059--

.059

.059--

.078-

.078

.078-

.078

.078----

1.21.20.30.31.51.50.30.31.51.51.50.51.5

C.094.094.102.102.102.118.118.118.118.157.157.197.197.197.238.236.236

222

2.42.42.42.42.62.62.62.63.03.03.03.03.0

TCOATED GRADE

JC8015••••••••••••••••••••••••••••••

•

•

••

••

••

••

••

•••

•

FIG.

113113311313313311113322332233323

Copy MillingPocket MillingFace Milling Shoulder Milling

INCH

Helical Interpolation

A

T R B

C

T 3°-5°B

Fig. 1 Fig. 2 Fig. 3

T B

C

A

R 3°-5°

A

R

▪ These items will be changing to FRE-...DH102. Please call for availability.♦ These items will be changing to FRM-...DH102. Please call for availability.

®

New Inserts

14

METRIC

Copy MillingPocket MillingFace Milling Shoulder Milling

High Feed Mirror Radius Inserts - Full Line UpHRE/FRM - Styles

131616161616161720202020202022

21252525253030303032323232

Specifications - HRM Style

Specifications - FRM Style

CATALOGNUMBER

CATALOGNUMBER

DIMENSIONS

DIMENSIONS

HRM-130-R20♦ HRM-160-R05-F♦ HRM-160-R10-F♦ HRM-160-R15-FHRM-160-R20♦ HRM-160-R20-FHRM-160-R30HRM-170-R30♦ HRM-200-R05-F♦ HRM-200-R10-F♦ HRM-200-R15-FHRM-200-R20♦ HRM-200-R20-FHRM-200-R30HRM-220-R30

FRM-210-R10FRM-250-R05FRM-250-R10FRM-250-R20FRM-250-R30FRM-300-R05FRM-300-R10FRM-300-R20FRM-300-R30FRM-320-R05FRM-320-R10FRM-320-R20FRM-320-R30

JC6102

DH102

A

A

2.00.51.01.52.02.03.03.00.51.01.52.02.03.03.0

10.5123

0.5123

0.5123

R

R

101212121212121215151515151515

1518.518.518.518.522.522.522.522.523.523.523.523.5

B

B

0.52.02.02.00.52.00.50.52.02.02.00.52.00.50.5

22.52.52.52.533333333

C

C

3.04.04.04.04.04.04.04.05.05.05.05.05.05.05.0

5666677777777

T

T

COATED GRADE

COATED GRADE

JC8015

JC8015

•••

••••••

••••

•

••

••

••

•••

•

•••

•

•••••••••••••

FIG.

FIG.

233323223332322

3333333333333

A

T R B

C

T 3°-5°B

Fig. 1 Fig. 2 Fig. 3

Helical Interpolation

T B

C

A

R 3°-5°

A

R

♦ These items will be changing to FRM-...DH102. Please call for availability.

®

15

New InsertsShoulder Milling Slotting

EXCITERMILL / SWINGMILL

Fig. 2Fig. 1

A

R0.8

T

α

B88º

B

A

T

α45º

88ºFig. 3

R0.8T

A

B

CATALOG NUMBERDIMENSIONS

A B T α

IM-CP32N

IM-SP32GS

IM-CP43N

IM-SP43GS

IM-CP43N-N1

IM-CP43N-N2

IM-SP43GS-N1

IM-SP43GS-N2

9.52

9.52

12.7

12.7

12.7

12.7

12.7

12.7

15

9.52

15.875

12.7

15.875

15.875

12.7

12.7

3.18

3.18

4.76

4.76

4.76

4.76

4.76

4.76

14º

14º

11º

11º

11º

11º

11º

11º

1

2

3

3

4

5

6

7

FIG.JC3562

COATED

••

JC5040 JC5015

••

JC8015

••••

••••••••

JC8050

••••••

Fig. 5Fig. 4 Fig. 6 Fig. 7

Instructions for Loading Notched Inserts

A

T

αB

45º

88º

A

T

αB

45º

88º

A

Tα

B

A

Tα

B

No.

IM-CP43N-N1

IM-SP43GS-N1

IM-SP43GS-N1 IM-SP43GS-N2

IM-CP43N-N2

IM-SP43GS-N2

1

No. 2

No. 3

No. 4No. 1No. 2

No. 3

No. 4

Note: Do not mix - N1 and -N2 inserts in same flute.

METRICINCH

R0.8 R0.8

®

New Inserts

16

Copy MillingPocket MillingFace Milling

HEPTA MILL Inserts

Helical Interpolation Plunge Milling

METRICINCH

Wiper Insert Set up Points

f (mm/rev)1.2mm < f (mm/rev) ≤ 3mm3mm < f (mm/rev) ≤ 6mm6mm < f (mm/rev) ≤ 9mm9mm < f (mm/rev) ≤ 12mm

Number of wiper inserts1234

1. Number of wiper inserts is determined according to f (mm/rev).f (mm/rev) = Vf (mm/min) ÷ n (min-1)

Install wiper inserts which mark is used as wiper edge in body, divide equally.2. Same recommended cutting condition can be used with wiper inserts.

Note: In case of f(mm/rev) > 1.2mm andRz 12.5 < µm, recommend to use wiper.

CATALOGNUMBER

DIMENSIONS

XDMW080620ZTRXDMW080635ZTR-SXDMT080620ZERXDMT080708ZER

COATEDJC8015 JC5040 JC5118 JC8050

17.517.517.518.6

MMMM

6.356.356.357.5

5555

23.52

0.8

15151515

1234

A T D R a°••••

• •

•

•

•

TOLERANCE FIG.

JC8015JC5118

JC5040 JC8050

DA

T

R

Width of Wiper

7-1.2a°

Fig. 1 Without chipbreaker Fig. 2 Without chipbreaker

Fig. 3 With chipbreaker

DA

T

R

Width of Wiper

a°7-1.2

JC8050JC8015

Fig. 4 Wiper insert

2-3.

0

D

TRWidth of Wiper

a°

A

DA

T

R

Width of Wiper

7-0.62 a°

®

17

New InsertsBackDraft Inserts

METRICINCH

Copy Milling Pocket Milling Face Milling Helical Interpolation Plunge Milling

Fig. 1

Fig. 2

CATALOGNUMBER

DBD-187-031DBD-187-031DBD-187-062DBD-187-125DBD-170408-30DBD-170408-F

COATEDSTOCK

JBN500 JC8003 JC8015 JC3552 CX75 CX90.375.375.375.375.375.375

.656

.656

.656

.656

.656

.656

.187

.187

.187

.187

.187

.187

.031

.031

.062

.125

.031

.031

.181

.181

.181

.181

.181

.181

121134

A B T R D

•

••

•

••

•

••

•

•

FIG. CBN CERMET

For bottom face finishingDBD-187-* (JC8015, CX90)

For bottom face finishingDBD-187-031 (JBN500)

Fig. 3

A

B T

R

For bottom face finishing &better surface roughnessDBD170408-30 (JC8003, CX75)

Fig. 4 For finishing side &bottom face at onceDBD170408-F (JC8003, CX75)

RB

A

T

.15

.15

A

B T

R

A

B T

R

.15

2.0

®

New Inserts

18

METRIC

Super Diemaster Inserts


DIMENSIONS

RDMW07T2MOT

RDMW1004MOT

RDMW1204MOT

RDMW1606MOT

RDHX2006MOT

RDGT07T2MOE

RDGT1004MOE

RDGT1004MOT

RDGT1204MOE

RDGT1204MOT

RDGT1606MOE

RDGT1606MOT

RDMT07T2MOE

RDMT1004MOE

RDMT1004MOT

RDMT1204MOE

RDMT1204MOT

RDMT1606MOE

RDMT1606MOT

RDMT1004MOE-ML

RDMT1204MOE-ML

RDGT07T2MOF-AL

RDGT1004MOF-AL

RDGT1204MOF-AL

RDGT1606MOF-AL

RDGT2006MOF-AL

JC8003 JC8015 JC5040 JC8050 JC5118D T dCOATED GRADE UNCOATED

FZ05

•••••

FIG.

1

1

1

1

1

2

2

2

2

2

2

2

2

2

2

2

2

2

2

4

4

3

3

3

3

3

M

M

M

M

H

G

G

G

G

G

G

G

M

M

M

M

M

M

M

M

M

G

G

G

G

G

7

10

12

16

20

7

10

10

12

12

16

16

7

10

10

12

12

16

16

10

10

7

10

12

16

20

•••••

••••

••••••••••••••

••••

••••••••••••••••

•

•••••••

2.7

4.1

4.8

6

6

2.7

4.1

4.1

4.8

4.8

6

6

2.7

4.1

4.1

4.8

4.8

6

6

4.1

4.1

2.7

4.1

4.8

6

6

2.8

4.4

4.4

5

5.5

2.8

4.4

4.4

4.4

4.4

5

5

2.8

4.4

4.4

4.4

4.4

5

5

4.4

4.4

2.8

4.4

4.4

5

5.5

15°

D d

T

Fig. 1

15°

D d

T

Fig. 2

Fig. 3 Fig. 4

D Dd d

TT15

º

15º

ICTOLERANCE

Copy Milling Pocket MillingFace Milling Helical Interpolation

®

19

Modular Head HoldersINCH

Modular Head HoldersMSN TypeSolid Carbide with coolant thru

D

l1

d (h6)

L

MD D2

.452

.452

.452

.452

.591

.591

.591

.591

.591

.728

.728

.728

.728

.728

.728

.728

.945

.945

.945

.945

.945

.945

.945

.945

1.14

1.14

1.14

1.14

1.14

1.14


DIMENSIONS

MSN-M6-0.5-S050C

MSN-M6-1.0-S050C

MSN-M6-2.0-S050C

MSN-M6-3.0-S050C

MSN-M8-0.5-S062C

MSN-M8-1.0-S062C

MSN-M8-2.0-S062C

MSN-M8-4.0-S062C

MSN-M8-6.0-S062C

MSN-M10-0.5-S075C

MSN-M10-1.0-S075C

MSN-M10-2.0-S075C

MSN-M10-3.0-S075C

MSN-M10-4.0-S075C

MSN-M10-5.0-S075C

MSN-M10-6.0-S075C

MSN-M12-0.5-S100C

MSN-M12-1.0-S100C

MSN-M12-2.0-S100C

MSN-M12-3.0-S100C

MSN-M12-4.0-S100C

MSN-M12-5.0-S100C

MSN-M12-6.0-S100C

MSN-M12-8.0-S100C

MSN-M16-0.5-S125C

MSN-M16-1.0-S125C

MSN-M16-2.0-S125C

MSN-M16-4.0-S125C

MSN-M16-6.0-S125C

MSN-M16-8.0-S125C

D

.500

1.00

2.00

3.00

.500

1.00

2.00

4.00

6.00

.500

1.00

2.00

3.00

4.00

5.00

6.00

.500

1.00

2.00

3.00

4.00

5.00

6.00

8.00

.500

1.00

2.00

4.00

6.00

8.00

l1

2.50

3.15

3.93

5.12

3.50

4.00

5.00

7.00

9.00

3.50

4.00

5.00

6.00

7.00

8.00

9.00

3.50

4.00

5.00

6.00

7.00

8.00

9.00

11.00

3.50

4.00

5.00

7.00

9.00

11.00

L

.500

.500

.500

.500

.625

.625

.625

.625

.625

.750

.750

.750

.750

.750

.750

.750

1.00

1.00

1.00

1.00

1.00

1.00

1.00

1.00

1.25

1.25

1.25

1.25

1.25

1.25

M6

M6

M6

M6

M8

M8

M8

M8

M8

M10

M10

M10

M10

M10

M10

M10

M12

M12

M12

M12

M12

M12

M12

M12

M16

M16

M16

M16

M16

M16

.118

.118

.118

.118

.157

.157

.157

.157

.157

.157

.157

.157

.157

.157

.157

.157

.236

.236

.236

.236

.236

.236

.236

.236

.315

.315

.315

.315

.315

.315

d MD D2STK

••••••••••••

•

••••

•

••••••• •

Coming Soon

D

l1

d (h6)

L

MD

Fig. 1

D

l1

d (h6)

L

MD

θn°

Fig. 2

D2D2

®

Modular Head Holders

20

METRIC

Modular Head HoldersMSN TypeSolid Carbide with coolant thru

9.79.79.79.711.511.59.511.59.511.211.515.515.514.514.515.515.515.519.519.518.519.518.519.518.519.518.519.519.5


DIMENSIONS

MSN-M6-12-S10CMSN-M6-30-S10CMSN-M6-50-S10CMSN-M6-80-S10CMSN-M6-15-S12CMSN-M6-30-S12CMSN-M6-35T-S12CMSN-M6-50-S12CMSN-M6-57T-S12CMSN-M6-65T-S16CMSN-M6-80-S12CMSN-M8-20-S16CMSN-M8-40-S16CMSN-M8-40T-S20CMSN-M8-77T-S20CMSN-M8-80-S16CMSN-M8-120-S16CMSN-M8-152-S16CMSN-M10-20-S20CMSN-M10-40-S20CMSN-M10-40T-S20CMSN-M10-70-S20CMSN-M10-85T-S25CMSN-M10-90-S20CMSN-M10-90T-S20CMSN-M10-140-S20CMSN-M10-140T-S20CMSN-M10-160-S20CMSN-M10-210-S20C

D1230508015303550576580204040778012015220404070859090140140160210

l16080

100130608092

1001141251307595

10014313517520780

100100130161150150200200220270

L1010101012121212121612161620201616162020202025202020202020

M6M6M6M6M6M6M6M6M6M6M6M8M8M8M8M8M8M8

M10M10M10M10M10M10M10M10M10M10M10

33333333333444444464444444444

11111121221112211111212121211

d MD D2STK FIG.

•••••••••••••••••••••••••••••

θn°------

3°-

2°3°30’

---

7°3°30’

-----

0°43’-

4°-

0°19’-

0°12’--

®

21

Modular Head HoldersModular Head HoldersMSN TypeSolid Carbide with coolant thru

METRIC

D

l1

d (h6)

L

MD

Fig. 1

D

l1

d (h6)

L

MD

θn°

Fig. 2

D2D2

24

24

23.5

24

24

24

24

29

29

29

29

29

29

29

29

29

29

29

29

29

29

29

29


DIMENSIONS

MSN-M12-25-S25C

MSN-M12-55-S25C

MSN-M12-100T-S32C

MSN-M12-105-S25C

MSN-M12-135-S25C

MSN-M12-155-S25C

MSN-M12-200-S25C

MSN-M16-25-S32C

MSN-M16-55-S32C

MSN-M16-77-S32C

MSN-M16-97-S32C

MSN-M16-105-S32C

MSN-M16-117T-S32C

MSN-M16-127-S32C

MSN-M16-127T-S32C

MSN-M16-155-S32C

MSN-M16-177-S32C

MSN-M16-177T-S32C

MSN-M16-195-S32C

MSN-M16-197T-S32C

MSN-M16-225-S32C

MSN-M16-245-S32C

MSN-M16-295-S32C

D25

55

100

105

135

155

200

25

55

77

97

105

117

127

127

155

177

177

195

197

225

245

295

l190

120

180

170

215

220

265

90

120

157

177

170

197

207

207

220

257

257

260

277

290

310

360

L25

25

32

25

25

25

25

32

32

32

32

32

32

32

32

32

32

32

32

32

32

32

32

M12

M12

M12

M12

M12

M12

M12

M16

M16

M16

M16

M16

M16

M16

M16

M16

M16

M16

M16

M16

M16

M16

M16

6

6

6

6

6

6

6

8

8

8

8

8

8

8

8

8

8

8

8

8

8

8

8

1

1

2

1

1

1

1

1

1

1

1

1

2

1

2

1

1

2

1

2

1

1

1

d MD D2STK FIG.

•••••••••••••••••••••••

θn°-

-

4°

-

-

-

-

-

-

-

-

-

1°15’

-

1°

-

-

0°45’

-

0°45’

-

-

-

®

Modular Head Holders

22

METRIC

Modular Head HoldersMSN Type - StraightSolid Carbide with coolant thru

9.89.81010

11.811.8121215151516161818182020202323242425252528282832323232


DIMENSIONS

MSN-M6-67S-S9.8CMSN-M6-107S-S9.8CMSN-M6-82S-S10CMSN-M6-122S-S10CMSN-M6-80S-S11.8CMSN-M6-120S-S11.8CMSN-M6-90S-S12CMSN-M6-130S-S12C MSN-M8-97S-S15CMSN-M8-147S-S15CMSN-M8-197S-S15CMSN-M8-107S-S16CMSN-M8-157S-S16CMSN-M10-130S-S18CMSN-M10-190S-S18CMSN-M10-240S-S18CMSN-M10-130S-S20CMSN-M10-190S-S20CMSN-M10-250S-S20CMSN-M12-185S-S23CMSN-M12-265S-S23CMSN-M12-185S-S24CMSN-M12-265S-S24CMSN-M12-145S-S25CMSN-M12-215S-S25CMSN-M12-285S-S25CMSN-M16-160S-S28CMSN-M16-230S-S28CMSN-M16-310S-S28CMSN-M16-157S-S32CMSN-M16-217S-S32CMSN-M16-287S-S32CMSN-M16-357S-S32C

D67

10782

12280

12090

13097

147197107157130190240130190250185265185265145215285160230310157217287357

LM6M6M6M6M6M6M6M6M8M8M8M8M8

M10M10M10M10M10M10M12M12M12M12M12M12M12M16M16M16M16M16M16M16

333333334444444444466666668888888

MD D2STK

•••••••••••••••••••••••••••••••••

MD

L

D

D2

®

23

Modular Head HoldersModular Head HoldersMGN TypeG-Body with coolant thru

Specifications - Inch

2.50

3.15

3.93

3.50

4.00

5.00

3.50

4.00

5.00

3.50

4.00

5.00

6.00

3.50

4.00

5.00

6.00

.452

.452

.452

.591

.591

.591

.728

.728

.728

.945

.945

.945

.945

1.14

1.14

1.14

1.14

.500

1.00

2.00

.500

1.00

2.00

.500

1.00

2.00

.500

1.00

2.00

3.00

.500

1.00

2.00

3.00

.500

.500

.500

.625

.625

.625

.750

.750

.750

1.00

1.00

1.00

1.00

1.25

1.25

1.25

1.25

CATALOGNUMBER

DIMENSIONSD

MGN-M6-0.5-S050

MGN-M6-1.0-S050

MGN-M6-2.0-S050

MGN-M8-0.5-S062

MGN-M8-1.0-S062

MGN-M8-2.0-S062

MGN-M10-0.5-S075

MGN-M10-1.0-S075

MGN-M10-2.0-S075

MGN-M12-0.5-S100

MGN-M12-1.0-S100

MGN-M12-2.0-S100

MGN-M12-3.0-S100

MGN-M16-0.5-S125

MGN-M16-1.0-S125

MGN-M16-2.0-S125

MGN-M16-3.0-S125

STKl1 L d

•••••••••••••••••

M6

M6

M6

M8

M8

M8

M10

M10

M10

M12

M12

M12

M12

M16

M16

M16

M16

.118

.118

.118

.157

.157

.157

.157

.157

.157

.236

.236

.236

.236

.315

.315

.315

.315

MD D2

METRICINCH

d

L

D

MD

l1

D2

Specifications - Metric

97

100

105

165

107

157

15.5

19

24

24

29

29

17

30

35

85

37

77

16

20

25

25

32

32

CATALOGNUMBER

DIMENSIONSD

MGN-M8-17-S16

MGN-M10-30-S20

MGN-M12-35-S25

MGN-M12-85-S25

MGN-M16-37-S32

MGN-M16-77-S32

STKl1 L d

••••••

M8

M10

M12

M12

M16

M16

4

4

4

4

6

6

MD D2

G-Body

DIJET INDUSTRIAL CO., LTD.2-1-18, Kami-Higashi, Hirano-ku,Osaka 547-0002, JapanPhone: +81-6-6794-0167Fax: +81-6-6793-3930www.dijet.co.jp

DIJET INDUSTRIAL CO., LTD.Immarmannstr 940210 Düsseldorf, GermanyPhone: +49 (0) 211-50088820Fax: +49 (0) 211-50088823

DIJET, INC.45807 Helm Street, Plymouth, MI 48170Phone: 1-800-743-4538 Fax: 1-734-454-9395www.dijetusa.com

®

North America:

CanadaMexicoU.S.A.

South America:

Brazil

Africa:

South Africa

Asia:

ChinaIndonesiaJapanKoreaMalaysiaPhilippinesSingaporeTaiwanThailandVietnam

North East:

Russia

Europe:

Austria Germany NetherlandsBelgium Greece NorwayDenmark Holland PolandEngland Hungary PortugalFinland Italy SpainFrance Ireland Sweden Switzerland

WORLDWIDE DISTRIBUTION

No part of this catalog may be printed, copied or reproduced without the expressed written permission of DIJET, Inc.

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