new_cat_2005-03_hvac_en

3As at: 02/2005 - Subject to change without prior notice

ContentsHeating, Air-Conditioning, Cooling

General Notes and Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Product Overview and Fields of Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Glandless Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Service/Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42

Glanded Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Switchgears/Control Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

ContentsHeating, Air-Conditioning, Cooling

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4 As at: 02/2005 - Subject to change without prior notice

General Notes and Abbreviations

Abbreviations used and what they mean


Abbreviation Meaning

1~ 1-phase alternating current

3~ 3-phase alternating current

Autopilot Automatic adjustment of pump output during setback phases, e.g. boiler setback operation overnight

rbc Blocking-current-proof, no motor protection necessary

DM 3-phase motor

p-c Control mode for constant differential pressure

p-cv Combined control mode of constant and variable differential pressures

p-T Control mode for differential-pressure control as a function of medium temperature

p-v Control mode for variable differential pressure

T Control mode for differential temperature

EM 1-phase AC motor

ECM technologyElectronically commutated motor with new damp-room enclosure, newly developed drive concept for high-efficiency pumps

Ext. Off Control input "Overriding Off

Ext. Min Control input "Overriding Min, e.g. for setback operation without autopilot

RCD Residual-current device

BA Building automation

GRD Mechanical seal

GTW Special cast iron: white malleable cast iron

d Degree of German water hardness, unit for assessing water hardness

H Delivery head

IF Interface

Int. MSInternal motor protection Pumps with internal protection against unacceptably high winding temperatures

Integr. Integrated full motor protection, including triggering electronics

IR Infrared interface

Cap Capacitor

TRS PTC thermistor detector

KTL-coating /Cataphoresis coating

Cathodic Cataphoresis Dip Painting; Painting with high adhesive strength for long-lasting corrosion protection

KTW Authorisation for products with plastics, for use in drinking-water applications

LONLocal operating network(open, non-manufacturer-dependent, standardised databus system in LONWORKS networks)

MOT Motor module (drive motor + impeller + terminal box/electronics module) for exchange in the TOP-... series

PLR Pump master computer, Wilo-specific data bus

Pt 1000 Platinum temperature sensor with a resistance value of 1000 Ohm at 0 C

Q (= ) Delivery rateV.

Abbreviation Meaning

SBM Run signal or collective run signal

SSM Fault signal or collective fault signal

Control input "0...10 V Analog input for external activation of functions

TOP-Control Building-automation management with pumps and accessories

TrinkwV 2001 German drinking-water ordinance from 2001(valid from 01.01.2003)

VDI 2035 VDI guideline for preventing damage in hot water heating installations

Thermal winding contacts (WSK)

Thermal winding contacts (in motor for monitoring winding temperature, full motor protection by additional tripping unit)



WearPumps or parts of pumps are subject to wear in accordance with state-of-the-art technology (DIN 31051/DIN-EN 13306). This wear may vary depending on operating parameters (temperature, pres-sure, water condition) and the installation/usage situation and may result in the malfunction or failure at different times of the above-mentioned products/components including their electrical/electronic circuitry.

Wear parts are all components subject to rotatory or dynamic strain including electronic components under tension, in particular:

seals / gaskets (incl. mechanical seals), seal washers

bearings and shafts

stuffing boxes capacitors

relays / contactors / switches

electronic circuits, semiconductor components, etc. impellers

wearing rings / wearing plates

We do not accept liability for faults or defects arising from natural wear and tear.

WILO General terms of telivery and serviceThe latest version of our General Terms of Delivery and Service can be found on the Internet at

www.wilo.de


Heating, Air-conditioning, CoolingProduct Overview and Fields of Application

Glandless pumps

1) please refer to General catalogue Building Service 2004/2005

New in the programme or range extension!

Pump type Main field of application

Page

High-efficiency Pumps

Single-head pumps Wilo-Stratos M/C C M/C 10

Wilo-Stratos-Z M/C M/C C M/C 1)

Twin-head pumps Wilo-Stratos-D C C C 10

Energy-saving Pumps

Single-head pumps Wilo-Star-E (EasyStar) S/M 1)

Wilo-Star-EP/Star-EL (ProfiStar) M/C 1)

Wilo-TOP-E M/C 1)

Wilo-Star-ZE 25/1-5 (CircoStar) S/M S/M 1)

Twin-head pumps Wilo-TOP-ED C 1)

Standard Pumps

Single-head pumps Wilo-Star-RS (ClassicStar) S/M S/M 34

Wilo-TOP-S M/C C 1)

Wilo-TOP-D (1400 rpm) M/C C 1)

Wilo-RP (max. 1400 rpm) S/M 1)

Wilo-P (max. 1400 rpm M/C 1)

Wilo-Star-Z 15 (CircoStar) S 1)

Wilo-Star-Z 20/25 (CircoStar) M M 1)

Wilo-TOP-Z M/C M/C 1)

Wilo-Star ST (SolarStar) S/M 1)

Twin-head pumps Wilo-Star-RSD (ClassicStar) S/M S/M 1)

Wilo-TOP-SD C C 1)

Wilo-DOP (max. 1400 rpm) C 1)

TOP-Modular Concept

Motor module Wilo-Mot-E M/C 1)

Wilo-Mot-S M/C C 1)

Wilo-Mot-Z M/C M/C 1)

System components

System separation for floor heating Wilo-Safe S 1)

Lifting unit for condensates Wilo-DrainLift Con S/M/C 1)

Service/Accessories

Wilo Pump Cold water insulation Wilo-ClimaForm For Wilo-Stratos and Wilo TOP-S 42

Wilo-Protect-Modul Wilo-Protect-Modul C For Wilo-TOP-S, Wilo-TOP-SD and Wilo TOP-Z 44

Legend: Areas of application:S: Single/two-family houseM: Multifamily houseC: Commercial

Heating Air conditioning/Cooling

Drinking-water circulation Solar

Floor heatingCondensate,condensing-boiler/Air-conditioning equipment

Heating, Air-conditiCoolingProduct Overview anFields of ApplicationGlandless pumps


Heating, Air-conditioning, CoolingProduct Overview and Fields of Application

Glandless pumps

Pump type Main field of application

Page

High-efficiency Pumps

Single-head pumps

Twin-head pumps

Energy-saving Pumps

Single-head pumps Inline Wilo-VeroLine-IP-E 50

Wilo-CronoLine-IL-E 1)

Wilo-CronoLine-IL-E...BF 1)

Twin-head pumps Inline Wilo-VeroTwin-DP-E 50

Wilo-CronoTwin-DL-E 1)

Standard Pumps

Single-head pumps Inline Wilo-VeroLine-IPL 74

Wilo-CronoLine-IL 1)

Twin-head pumps Inline Wilo-VeroTwin-DPL 74

Wilo-CronoTwin-DL 1)

Special Pumps

Single-head pumps Inline Wilo-VeroLine-IPS 1)

Wilo-VeroLine-IPH-W 92

Wilo-VeroLine-IPH-O 92

Wilo-VeroLine-IP-Z 1)

Monobloc pumps

Single-head pumps Wilo-CronoBloc-BL 1)

Wilo BAC 1)

Standard Pumps

Single-head pumps Wilo-VeroNorm-NP 1)

Switchgears and control devices (for glandless and glanded pumps)

Plug-In Modules Wilo-S1R-h Time switching for Wilo-Star-Z 20/25. 1)

Motor Protection Wilo-SK 602, SK 622, C-SK For Wilo-Star-RS/RSD, TOP-D/-S/-SD/-Z/RP/P/DOP 1)

Switchgears Wilo-SK 601 Time switch for Wilo pumps 1)

Wilo-S2R 2.5/-S2R 3D 2-stage switchgear for Wilo pumps 1)

Wilo-S4R 2.5/-S4R 2.5 D 4-stage switchgear for Wilo pumps 1)

Wilo-TF, DTS/SK 610, DDM Signal transmitter for Wilo switchgears 1)

Control devices Wilo-AS system For glandless pumps of all makes. 1)

Wilo-VR-SystemVario-control system for infinitely-variable output control of pumps of TOP-E/ED, Stratos-D/-Z, VeroLine-IP-E, VeroTwin-DP-E, CronoLine-IL-E/IL-E...BF, CronoTwin-DL-E series

99

Wilo-CRn-SystemComfort-control system for infinitely-variable output control of pumps of TOP-E/ED, Stratos-D/-Z, VeroLine-IP-E, VeroTwin-DP-E, CronoLine-IL-E/IL-E...BF, CronoTwin-DL-E series

99

Wilo CR-System For standard glandless and glanded pumps with fixed speed. 1)

Wilo-DDG, TSG, KTY/PT 100... Signal transmitter for Wilo control devices 1)

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ContentsGlandless Pumps

Glandless pumps




Glandless pumps

High-Efficiency PumpsProduct Advantages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Single-Head Pumps (Heating) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Equipment/Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Wilo-Stratos . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18Pump Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18Terminal Diagrams, Motor Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21Dimension Drawings, Dimensions, Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Twin-Head Pumps (Heating) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24Equipment/Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Wilo-Stratos-D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30Pump Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30Terminal Diagrams, Motor Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32Dimension Drawings, Dimensions, Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Standard PumpsProduct Advantages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Single-Head Pumps (Heating) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36Equipment/Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Wilo-Star-RS (ClassicStar) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40Pump Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40Terminal Diagrams, Motor Data, Dimensions, Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Service/Accessories Cold water insulation for pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Wilo-ClimaForm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Wilo-Protect-Modul . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44Function Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44Wilo-Protect-Modul C for single-head pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45Wilo-Protect-Modul C for twin-head pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

High-Efficiency Pumps

Product Advantages

Wilo-Stratos High-Efficiency Pumps:Automatically controlled pumps with EC-motor

Efficient. Functional.

Flexible.

High-Efficiency PumpsProduct Advantages

100%

80%

60%

50%

40%

Up to 50%savings potential

Up to 80%savings potential

Standard pumps

(uncontrolled)

Energy-savingpumps

(controlled)

High-efficiencypumps

(controlled)

20%

0%

Easy operation

Face to Face. The Wilo-Stratos have flexible installation positions. Increased operating reliability thanks to pump display with rotating indicator and red button technology.

Wilo high-efficiency pumps are the only controlled circulating pumps for air-conditioning and cooling applications and offer numerous advantages.

Service-friendlyOptionally with Wilo IR moni-tor, remote control and remote scanning of pump functions.

Flexibility in use

For universal use in heating and air-conditioning/cooling systems. Suitable for pump-ing media with temperatures from 10 C to +110 C. No condensation water no re-strictions on use.

Wilo-specific interface for dual pump management without external switchgears.

Can be optionally retrofitted with plug-in IF modules for building-automation sys-tems and can be connected to LON networks.

Easyinstallation

Terminal area accessible from the front. Maximum conven-ience during installation due to optimised flange accessi-bility. Universal application with combination flangePN 6/PN 10 (up to DN 65).


High-Efficiency Pumps

Product Overview

Single-head pumpsProduct Overview

Wilo-Stratos Series Duty chart

Single-head pumps:Electronically controlled circulating pumps with screwed or flanged connection

Application:Hot-water heating systems of all kinds, air conditioning, closed cooling circuits, industrial circulating systems

Special features:Standard thermal insulation for heating applications

Twin-head pumpsWilo-Stratos-D Series Duty chart

Twin-head pumps:Electronically controlled circulating pumps with flanged connection

Application:Hot-water heating systems of all kinds, air conditioning, closed cooling circuits, industrial circulating systems

Special features: Integrable dual pump management by

means of retrofittable IF modules Main/standby operation with fault-

sensitive switchover Efficiency-optimised peak-load

operation

Range extensio

n!

10

12

8

6

4

2

00 10 20 30 40 50 60 Q [m3/h]

H [m

]

Wilo-Stratos

50/1-1265/1-9

65/1-12

80 (100) 1-12

40/1-12

50/1-9

32/1-12

30/1-12

25/30/1-8

65/1-9

40/1-4

50/1-8

40/1-8

Range extensio

n!

10

12

8

6

4

2

00 10 20 30 40 50 60 70 80 90

32/1-12 40/1-12

50/1-9

32/1-8

50/1-12

65/1-12

80/1-12

+Wilo-Stratos-D

Q [m3/h]

H [m

]

40 (50) /1-8

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High-Efficiency PumpsSingle-head pumps (Heating)

Equipment/FunctionSingle-head pumps (Heating)Equipment/Function Wilo-Stratos

Operating Modes

Speed-stage switching

Remote speed control (n = constant)

p-cv for combined differential pressure

p-c for constant differential pressure

p-v for variable differential pressure

p-T for temperature-prompted differential pressure

Manual functions

Adjustment of operating mode

Adjustment of differential-pressure setpoint

Adjustment of "autopilot (automatic setback mode)

Adjustment of pump ON/OFF

Adjustment of speed (manual speed setting)

Adjustment of speed stages

Automatic Functions

Stepless performance adaptation as a function of operating mode

"Autopilot automatic setback mode

Deblocking function

Soft start

Safety control

Full motor protection with integrated trip electronics

External control functions

Control input "Overriding Off Possible with IF modules Stratos (Accessories)

Control input "Overriding Min" Possible with IF modules Stratos (Accessories)

Control input Analog In 0 ... 10 V (remote speed setting) Possible with IF modules Stratos (Accessories)

Control input Analog In 0 ... 10 V (remote setpoint setting)

Possible with IF modules Stratos (Accessories)

Message and display functions

Individual/collective fault signal (potential-free NC contact)

Collective fault signal (potential-free NC contact)

Individual run signal (potential-free NO contact) Possible with IF modules Stratos (Accessories)

Thermal winding contact (WSK, potential-free NC contact)

Fault light

Direction-of-rotation telltale lamp

LC Display for the indication of pump data and fault codes

Data exchange

Infrared interface for wireless data exchange with IR monitor (see IR monitor function table)

PLR serial digital interface for connection to BA via Wilo interface converter or company-specific coupling modules


Serial digital interface LON for connection to a LONWORKS network




Equipment/Function

= available, = not available

Dual pump management:twin-head pump or 2 single-head pumps(dual pump management with 2 single-head pumps only possible if the equivalent twin-head pump is also listed in the Wilo catalogue)

Main/standby pump operation (automatic fault-actuated duty changeover/time-sensitive pump replacement)

Different combinations possible using Stratos IF modules (Accessories)

Addition operation (efficiency-optimized peak-load cut-in and out)

Different combinations possible using Stratos IF modules (Accessories)

Equipment/Scope of delivery

Wrench attachment point on pump body

Double changeover valve in pump housing

Cable entry possible on both sides

Wilo quick connection with snap-on clips

Integrated air separator for automatic rapid ventilation Rp 8

Plug-in slot for optional expansion with Wilo IF modules

Blocking-current-proof motor

Incl. seals for threaded connection (loose)

Incl. installation and operating instructions

Incl. thermal insulation

Incl. washers for flange bolts(for DN 32DN 100 nominal connection diameters)

Incl. 1.8 m connection cable with grounding plug

Integrated non-return valve

Integrated ball shut-off valve

Incl. time switch

Single-head pumps (Heating)Equipment/Function Wilo-Stratos

Glan

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Technical Data

Wilo-StratosTechnical Data

New!25/1-8

New!30/1-8 30/1-12 32/1-12

New!40/1-4 40/1-8 40/1-12

Approved fluids(other fluids on request)

Heating water (in accordance with VDI 2035)

Water/glycol-mixtures (max. 1:1; mixtures with more than 20% glycol require checking of the pumping data)

Drinking water and water for food processing in accordance with TrinkwV 2001

Performance

Max. delivery head [m] 7 7 11 9 5 8 12

Flow, max. [m3/h] 8 8 10 13 11 13 21

Speed range [rpm] 1400370014003700

1600 -4800

1600 -4800

16003700

1800 - 4800

1400 -4600

Permissible range of application

Temperature range for use in heating, ventilation and A/C systems at max. ambient temperature +25C [C] at max. ambient temperature +40C [C]

-10 to +110

Temperature range for use in drinking water circulation systems at max. ambient temperature +40C [C]

Max. permitted total hardness in drinking-water circulation systems [d]

Standard version for operating pressure pmax [bar] 10 10 10 6/10 6/10 6/10 6/10

Special version for operating pressure pmax [bar] 16 16 16 16 16 16 16

Pipe connection

Screwed connection Rp 1 1 1

Nominal connection diameter DN 32 40 40 40

Flange for counterflange PN 6, standard version

Flange for counterflange PN 16, special version

Combination flange PN 6/10 for mating flanges PN 6 and PN 16, standard version

Support-bracket mounting (with horizontal shaft only), standard version

Support-bracket mounting (with horizontal shaft only), special version

Electrical connection

Mains connection 1~ [V], standard version 230 230 230 230 230 230 230


Mains connection 3~ [V],with optional adapter plug

Mains frequency [Hz] 50 50 50 50 50 50 50

Motor/electronics

Electromagnetic compatibility EN 61800-3

Emitted interference EN 61000-6-3

Interference immunity EN 61000-6-2

Power electronics Frequency converter

Protection class IP44

Insulation class F



Technical Data


Materials

Pump housing Cast iron (EN-GJL 200) Cast iron (EN-GJL 250)

Impeller Plastic (PPS - 40% GF)

Shaft Stainless steel (X46 Cr13)

Bearing Metal-impregnated carbon

Minimum suction head at suction port [m]for avoiding cavitation at water delivery temperature

50C 3 3 3 3 3 3 5

95C 10 10 10 10 10 10 12

110C 16 16 16 16 16 16 18


New!25/1-8

New!30/1-8 30/1-12 32/1-12

New!40/1-4 40/1-8 40/1-12

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Technical Data


50/1-8 50/1-9 50/1-12 65/1-9New!

65/1-12New!

80/1-12New!

100/1-12



Water/glycol mixtures (max. 1:1; mixtures with more than 20 % glycol content require rechecking of the pumping data)

Drinking water and water for food processing in accord-ance with TrinkwV 2001

Performance

Max. delivery head [m] 8 9 11 10 11 13 13

Flow, max. [m3/h] 13 24 29 29 41 61 61

Speed range [rpm] 1800 - 4800 1400 -

4100 1400 -

4600 1400 -

4600 9503300 9003300 9003300


Temperature range for use in heating, ventilation and A/C systems at max. ambient temperature +25 C [C] at max. ambient temperature +40 C [C]

-10 to +110

Temperature range for use in drinking-water circulation systems at max. ambient temperature +40 C [C]

Max. permitted total hardness in drinking-water circula-tion systems [d]

Standard version for operating pressure pmax [bar] 6/10 6/10 6/10 6/10 6/10 6 6

Special version for operating pressure pmax [bar] 16 16 16 16 16 10, 16 10, 16

Pipe connection

Screwed connection Rp

Nominal connection diameter DN 50 50 50 65 65 80 100










Mains frequency [Hz] 50 50 50 50 50 50 50

Motor/electronics






Insulation class F



Technical Data


Materials

Pump housing Cast iron (EN-GJL 250)





50 C 3 5 5 5 7 7 7

95C 10 12 12 12 15 15 15

110 C 16 18 18 18 23 23 23


50/1-8 50/1-9 50/1-12 65/1-9New!

65/1-12New!

80/1-12New!

100/1-12

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High-Efficiency PumpsWilo-Stratos

Pump Curves

Wilo-Stratos 25/1-8Wilo-Stratos

p-c (constant) p-v (variable)

Pump Curves

Wilo-Stratos 30/1-8p-c (constant) p-v (variable)

0

4

5

7

6

8

2

1

3

H [m

]

Q

[m3/h][l/s]

[lgpm]

P 1 [W

]

[m/s]

0

80

60

40

20

100

120

140

v21

Wilo-Stratos 25/1-81 ~ 230 V - Rp 1

6 840

0 2,5 3 41,5 4,53,50,5

2 5 731

[m3/h]6 840 2 5 731

2

10 3020

1,510,5

0

0

max.

max.

1 m2 m

3 m4 m

5 m6 m

7 m

min.

p-c

max.

min.

0

4

5

7

6

8

2

1

3

H [m

]

Q

[m3/h][l/s]

[lgpm]

P 1 [W

]

0

80

60

40

20

100

120

140

Wilo-Stratos 25/1-81 ~ 230 V - Rp 1

6 840 2 5 731

[m3/h]6 840 2 5 731

2

10 3020

1,510,5

0

0

[m/s]v

210 2,5 3 41,5 4,53,50,5

max.

min.2 m

3 m4 m

5 m6 m

7 m

min.

max.

p-v

0

4

5

7

6

8

2

1

3

H [m

]

Q

[m3/h][l/s]

[lgpm]

P 1 [W

]

0

80

60

40

20

100

120

140

Wilo-Stratos 30/1-81 ~ 230 V - Rp 1 1/4

6 840 2 5 731

[m3/h]6 840 2 5 731

2

10 3020

1,510,5

0

0

[m/s]v

210 2,51,50,5

max.

max.

1 m2 m

3 m4 m

5 m6 m

7 m

min.

p-c

max.

min.

0

4

5

7

6

8

2

1

3

H [m

]

Q

[m3/h][l/s]

[lgpm]

P 1 [W

]

0

80

60

40

20

100

120

140

Wilo-Stratos 30/1-81 ~ 230 V - Rp 1 1/4

6 840 2 5 731

[m3/h]6 840 2 5 731

2

10 3020

1,510,5

0

0

[m/s]v

210 2,51,50,5

max.

min.2 m

3 m4 m

5 m6 m

7 m

min.

max.

p-v



Pump Curves



[m3/h][l/s]

[lgpm]

106 840 22

10

32,5

3020

1,510,5

0

0

40

0

4

5

6

2

1

3

H [m

]

Q

P 1 [W

]

[m3/h]106 840 2

[m/s]

0

80

60

40

20

100

120

140

v21

Wilo-Stratos 40/1-41 ~ 230 V - DN 40

0 1,50,5

max.

max.

1 m2 m

3 m4 m

min.

p-c

max.

min.

[m3/h][l/s]

[lgpm]

106 840 22

10

32,5

3020

1,510,5

0

0

40

0

4

5

6

2

1

3

H [m

]Q

P 1 [W

]

[m3/h]106 840 20

80

60

40

20

100

120

140

Wilo-Stratos 40/1-41 ~ 230 V - DN 40

[m/s]v

210 1,50,5

max.

min.

2 m3 m

4 m5 m

min.

max.

p-v

0 [m3/h][l/s]

[lgpm]

20 3010 40

6 7 854 9 10 11

5025

3210

0 75 100 125

0 [m3/h]20 3010 40

15 255 35

15 255 35

0

8

10

12

4

2

6

H [m

]P 1

[W]

0

600

500

400

300

200

100

700

800

900

Wilo-Stratos 65/1-121 ~ 230 V - DN 65

Q

[m/s]v

31 20 1,5 2,50,5

max.

max.

2 m

1 m

3 m4 m

5 m6 m

7 m8 m

9 m10 m

min.

p-c

max.

min.

0 [m3/h][l/s]

[lgpm]

20 3010 40

6 7 854 9 10 11

5025

3210

0 75 100 125

0 [m3/h]20 3010 40

15 255 35

15 255 35

0

8

10

12

4

2

6

H [m

]P 1

[W]

0

600

500

400

300

200

100

700

800

900

Wilo-Stratos 65/1-121 ~ 230 V - DN 65

Q

[m/s]v

31 20 1,5 2,50,5

min.

max.

4 m5 m

6 m7 m

8 m9 m

10 m

min.

max.

p-v

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Pump Curves



20 3010 50 60400

6 9 12 15 18

50

3

0

0

100 150 200Q

[m3/h][l/s]

[lgpm]

0

4

6

10

8

12

14

2

H [m

]P 1

[W]

20 3010 50 60400 [m3/h]0

1200

1000

800

600

400

200

1400

1600

1800

Wilo-Stratos 80/1-121 ~ 230 V - DN 80

3210,5 1,5 2,50v

[m/s]

max.

max.

1 m min.

2 m4 m

3 m

6 m7 m

8 m9 m

10 m11 m

12 m

5 m

p-c

max.

min.

20 3010 50 60400

6 9 12 15 18

50

3

0

0

100 150 200Q

[m3/h][l/s]

[lgpm]

0

4

6

10

8

12

14

2

H [m

]P 1

[W]

20 3010 50 60400 [m3/h]0

1200

1000

800

600

400

200

1400

1600

1800

Wilo-Stratos 80/1-121 ~ 230 V - DN 80

3210,5 1,5 2,50v

[m/s]

min.

4 m6 m

7 m8 m9

m10 m1

1 m12 m

5 m

max.

min.

max.

p-v

20 3010 50 60400

6 9 12 15 18

50

3

0

0

100 150 200Q

[m3/h][l/s]

[lgpm]

0

4

6

10

8

12

14

2

H [m

]P 1

[W]

20 3010 50 60400 [m3/h]0

1200

1000

800

600

400

200

1400

1600

1800

Wilo-Stratos 100/1-121 ~ 230 V - DN 100

210,5 1,50v

[m/s]

max.

max.

1 m min.

2 m4 m

3 m

6 m7 m

8 m9 m

10 m11 m

12 m

5 m

p-c

max.

min.

20 3010 50 60400

6 9 12 15 18

50

3

0

0

100 150 200Q

[m3/h][l/s]

[lgpm]

0

4

6

10

8

12

14

2

H [m

]P 1

[W]

20 3010 50 60400 [m3/h]0

1200

1000

800

600

400

200

1400

1600

1800

Wilo-Stratos 100/1-121 ~ 230 V - DN 100

210,5 1,50v

[m/s]

min.

4 m6 m

7 m8 m9

m10 m1

1 m12 m

5 m

max.

min.

max.

p-v



Terminal Diagrams, Motor Data


Motor Data

Terminal diagramKey:

DP: Dual pump management (2 pumps)

PLR: Serial digital BA interface

LON: Serial digital LONWORKS interface

SSM: Collective fault signal(NC contact as per VDI 3814, rating 1 A, 250 V ~)Function see Chapter Wilo-TOP-Control Pump Management, Planning guide

*) For further Stratos IF modules, see Chapter "Wilo-TOP-ControlPump Management

Nominal power

Speed Power consumption

Current at Motor protection

Pgscrewed connection1~230 V, 50 Hz 3~230 V, 50 Hz 3~400 V, 50 Hz

P2 n P1 I

[W] [rpm] [W] [A]

Stratos 25/1-8 90 14003700 9 120 0.10 0.93 0.10 0.93 built-in 1 x 7 / 1 x 9 / 1 x 13.5

Stratos 30/1-8 90 14003700 9 120 0.10 0.93 0.10 0.93 built-in 1 x 7 / 1 x 9 / 1 x 13.5

Stratos 40/1-4 90 16003700 13120 0.12 0.93 0.12 0.93 built-in 1 x 7 / 1 x 9 / 1 x 13.5

Stratos 65/1-12 650 9503300 38800 0.283.50 0.283.50 built-in 1 x 7 / 1 x 9 / 1 x 13.5



L N PE SSM L1 L3

L2 L3

L1 L2

PE SSM

DP

PLR

DP

LON

Option: IF-Module Stratos *)

PLR-Modul LON-Modul

1~ 230 V, 50 Hz

3~ 230 V, 50 Hz

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Dimension Drawings, Dimensions, Weights

Dimension drawing A Dimension drawing B

Permitted installation positions see Planning guide in the General Catalogue

Note: In the case of vertical module arrangement, dimension b2 projects over the pump connection!

Permitted installation positions see Planning guide in the General Catalogue

Note: In the case of vertical module arrangement, dimension b2 projects over the pump connection!Dimension Drawings, Dimensions, Weights

Dimension drawing C Dimension drawing D

l 0

b 3

a1 l1

Pg 7

b4b4

G

b2b1

Pg 9

Pg 13,5

a2

Rp

l 0 b3

a1 l1

Pg 7

b4b4b2b1

Pg 9

Pg 13,5

a2

D

DN d

k L2

n x d L 1

n x d L 2

k L1

D

DN

d k

n x d L




Dimensions, Weights

Flange Data

n = No. of bolt holes

Pipe con-nection/

nominal dia.

Thread Pump dimensions Weightapprox.

Dimension drawing

G I0 a1 a2 l1 b1 b2 b3 b4 PN 6/10

[mm] [kg]

Stratos 25/1-8 Rp 1 G 180 43 58 181 90 125 48 75 4.5 A

Stratos 30/1-8 Rp 1 G2 180 43 58 181 90 125 48 75 5.0 A

Stratos 40/1-4 DN 40 220 58 72 176 90 125 48 75 9.5 B

Stratos 65/1-12 DN 65 340 87 112 325 155 170 78 120 28.5 B

Stratos 80/1-12 DN 80 360 90 120 328 155 170 78 125 33.0/33.0 B

Stratos 100/1-12 DN 100 360 80 120 338 155 170 78 125 33.5/33.5 B

Flange Nominal dia. Pump flange dimensions Dimensiondrawing

DN D D k

kL1/kL2

n x dLn x dL1/dL2

[mm] [pieces x mm]

Stratos 40/1-4 Combination flange PN 6/10(flange PN 16 as per EN 1092-2) 40 140 84 100/110 4 x 14/19 C

Stratos 65/1-12 Combination flange PN 6/10(flange PN 16 as per EN 1092-2) 65 185 118 130/145 4 x 14/19 C

Stratos 80/1-12

Flange PN 6 (dimensioned to PN 16, as per EN 1092-2)

80 200 132 150 4 x 19 D

Flange PN 16 (as per EN 1092-2) 80 200 132 160 8 x 19 D

Stratos 100/1-12


100 220 156 170 4 x 19 D

Flange PN 16 (as per EN 1092-2) 100 220 156 180 8 x 19 D

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High-Efficiency PumpsTwin-Head Pumps (Heating)

Equipment/FunctionTwin-Head Pumps (Heating)Equipment/Function Wilo-Stratos-D

Operating Modes







Manual functions






Adjustment of speed stages

Automatic Functions



Deblocking function

Soft start

Safety control



Control input "Overriding Off Possible with IF modules Stratos (Accessories)

Control input "Overriding Min" Possible with IF modules Stratos (Accessories)

Control input Analog In 0 ... 10 V (remote speed setting) Possible with IF modules Stratos (Accessories)





(programmable with IR-Monitor)


Individual run signal (potential-free NO contact) Possible with IF modules Stratos (Accessories)


Fault light



Data exchange


PLR serial digital interface for connection to BA via Wilo interface converter or company-specific coupling modules






Equipment/Function

Dual pump management (twin-head pump or 2 single-head pumps)(dual pump management with 2 single-head pumps only possible if the equivalent twin-head pump is also listed in the Wilo catalogue)


Different combinations possible using Stratos IF modules


Different combinations possible using Stratos IF modules






Integrated air separator for automatic rapid ventilation Rp 3/8






Incl. washers for flange bolts(for DN 32 - DN 80 nominal connections diameters)




Incl. time switch

Twin-Head Pumps (Heating)Equipment/Function Wilo-Stratos-D

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Technical DataTechnical Data

Wilo-Stratos-D

32/1-8 32/1-12 40/1-8 40/1-12 50/1-8



Water/glycol mixtures (max. 1:1; mixtures with more than 20 % glycol content require rechecking of the pumping data)

Drinking water and water for food processing in accord-ance with TrinkwV 2001

Performance

Max. delivery head [m] 7 9 8 12 8

Flow, max. [m3/h] 13 19 21 32 21

Speed range [rpm] 14003700 1600 - 4800 1800 - 4800 1400 - 4600 1800 - 4800



-10 to +110


Max. permitted total hardness in drinking-water circula-tion systems [d]

Standard version for operating pressure pmax [bar] 6/10 6/10 6/10 6/10 6/10

Special version for operating pressure pmax [bar] 16 16 16 16 16

Pipe connection


Nominal connection diameter DN 32 32 40 40 50







Mains connection 1~ [V], standard version 230 230 230 230 230

Mains connection 3~ [V], standard version 230 230 230 230 230


Mains frequency [Hz] 50 50 50 50 50

Motor/electronics






Insulation class F

Materials







Technical Data



50C 3 3 3 5 3

95C 10 10 10 12 10

110C 16 16 16 18 16

Technical DataWilo-Stratos-D

32/1-8 32/1-12 40/1-8 40/1-12 50/1-8

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Wilo-Stratos-D

50/1-9 50/1-12 65/1-12 80/1-12



Wasser/glycol mixtures (max. 1:1; mixtures with more than 20 % glycol content require rechecking of the pumping data)


Performance

Max. delivery head [m] 9 11 11 13

Flow, max. [m3/h] 38 43 72 107

Speed range [rpm] 1400 - 4100 1400 - 4600 9503300 9003300



-10 to +110



Standard version for operating pressure pmax [bar] 6/10 6/10 6/10 6

Special version for operating pressure pmax [bar] 16 16 16 10, 16

Pipe connection


Nominal connection diameter DN 50 50 65 80







Mains connection 1~ [V], standard version 230 230 230 230

Mains connection 3~ [V], standard version 230 230 230 230


Mains frequency [Hz] 50 50 50 50

Motor/electronics






Insulation class F

Materials







Technical Data



50C 5 5 7 7

95C 12 12 15 15

110C 18 18 23 23

Technical DataWilo-Stratos-D

50/1-9 50/1-12 65/1-12 80/1-12

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High-Efficiency PumpsWilo-Stratos-D

Pump Curves

Wilo-Stratos-D 32/1-8Wilo-Stratos-D

p-c (constant) p-v (variable)

Pump Curves

Wilo-Stratos-D 65/1-12p-c (constant) p-v (variable)

0

4

5

7

6

8

2

1

3

H [m

]

Q

P 1 [W

]

[m3/h][l/s]

[lgpm]

12106 840 2

[m3/h]12106 840 2

2

10

32,5 3,5

3020

1,510,5

0

0

40

0

150

100

50

200

250

300

Wilo-Stratos 32/1-8P1

[m/s]v

210 2,51,50,5 43 3,5

Wilo-Stratos-D 32/1-81 ~ 230 V - DN 32

+

max.

max.

2 m3 m

4 m5 m

6 m

1 m

7 m

min.

p-c

max.

min.

0

4

5

7

6

8

2

1

3

H [m

]

Q

P 1 [W

][m3/h]

[l/s]

[lgpm]

12106 840 2

[m3/h]12106 840 2

2

10

32,5 3,5

3020

1,510,5

0

0

40

0

150

100

50

200

250

300


+


[m/s]v

210 2,51,50,5 43 3,5

max.

3 m4 m

5 m6 m

7 m

min.

min.

max.

p-v

20 3010 706050400

6 9 12 15 18

50

30

0 100 150 200 250

[m3/h]

0

1200

1000

800

600

400

200

1400

1600

1800

20 3010 706050400 [m3/h]

[l/s]

[lgpm]

0

4

5

10

11

6

7

8

9

12

2

1

3

H [m

]

Q

P 1 [W

]


[m/s]v

210 543


+

max.

max.

2 m3 m

4 m5 m

6 m

1 m

7 m8 m

9 m10 m

min.

p-c

max.

min.

0

4

5

10

11

6

7

8

9

12

2

1

3

20 3010 706050400

6 9 12 15 18

50

30

0 100 150 200 250

[m3/h]

0

1200

1000

800

600

400

200

1400

1900

1800

20 3010 706050400 [m3/h]

[l/s]

[lgpm]

H [m

]

Q

P 1 [W

]


[m/s]v

210 543


+

max.

4 m5 m

6 m7 m

8 m9 m

10 m

min.

min.

max.

p-v



Pump Curves

Wilo-Stratos-D 80/1-12p-c (constant) p-v (variable)

[m3/h][l/s]

[lgpm]

20 80 100604000

4

6

10

8

12

16

14

2

[m3/h]20 80 100604000

2500

2000

1500

1000

500

3000

3500

10 20 300

0 100 200 300

H [m

]

Q

P 1 [W

]


[m/s]v

210 543


+

max.

max.

2 m3 m4 m5 m

6 m

1 m

7 m8 m9 m

10 m11 m12 m

min.

p-c

max.

min.

[m3/h][l/s]

[lgpm]

20 80 100604000

4

6

10

8

12

16

14

2

[m3/h]20 80 100604000

2500

2000

1500

1000

500

3000

3500

10 20 300

0 100 200 300H

[m]

QP 1

[W]


[m/s]v

210 543


+

max.

4 m5 m6

m7 m8 m9

m10 m1

1 m12 m

min.

min.

max.

p-v

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Motor Data

Terminal diagramKey:

DP: Dual pump management (2 pumps)

PLR: Serial digital BA interface

LON: Serial digital LONWORKS interface

SSM: Collective fault signal(NC contact as per VDI 3814, rating 1 A, 250 V ~)Function see Chapter Wilo-TOP-Control Pump Management, Planning guide

*) For further Stratos IF modules, see Chapter "Wilo-TOP-ControlPump Management

Terminal Diagrams, Motor DataNominal power

Speed Power consumption

Current at Motor protection

Pgscrewed connection1~230 V, 50 Hz 3~230 V, 50 Hz 3~400 V, 50 Hz

P2 n P1 I

[W] [rpm] [W] [A]

Stratos-D 32/1-8 90 14003700 9 120 0.100.93 0.100.93 built-in 1 x 7 / 1 x 9 / 1 x 13.5

Stratos-D 65/1-12 650 9503300 38 800 0.283.50 0.283.50 built-in 1 x 7 / 1 x 9 / 1 x 13.5

Stratos-D 80/1-12 1300 9003300 40-1550 0.306.80 0.306.80 built-in 1 x 7 / 1 x 9 / 1 x 13.5

L N PE SSM L1 L3

L2 L3

L1 L2

PE SSM

DP

PLR

DP

LON

Option: IF-Module Stratos *)

PLR-Modul LON-Modul

1~ 230 V, 50 Hz

3~ 230 V, 50 Hz




Dimensions, Weights

Flange Data

n = No. of bolt holes

Dimension drawing APermitted installation positions see Planning guide in the General CatalogueNote:Module dimension b2 projects over the pump connection!

Dimension drawing B Dimension drawing C

Dimension Drawings, Dimensions, Weights Pipe con-

nection/nominal dia.


Dimension drawing

G I0 m l1 a k1 k2 b1 b2 q1 q2 PN 6/10

[mm] [kg]

Stratos-D 32/1-8 DN 32 220 110 181 43 106 114 75 90 106 106 13.0 A

Stratos-D 65/1-12 DN 65 340 170 325 88 200 210 155 170 188 145 53.0 A

Stratos-D 80/1-12 DN 80 360 180 328 100 220 235 150 170 203 203 53.0/60.5 A

Flange Nominal dia. Pump flange dimensions Dimension drawing

DN D D k

kL1/kL2

n x dLn x dL1/dL2

[mm] [pieces x mm]

Stratos-D 32/1-8 Combination flange PN 6/10(flange PN 16 as per EN 1092-2) 32 140 76 90/100 4 x 14/19 B

Stratos-D 65/1-12 Combination flange PN 6/10(flange PN 16 as per EN 1092-2) 65 185 118 135/145 4 x 14/19 B

Stratos-D 80/1-12


80 200 132 150 4 x 19 C

Flange PN 16 (as per EN 1092-2)

80 200 132 160 8 x 19 C

Pg 7

Pg 9Pg 13,5

l1a

k 2k 1

q2q1

l 0b

2b

1

m

D

DN d

k L2

n x d L 1

n x d L 2

k L1

D

DN

d k

n x d L

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Standard Pumps

Product Advantages

Wilo-Star and Wilo-TOP Standard Pumps

The standard product range

for all applications.

StandardProduct

Simple installation

Maximum convenience during installation thanks to simple cable infeed in the terminal box. Simple pipe connection with Wilo-Star-RS thanks to the practical wrench attach-ment point on the pump body.

Safe electricalconnection

Terminal box for simplified electrical installation for Wilo-Star-RS with removable cable gland which can be used on both sides and Wilo quick connection with snap-on clips.

Flexibility in use

The Wilo-TOP-S, Wilo-TOP-D and Wilo-TOP-SD series can be used in heating systems and air-conditioning/cooling systems from -20 C to +130 C.

Operating reliabilityCataphoresis coating for pre-venting corrosion in the event of condensation buildup on all Wilo-TOP pumps. Reduced risk of calcification thanks to the special design of the Wi-lo-Star-Z and Wilo-TOP-Z drinking-water circulating pumps.

Outputadaptation

Manual output adaptation with 3 speed stages.

Design of Wilo-Star-Z

Answers to your

product-related q

uestions

Infoline: 01805 R

UFWILO*

7839456

Obtainable on we

ekdays at any tim

e between 7 am

and 18 pm!

E-Mail: wilo@wilo

.de

Answers guarant

eed within 24 ho

urs on weekdays

!12* cent

s per minute


Standard Pumps

Product OverviewSingle-head pumps Heating (max. 2850 Product Overview

Wilo-Star-RS (ClassicStar) Series Duty chart

Single-head pumps:Circulating pumps with screwed connection

Application:Hot-water heating systems of all kinds, industrial circulating systems, cold-wa-ter systems and air-conditioning systems

Special features:Suitable for any installation position with horizontal shaft; Terminal box in12-3-6-9-o'clock position

Range extensio

n!

Star-RS 15/6, 25/6, 30/6 Star-RS 15/4, 25/4, 30/4

Star-RS 25/2, 30/2

Wilo-ClassicStar

4

5

6

3

2

1

00 0,5 1 1,5 2 3 Q [m3/h]

H [m

]

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Standard PumpsSingle-head pumps (Heating)

Equipment/FunctionSingle-head pumps (Heating)Equipment/Function Single-head pumps

(max.2850rpm)

WILO-Star-RS (ClassicStar)

Operating Modes







Manual functions






Adjustment of speed stages 3

Automatic Functions



Deblocking function

Soft start

Safety control



Control input "Overriding Off

Control input "Overriding Min"

Control input Analog In 0 ... 10 V (remote speed setting)





Individual run signal (potential-free NO contact)


Fault light



Data exchange


Serial digital interface PLR for connection to GA via Wilo interface converter or company-specific coupling modules




Equipment/Function


Dual pump management:twin-head pump or 2 single-head pumps








Integrated air separator for automatic rapid ventilation Rp 3/8






Incl. washers for flange bolts(for DN 32 - DN 65 nominal connection diameters)




Incl. time switch

Single-head pumps (Heating)Equipment/Function Single-head pumps

(max.2850rpm)

WILO-Star-RS (ClassicStar)

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Wilo-Star-RS(ClassicStar)

New!15/4

New!15/6 25/2 25/4 25/6 30/2 30/4 30/6



Water/glycol mixtures (max. 1:1; mixtures with more than 20 % glycol require checking of the pumping data)


Performance

Max. delivery head [m] 4 6 2 4 6 2 4 6

Flow, max. [m3/h] 3 3.5 2 3 3.5 2 3 3.5

Speed range [rpm] 10001900950

1850 1100 2200


Temperature range for use in heating, ventilation and A/C systems

at max. ambient temperature +25C [C]at max. ambient temperature +40C [C]

-10 to +110

Temperature range for use in drinking-water circulation systems

at max. ambient temperature +40 C [C]


Standard version for operating pressure pmax [bar] 10 10 10 10 10 10 10 10

Special version for operating pressure pmax [bar]

Pipe connection

Screwed connection Rp 1 1 1 1 1 1

Nominal connection diameter DN







Mains connection 1~ [V], standard version 230 230 230 230 230 230 230 230

Mains connection 3~ [V], standard version

Mains connection 3~ [V], with optional adapter plug

Mains frequency [Hz] 50 50 50 50 50 50 50 50

Motor/electronics

Electromagnetic compatibility



Power electronics

Protection class IP 44

Insulation class F



Technical Data


Materials

Pump housing Cast iron (EN-GJL-200)

Impeller Plastic (PP - 40 % GF)




50C 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5

95C 3 3 3 3 3 3 3 3

110C 10 10 10 10 10 10 10 10

130C

Technical DataWilo-Star-RS(ClassicStar)

New!15/4

New!15/6 25/2 25/4 25/6 30/2 30/4 30/6

Glan

dles

s Pum

ps


Standard PumpsWilo-Star-RS (ClassicStar)

Pump Curves

Wilo-Star-RS 15/4-130 to RS 30/4 Wilo-Star-RS 15/6-130 to RS 30/6

Wilo-Star-RS (ClassicStar)Pump Curves

H [m

]

0,5

1,00

0

0

0

1

2

3

4

5

0 1,0 2,0 3,0

0

0 5 10

0,75

1,0

1,0

1,5

Rp

0,5

0,25 0,5 1,0

max.

min.

Wilo-Star-RS15/4, 25/4, 30/4

min.

max.

1,50,5 2,0 2,5

[m/s]Rp1Rp1

1~230 V - Rp/Rp1/Rp1

20

80

60

40

P 1[W

]

[l/s]

[lgpm]

[m3/h]

0 1,0 2,0 3,0 [m3/h]

v

Q Q

00

0

0

[l/s]

[lgpm]

040

0,75

1,0

1

2

5

105

120

100

80

min.

1,0 2,0 3,0

0,25 0,5 1,0

2,0 3,0

4

3

max.

min.

60

max.

Wilo-Star-RS15/6, 25/6, 30/6

1~230 V - Rp1/Rp1

[m3/h]

[m3/h]

P 1[W

]H

[m]

0,5

1,00

0

0

1,0

1,0

1,5

Rp

0,5

1,50,5 2,0 2,5

[m/s]Rp1Rp1

v


Standard PumpsWilo-Star-RS (ClassicStar)

Terminal Diagrams, Motor Data, Dimensions, Weights

Motor Data

Always refer to name plate data!

Dimensions, Weights

Terminal diagram Dimension drawing

Terminal Diagrams, Motor Data, Dimensions, Weights

AC motor (EM) 2-pole - 1~230 V, 50 HzWith integrated capacitor

Motor horizontal

Terminal box position for 3, 6, 9 and 12 o'clock possible

At delivery terminal box position is at 3 o'clock.

Nominal power

Speed Power consumption Current 1~230V, 50 Hz

Motor protection Capacitor Pg screwed connection

P2 n P1 I Capacity

[W] [rpm] [W] [A] [F/VDB]

Star-RS 15/4-1302213

7

max 1900 1400

min 1000

566840482732

0.280.200.13

not necessary (blocking-current-

proof)2.0/400 11

Star-RS 15/6-130372212

max 1850 1300

min 950

779956754150

0.410.310.24

not necessary (blocking-current-

proof)2.6/400 11

Pipe connection /Nominal diameter


Rp/DN G I0 l1 l3 l4 a b1 b2

[mm] [kg]

Star-RS 15/4-130 Rp G1 130 97 65 79 33 119 92.5 2.2

Star-RS 15/6-130 Rp G1 130 97 65 79 33 122 92.5 2.4

L N PEb

b2

1

l 0

l1

l4

l 3

G

a

PG 11

Glan

dles

s Pum

ps


Service/AccessoriesCold water insulation for pumps

Wilo-ClimaForm

Dimension drawing

Wilo-ClimaFormWilo-ClimaFormDiffusion-proof insulation of pump housings in cold water applications (material: Armacell system).

Suitable for single-head pumps of the Wilo-Stratos and Wilo-TOP-S series. For prevent-ing condensate buildup and subsequent damage like dripping water and corrosion on pump housings and the whole system.

Scope of delivery:Cold water insulation for pumps including Armaflex tape for form-fit sealing between insulation and motor flange, installation instructions and packing.The materials necessary for using the Armacell system (e.g. special cleaners, AF adhesive, UV protective coating) are to be provided on-site.

Application advantages and field of application- Industrially pre-fabricated standard

solution for quick insulation of pump housings and a safe connection with the diffusion-proof sealed complete system

- Permitted temperature range of the fluid: -20 C to +105 C

- Simple outlines and surfaces simplify application of possible surface coatings on-site (e.g. colour paint for UV protec-tion, sheet metal application for impact protection)

- Smooth transition to the pipe insulation: Pipe screwed connections/mating flanges are included in the insulation

- A true-to-dimension fitting to the housing outlines reduce the hollow space between insulation and pump housing and prevents air and humidity ingress

- In the event of difficult installation situa-tions the flexible elastomer material can be cut and glued again

Service/AccessoriesCold water insulation for pumpsWilo-ClimaForm

b1

l0

b

a1

a


Service/AccessoriesCold water insulation for pumps

Wilo-ClimaForm

Dimensions

Pump type

Dimensions depending on pump type

l0 a a1 b b1

[mm]

Stratos 25/1-8 240 137 68 150 75

Stratos 30/1-8 240 137 68 150 75

Stratos 30/1-12 240 145 75 162 81

Stratos 32/1-12 350 192 97 225 112.5

Stratos 40/1-4 350 199 101 240 120

Stratos 40/1-8 350 205 103 240 120

Stratos 40/1-12 380 207 107 240 120

Stratos 50/1-8 380 219 112 260 130

Stratos 50/1-9 420 225 115 270 135

Stratos 50/1-12 420 225 115 270 135

Stratos 65/1-9 420 239 121 280 140

Stratos 65/1-12 490 249 132 290 145

Stratos 80/1-12 520 262 133 320 160

Stratos 100/1-12 on request

TOP-S 30/4 240 133 76 170 85

TOP-S 25/5 240 117 62 144 72

TOP-S 30/5 240 117 62 144 72

TOP-S 25/7 240 110 62 176 88

TOP-S 30/7 240 117 68 176 88

TOP-S 30/10 240 121 68 188 94

TOP-S 40/4 350 207 108 240 120

TOP-S 40/7 380 211 111 240 120

TOP-S 40/10 380 213 109 240 120

TOP-S 50/4 on request

TOP-S 50/7 420 226 115 270 135

TOP-S 50/10 420 226 119 270 135


TOP-S 65/10 490 247 131 290 145




Serv

ice/

Acce

ssor

ies


Service/AccessoriesWilo-Protect-Modul

Function table

Function table TOP-S/-Z/-SD

1) Pumps with P2 350 W: 2-stage speed control2) Only pumps with P2 350 W3) P2 100 W:Pumps with internal protection against unacceptably high winding temperatures

P2 = 180 W:WSK, motor protection only in conjunction with trigger devices

Wilo-Protect-ModulFunction table

Standard single-head pumps:Wilo-TOP-S/-Z series- 3 speed stages

- Blocking-current-proof or with full motor protection

- Thermal insulation as standard- Retrofittable Protect-Modul for

standard pumps for function extension- For drinking water circulation systems on TOP-Z

Standard twin-head pumps:Wilo-TOP-SD Series- 3 speed stages

- Blocking-current-proof or with full motor protection

- Twin-head-pump changeover valve with delay- Retrofittable Protect display modules for

standard pumps for function extension

Function

Wilo-TOP-S/-Z single-head pumpWilo-TOP-SD twin-head pump

1~ 3~ 1~ 3~Pump Pump

withProtect-Modul C

Pump Pump with

Protect-Modul C

Pump Pumpwith 2

Protect-Modules C

Pump Pumpwith 2

Protect-Modules C


1~230 V/50 Hz

3~400 V/50 Hz -

3~230 V/50 Hz - - -

Manual functions

3-stage speed control 1) 1)

Reset button 2) 2)

Automatic functions

Motor Protection 3) 3) 3)

Full motor protection with trip relay 2) 2)

Blockage detection with trigger


External Off-/On-switching by potential-free NC contact on-site

Signalling and display functions

Individual/collective fault signal, potential-free

1)

Individual/collective run signal, potential-free

Operating indicator light

Fault light motor protection

Fault light blockage

Direction of rotation control

Dual pump management (2 single-head pumps)

Main/standby operation(automatic fault-actuated duty changeover/time-sensitive pump change)



Wilo-Protect-Modul C for single-head pumps

Assignment Wilo-Protect-Modul C/Pump, Dimensions

Wilo-Protect-Modul C (single-head pumps)Wilo-Protect-Modul C for single-head pumpsPlug-in module for single-head pumps of the Wilo-TOP-S/-Z series with mains connection 1~230 V, 50 Hz or 3~400 V, 50 Hz. Not suitable with controlled voltage supply (e.g. Wilo-AS-System, Wilo-CR-System).


Additional functions- Fault signal SSM as potential-free change-

over contact, can be adjusted to be an in-dividual or collective fault signal

- Run signal SBM as potential-free changeo-ver contact, can be adjusted to be an indi-vidual or collective run signal

- Control input Overriding Off by external potential-free contact (NC contact)

- Pump blockage is detected and signalised as fault.

- Full motor protection with integrated trigger

- Fault confirmationWilo-Protect-Modul

Wilo-Protect-Modul C Motor TOP-S... TOP-Z... Dimensions [mm]

a5 l5

Type 22 EM 1~230 V25/5, 25/730/4, 30/5, 30/740/4

20/425/630/7 27 61

Type 22 DM 3~400 V

Type 32-52 EM 1~230 V30/1040/750/4

40/7

28 63

Type 32-52 DM 3~400 V

30/1040/7, 40/1050/4, 50/7, 50/10, 50/1565/7, 65/10, 65/13, 65/1580/7, 80/10100/10

40/750/765/1080/10

Dimension drawing Technical DataAmbient temp.: max. +40 CFluid temperature: -20 C to +130 CWeight: approx. 0.6 kgProtection class: IP 44Radio interference suppression level: NInsulation class: F4 cable infeeds Pg 9 (control cable 6-core maximum).No separate power supply required.

Mains terminalsTerminal cross-section: max. 2.5 mmSignal terminalsMax. switching capacity: 250 V/1 ATerminal cross-section: max. 2.5 mmControl terminals Ext. OffMin. contact rating: 24 VDC, 10 mATerminal cross-section: min. 0.75 mm

max. 2.5 mm

a5

l 5

Serv

ice/

Acce

ssor

ies




Wilo-Protect-Modul C, Type 22 Wilo-Protect-Modul C, Type 32-52

1~230 V 1~230 V

Wilo-Protect-Modul C, Type 22 Wilo-Protect-Modul C, Type 32-52

3~400 V 3~400 V

L N T1sw

T2bl

SSM SBM DPExt. Off

Mains terminals

Control terminals

L N T1sw

T2bl

SSM SBM DPExt. Off

MP1 MP2ws ws

Mains terminals

Control terminals

L3 T1sw

L1 L2 T2br

T3gr

SSM SBM DPExt. Off

Mains terminals

Control terminals

SSM SBM DPExt. Off

L3 T1sw

L1 L2 T2br

T3gr

MP1 MP2ws ws

Mains terminals

Control terminals



Wilo-Protect-Modul C for twin-head pumps

Alignment Wilo-Protect-Modul C for Wilo-TOP-SD, Dimensions

Wilo-Protect-Modul C (twin-head pumps)Wilo-Protect-Modul C for twin-head pumpsPlug-in module for twin-head pumps of the Wilo-TOP-SD and Wilo-TOP-S/-Z series (2 pieces) with mains connection 1~230 V, 50 Hz or 3~400 V, 50 Hz. Not suita-ble with controlled voltage supply(e.g. AS-System, CR-System)


Additional functions- Fault signal SSM as potential-free change-

over contact, can be adjusted to be an in-dividual or collective fault signal

- Run signal SBM as potential-free changeo-ver contact, can be adjusted to be an indi-vidual or collective run signal

- Control input Overriding Off by external potential-free contact (NC contact)

- Pump blockage is detected and signalised as fault.

- Full motor protection with integrated trigger

- Fault confirmation

- Integrated dual pump management with the functions- Main/standby operation with time sen-

sitive (24 h) switch from main to stand-by pump

- Fault-sensitive switch to operational standby pump

Wilo-Protect-Modul

Wilo-Protect-Modul C Motor TOP-S... Dimensions [mm]

a5 l5

Type 22 EM 1~230 V 30/532/740/3

27 61Type 22 DM 3~400 V

Type 32-52 EM 1~230 V 40/7

28 63Type 32-52 DM 3~400 V

40/7, 40/1050/7, 50/10, 50/1 565/10, 65/13, 65/1580/10

Dimension drawing Technical DataAmbient temp.: max. +40 CFluid temperature: -20 C to +130 CWeight: approx. 0.6 kgProtection class: IP 44Radio interference suppression level: NInsulation class: F4 cable infeeds Pg 9 (control cable 6-core maximum).No separate power supply required.

Mains terminalsTerminal cross-section: max. 2.5 mmSignal terminalsMax. switching capacity: 250 V/1 ATerminal cross-section: max. 2.5 mmControl terminals Ext. OffMin. contact rating: 24 VDC, 10 mATerminal cross-section: min. 0.75 mm

max. 2.5 mm

a5

l 5

Serv

ice/

Acce

ssor

ies




Wilo-Protect-Modul C, Type 22 Twin-head pump

1~230 V (EM)

Wilo-Protect-Modul C, Type 32-52 Twin-head pump

1~230 V (EM)

Wilo-Protect-Modul C, Type 22 Twin-head pump

3~400 V (DM)

Wilo-Protect-Modul C, Type 32-52 Twin-head pump

3~400 V (DM)

L N T1sw

T2bl

SSM SBM DPExt. Off

L N T1sw

T2bl

SSM SBM DPExt. Off

Mains terminals

Control terminals

Mains terminals

Control terminals

L N T1sw

T2bl

SSM SBM DPExt. Off

MP1 MP2ws ws

L N T1sw

T2bl

SSM SBM DPExt. Off

MP1 MP2ws ws

Mains terminals

Control terminals

Mains terminals

Control terminals

SSM SBM DPExt. Off SSM SBM DPExt. Off

L3 T1sw

L1 L2 T2br

T3gr

L3 T1sw

L1 L2 T2br

T3gr

Mains terminals

Control terminals

Mains terminals

Control terminals

SSM SBM DPExt. Off

L3 T1sw

L1 L2 T2br

T3gr

MP1 MP2ws ws

SSM SBM DPExt. Off

L3 T1sw

L1 L2 T2br

T3gr

MP1 MP2ws ws

Mains terminals

Control terminals

Mains terminals

Control terminals

To be provided on-site:2-core connection cable, min. 2 x 0.75 mm, connections cannot be confused





ContentsGlanded Pumps

Energy-Saving PumpsSingle-Head Pumps Inline, Twin-Head Pumps Inline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Product Advantages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51Equipment/Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Wilo-VeroLine-IP-E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54Pump Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54Terminal Diagram, Motor Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59Dimension Drawings, Dimensions, Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Wilo-VeroTwin-DP-E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61Pump Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61Terminal Diagram, Motor Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70Dimension Drawings, Dimensions, Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Standard PumpsSingle-Head Pumps Inline, Twin-Head Pumps Inline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

Product Advantages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

Wilo-VeroLine-IPL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77Pump Curves 2-pole Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77Terminal Diagram, Motor Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80Dimension Drawings, Dimensions, Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

Wilo-VeroTwin-DPL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83Pump Curves 2-pole Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83Terminal Diagram, Motor Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88Dimension Drawings, Dimensions, Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

Special Inline Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

Wilo-VeroLine-IPH-O/W . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94Pump Curves 4-pole Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94Pump Curves 2-pole Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95Terminal Diagram, Motor Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96Dimension Drawings, Dimensions, Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

ContentsGlanded Pumps

Glan

ded

Pum

ps

Energy-Saving PumpsSingle-Head Pumps Inline, Twin-Head Pumps Inline

Product Advantages

Single-head pumps Inline, Twin-head pumps Inline

Controlled output through electronic control

Wilo-Select Th

e pump planning s

oftware

Further informati

on available direc

t

from WILO AG:

Tel. 01805 RUF

WILO*

783

9456

E-Mail: info@wil

o.de

Internet: www.wi

lo.de

* 12 Cents per mi

nute

Energy-Saving PumProduct AdvantagesSingle-Head PumpsInline, Twin-Head Pumps Inline

Simple Installation

Easy to install. The pump housing is provided with feet and a threaded bore.

Flexibility in use

Can be used in air-condition-ing and cooling systems with application advantages due to the removal of condensates by means of optimised lantern design on Wilo-CronoLine-IL-E and Wilo-CronoTwin-DL-E.

Operating reliabilityHigh corrosion protection due to cataphoresis coating. High motor life due to series standard condensate drain holes in the motor hous-ing on Wilo-CronoLine-IL-E and Wilo-CronoTwin-DL-E.

Automatic control function

Energy saving due to integrated electronic power regulation.

Service-friendlyOptimised interfaces using retrofit IF modules on Wilo-CronoLine-IL-E. Direction of rotation-independent forced flow mechanical seals.

EconomicalReduced life cycle costs due to optimised efficiency on Wilo-CronoLine-IL-E and Wilo-CronoTwin-DL-E.



Product Overview

Single-head pumps InlineProduct Overview

Wilo-VeroLine-IP-E series Duty chart Single-head pumps:

Electronically controlled Inline pumps with flanged connection

Application:For pumping cold and hot water (in accordance with VDI 2035) without abrasive substances in heating, cold water and cooling water systems

Special features: Simple operation with infrared

interface (IR-Monitoring) Optional interfaces via retrofit

IF-Modules for bus communication, LON or PLR

Integrated dual pump management

Twin-head pumps, Inline

Wilo-VeroTwin-DP-E series Duty chart Twin-head pumps:

Electronically controlled Inline pumps with flanged connection

Application:For pumping cold and hot water (in accordance with VDI 2035) without abrasive substances in heating, cold water and cooling water systems

Special features: Integrated dual pump management

New! Replaces th

e

IP-E series.

15

20

25

10

5

0

H[m

]

Q[m /h]30 10 20 30 40 50 60 70 80 90

Wilo-VeroLine-IP-E

IP-E 32/16-1,1/2

IP-E 40/115-0,55/2

IP-E 50/115-0,75/2

IP-E 80/115-2,2/2 IP-E 80/140-4/2IP-E 65/115-1,5/2

IP-E 65/130-3/2

IP-E 40/150-3/2

New! Replaces th

e

DP-E series.

15

20

25

10

5

0

H[m

]

Q[m /h]30 10 20 30 40 50 60 70 80 90

Wilo-VeroTwin-DP-E

DP-E 40/115-0,55/2

DP-E 50/115-0,75/2

DP-E 80/115-2,2/2 DP-E 80/140-4/2DP-E 65/115-1,5/2

DP-E 65/130-3/2

DP-E 40/150-3/2

DP-E 50/150-4/2

DP-E 32/160-1,1/2

Pump Curves

Glan

ded

Pum

ps



Equipment/Function


Equipment/FunctionSingle-Head Pumps Inline, Twin-Head Pumps Inline Wilo-VeroLine-

IP-EWilo-VeroTwin-

DP-E

Operating Modes p-c for constant differential pressure


Remote speed control (0 - 10 V) for connection to external control unit (DDC)

Remote speed control (2 - 10 ) for connection to external control unit (DDC)

Remote speed control (0 - 20 mA) for connection to external control unit (DDC)

Remote speed control (4 - 20 m) for connection to external control unit (DDC)

Manual speed setting (Speed)

Manual settings

Differential pressure - nominal value

Pump ON/OFF

Speed (manual speed setting)

Manual Operation

Automatic FunctionsInfinitely-variable out

new_cat_2005-03_hvac_en

Documents

differentialpressure

motor protection necessarydm

phase motorpc control

differential temperatureem

internal protection

parts of pumps

prior noticegeneral

coolinggeneral notes