no slide title (intools) •i/o catalog allows designers to complete field hardware designs within...
TRANSCRIPT
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2013 Honeywell Users Group Asia Pacific
Experion PKS Orion R2 – The Journey Continues
New Solutions in R430
Jack Gregg
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Agenda
• Experion PKS Orion R2
– Productivity Improvements
• Engineering Enhancements
• System Management
– Interoperability Additions
• Profibus PA
• Ethernet I/P
– Field Device Manager
• Foundation Fieldbus EDDL/DD Support
– Legacy upgrade solutions
• EHPM
• Experion Highway Bridge
– Expanded SCADA Solutions
• Visualization and engineering efficiencies
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Engineering Enhancements
• Control Builder Chart Enhancements
• List View Enhancements
• Control Builder “Add-ins”
– Improved Bulk Build and Bulk Edit
• Experion integration with “SmartPlant Instrumentation” (SPI) by inTools
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Control Builder Chart Enhancements
• Improvements to chart editor
• Primary focus areas for improvement
– Chart layouts, grid functionality and block alignment
– Block and pin appearance
– Parameter connectors and wire routing
– Inserting space and moving blocks around charts
– Tree and list view enhancements
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List View Enhancements
• Support for tag and component block level search
• Support for I/O channel block search
– Status of I/O (spare, assigned, unassigned)
• Launch the list view with last user defined query settings
• Support for wild card entries
• Control Builder is responsive while List view is populated
• List View columns can be filtered
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Control Builder support for “Add-ins”
• Add “application” extensibility
• Allow functionality to be added / updated outside of Experion release cycle
• Add-in will be developed by Technology or Projects groups
• Add-in will integrate into menu / toolbar and access CB functions through robust and secure APIs
• New Bulk-Build & Bulk-Edit “Add-in”
– IO Assignment for existing CMs
– Bulk build using single row or multi row
– IO Assignment for PMIO, Series C I/O Channels & Fieldbus devices
– Function Block Replacement with connections
– Cloning with new set of strategies
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Experion SPI Adapter
• Provides bidirectional data exchange between Experion and SmartPlant Instrumentation (INtools)
• I/O catalog allows designers to complete field hardware designs within SPI and then simply load I/O allocations to Experion
• Allows changes in design data to flow seamlessly into Experion driving productivity and schedule
• Site modifications for Experion loops can be efficiently published to SPI to complete as-built documentation
Engineering tools to dramatically simplify the configuration of UIO
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Streamlined Project Workflow
Loop ready for commissioning
Project Timeline
Late binding of field
data
As-Built documentationField design to I/O
terminals
Virtual FATConfigure strategies
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System Management
• Virtualization enhancements
• Installation Builder
• Patch Manager
• Documentation
• Secure Communications
• DSA Events
• Standalone OPC Redirection Manager
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Virtualization Enhancements
• Template Support for R430, R410.2 and R400.3
– Deploy Experion nodes from pre-installed virtual machine templates
• Takes installation down from hours to minutes
• Install package improvements
– VMware Tools will be automatically installed
• Unified physical and virtual backup strategy with Experion Backup and Restore (EBR)
• Virtualization is available day 1 of any future Experion releases
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Experion Software Manager- Installation Builder
Honeywell
Create network tree in Installation Builder
Create master definitions for each computer (Feed VM specific details
for virtual machines)
Install OS with valid user credentials and configure network
IP Addresses
Deploy Experion from Installation Builder
Feed vCenter details into Installation Builder
VMs
Physical Machines
• Deploy individual Experion Virtual nodes using Installation Builder, either as
– Clean nodes or
– From templates using the new virtual templating capabilities found in Orion R2
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Experion Software Manager – Patch Manager
• Patch Manager
– System wide storage, deployment and monitoring of Experion patches
– Less time to manage patches
– Reduce chance of nodes missing critical patches
– Keep patching ‘up to date’
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Secure Communications
• Configurable Secure Communications– Cleartext, Authenticated, Encrypted
• Standard – Medium – High security levels
• Experion nodes securable– Servers (ESV, ESVT), Console Stations (ESC, EST), C300s
– Secure connections – C300-Windows and Windows-Windows
• C300s – Servers
• C300s – Console Stations
• Servers – Servers
• Servers – Console Stations
Secured Unsecured
C300 #001
SERVER
CONSOLE
C300 #002
Low
High
Medium
C300 #003
INTRUDER
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Distributed System Architecture (DSA) - Events
• Events will be available system wide
– The System Event summary, SOE summary and Trends with events will show all clusters in a system
• Troubleshoot from local and remote clusters
• Consistent behavior on local and remote clusters
• Events consistent with Alarms and data across DSA
Central Control Room
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Standalone OPC Redirection Manager (RDM)
• Standalone RDM
– A standalone version of RDM, that has all the benefits of RDM redundancy, without any Experion software dependencies
Launched from the
Start Menu
Create new RDM instances from within the
config utility
RDM can be monitored from the same utility
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Additional Enhancements
• Improved Experion Documentation
– PDF based Experion Documentation including SCNs and Specifications
– Patch updates from support website
– Flexible deployment no operating system dependency
– Improved search including keywords
• Configurable System Alarm Priorities
– Tool to change the priority for Experion system alarms
– Journal non-critical alarms to reduce the impact on operations
– Use Appropriate priority for equipment criticality
• Experion Link Flexible Collection Rate
– History transfer Experion to PHD at configurable collection rate
– Reduce PHD storage requirements
– Minimize network load
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Additional Enhancements - Control & I/O
• Series C I/O Development
– RTD/TC Support
• Integrated onto IOTA
• 16 channel solution
• Universal I/O
– Digital Enhancements
• Digital Output Fan-out
– Allow Up to 4 Outputs
– Up to 2A DO Power
• Digital Input Accumulator
– Count from DC to 10KHZ
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Additional Enhancements - Universal IO - RMC
• Remote Modular Cabinet
– Standardize on a Common Cabinet
– Remote Locations
– IP66 , NEMA 4,4x
– No External Heating / Cooling required
• Extreme temperatures, -40C to 70C
– Certification Options
• Marine Certifications
• Hazloc Certifications
– Universal Cabinet
• Lock and configure
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Interoperability
DPV0, DPV1, DPV2 over…..
• ProfiNet
• PROFIBUS DP
• Asi
• PROFIBUS PA …….. …. PA Profile
• Preferred by: Europe, Middle East, Africa… high interest in Asia Pacific
• Siemens based PLCs are typical
• North America (per parent company preference
CIP over…..
• ControlNet
• DeviceNet
• CompoNet
• Ethernet I/P …….. …..C300 integration
• Preferred by: North America
• Rockwell based PLCs are typical
• Asia Pacific (per parent company)
• Europe, Middle East, Africa – low acceptance
Two parallel protocolsSame use cases, device types, applications, capacities and requirements
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Experion PKS Orion R2- Profibus PA
• In Orion R2 we will support the Profibus PA device profile as a new standard DSB block type
– This profile was created thru the cooperation of PI and device vendors and defines the behavior and data representation for PA devices connected to Profibus
– The profile is broadly supported by device vendors and PA devices
– Having this block type will…………..
• Reduced engineering time and effort to integrate PA devices
• Allow for device focused information and status reporting
• Allow for device oriented standard displays
• Enable easy and effective device commissioning
• Improve operator and maintenance activities and tasks related to PA devices
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Ring
Star &
Linear Bus
EtherNet I/P
C300
• Provides native Ethernet I/P connectivity with the C300
• Easily Interface any EIP compliant device…
• Drives, I/O, MCCs, etc.
• Configuration from Control Builder
• Eliminate re-engineering & mapping when reading/writing ControlLogix “Tags” by providing:
• Support for creation and use of communication blocks with matching structures for UDTs in Control Logix
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FDM R440
• FDM R440– Aligns with Experion R430
• Works with R430, R410, and R400
– Foundation Fieldbus EDDL/DD
• Completes support for FF (previously only DTM support)
• FDM FF features consistent with those for HART devices
– OneWireless/ISA 100.11a
• Full NATIVE support of OneWireless /ISA100
• Supports HART over OWA – uses new HART IP capability in WDM
– HART Device Support for RTUs
• FDM uses HART IP for access over long-distance networks
• “SCADA-like” low bandwidth handling
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FDM R450
• FDM R450– Compatible with Experion R430
• Also works with R430, R410, and R400
– DE Protocol Support
• Support DE Protocol devices on TPS networks
– PVST Planner (HART)
• Major customer cost mitigation for compliance and safety
• Automatically schedule and run PVST tests
• Start with support for most popular devices
• Designed so others can be added “release independent”
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State 0: Initial State – Today’s Experion-TPS System
Start today with Experion TPS Systems with UCN & Hiway
ESVT
Station
ACE-T
AM NIM HG HM
CB,EC,PIU
Safety ManagerSeries C
HPM
FTE
LCN
LM
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State 1: EHPM, ESMS & EHB Introduction (2016)
One-Time Level-1 Migration of Hiway to C300; LM to C300; HPM to EHPM; FSC to SMS
ESVT
Station
ACE-T
AM ENIM EHB HM
Series C
Safety ManagerSeries C
EHPM
FTE
LCN
Series C
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State 2: Enhanced T-Node (2018)
Apply Virtualization Technology Across Experion-T-Nodes
ETN Cabinet
Station
Virtualized Experion
AM ENIM EHB HM
Series C
Safety ManagerSeries C
EHPM
FTE
LCN
Series C
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Engineering Repeated Equipment
• Building repeated points, channels and controllers for each item.
– Costly to engineer for large numbers of repeated similar equipment
– Difficult to re-use and share best practice
Cost and complexity of engineering repeated equipment
35 Cost to Build & Maintain Custom Displays
Lack of standard navigation hard to use, costly to maintain
Custom displays increased cost
Poor designs low customer perception
High variation hard to support
No standard presentation weak product identity
Displays for repeated equipment
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Radically simplified
engineeringSuperior operator
experienceAnd it looks great
Equipment can be configured with minimal engineering effort
Displays generated automatically
Makes engineering possible by people with less training
Standard Equipment display that focus operators attention on what’s importantEfficiently manage thousands of assetsOptimized operations for Oil & Gas domainBuilt in operational applications
High end visual designState of the art user interaction such as pan & zoom displays Simple and effective dashboard style presentation
Radically simplified engineering and operational efficiency for repeated assets
Equipment Templates and Auto-generated Displays
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Repeated Equipment Engineering Workflow
Significantly simplified engineering workflow; Auto generated operator displays
TASK
Design equipment
Build displays & linkages
Customize
equipment for site
TASK
Tailor system template
Test
Customize
equipment for site
TASK
Bulk edit instances
Update displays & overviews
Edit calculations
Test displays & points
correct errors
TASK
Create instances of template
Load templates
Add new equipment
(eg a well)
4HOURS
AFTER
10MINS
20HOURS
BEFORE
2-6HOURS
Add new equipment
(eg a well)
PER NEW EQUIPMENT TYPE
PER NEW EQUIPMENT INSTANCE
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HMI Solution: Out of the box operation
HMI Generated from the Equipment Template
Auto-generated tables of equipment showing key parameters
Filter by Asset
Filtering provides task based views of equipment.
Equipment from all DSA servers in the system
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Best Practice Displays
HMI Generated from the Equipment Template
Key Parameters in Banner
Alarm aggregation
Displays, Trends & Relationships
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Operations Workflow – Well Head example
Built in “Exception Based Monitoring”
Operator navigates
to every individual
well field
Operator reviews
KPIs to make
exception list
Operator navigates
to each well in the
exception list in turn
Operator views
exceptions and takes
action60MINS/
100 wells
BEFORE
UP TO
2MINS
All wells
AFTER
LESS THAN
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Pan and Zoom Displays
• Pan & zoom using natural interaction techniques
• Thumbnail popup
• HyperZoom
Efficient Navigation of Large Displays
Thumbnail with viewport
& active alarms
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Pan & Zoom: Possible Use Cases
• Geographically dispersed equipment
• Fire and Gas Displays
– Detectors overlayed on plant layout
• ESD / Cause and Effect displays
– Logic too big for one display
• Equipment details in process displays
– e.g. Pump status, vibration Monitoring.
• Sequence displays
• Task based displays
• And...
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Experion SCADA Platform Enhancements
Experion Server
PLC/RTU Electronic Flow Meters
New SCADA Interface Plug-ins
•Enron Modbus (R430)
•Others by project demand, eg:
•ABB TotalFlow
•Bristol BSAP
EFM Repository
•Transaction records
•Audit Events
•Configuration
Applications
Historian (PHD)
Gas Measurement System
(Flow Cal)
Radio, Satellite, etc.
Radio, Satellite, etc.
Real Time Database
•Real time data
•Alarms/Events
•History
CFX / CSV
export
Linepack
Flow Calculations
Leak Detection
Compressor Wheel Map
Gas Quality
SCADA
Interface
•5,000 RTUs per server•Dynamic Scanning
Point
Processing