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Page 1: NOKIA Disassembly
Page 2: NOKIA Disassembly

RM-84/99Nokia Customer Care Disassembly/Reassembly Instructions

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Page 1–2 Company Confidential Issue 1Copyright ©2005 Nokia. All Rights Reserved.

Page 3: NOKIA Disassembly

Table of ContentsDisassembly / reassembly............................................................................................................................................................1–5

RM-84/99Disassembly/Reassembly Instructions Nokia Customer Care

Issue 1 Company Confidential Page 1–3Copyright ©2005 Nokia. All Rights Reserved.

Page 4: NOKIA Disassembly

RM-84/99Nokia Customer Care Disassembly/Reassembly Instructions

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Page 1–4 Company Confidential Issue 1Copyright ©2005 Nokia. All Rights Reserved.

Page 5: NOKIA Disassembly

Disassembly / reassembly

Before you beginRequired tools for RM-84 disassembly:

Note: Reassembly takes places in the reverse order.

Note the reassembly-specific instructions in steps 12., 13., 18., 20., 27., 31., and 33..

Steps1. Always protect the window with a plastic film.

2. Remove the C-Cover.

RM-84/99Disassembly/Reassembly Instructions Nokia Customer Care

Issue 1 Company Confidential Page 1–5Copyright ©2005 Nokia. All Rights Reserved.

Page 6: NOKIA Disassembly

3. Place SRT-6 between the A-Cover and Chassis; release the 4 plastic clips beginning from the bottom sideas shown.

4. Remove the Keymat.

5. Protect the LCD with a plastic film.

6. Protect the inner side window of the A-Cover with a film.

RM-84/99Nokia Customer Care Disassembly/Reassembly Instructions

Page 1–6 Company Confidential Issue 1Copyright ©2005 Nokia. All Rights Reserved.

Page 7: NOKIA Disassembly

7. Remove the MMC door from the A-Cover.

8. Insert SRT-6 between the Antenna Cover and Chassis, and open the Antenna Cover clips.

Note: Additional force may be required to open the clips.

9. Use the tweezers to remove the Power Key.

10. Protect the Camera Bezel with a plastic film before turning the unit.

RM-84/99Disassembly/Reassembly Instructions Nokia Customer Care

Issue 1 Company Confidential Page 1–7Copyright ©2005 Nokia. All Rights Reserved.

Page 8: NOKIA Disassembly

11. Remove the Camera Gasket.

12. Unlock and remove the VGA Camera with the SS-51 camera removal tool.

Note: When reassembling, note the correct position of the Camera when fitting it back into itscompartment.

13. Unscrew the 6 Torx size 6 plus screws in the order shown.

Note: When reassembling, use the reverse order and the torque of 25 Ncm.

RM-84/99Nokia Customer Care Disassembly/Reassembly Instructions

Page 1–8 Company Confidential Issue 1Copyright ©2005 Nokia. All Rights Reserved.

Page 9: NOKIA Disassembly

14. Lift the UI Frame from the Chassis. Be careful not to damage the flex foil of the LCD, which is still connected.

15. Open the flex connector with the SS-34 flex connector opening tool.

Note: Be careful not to damage the surrounding components when using the tool.

After you have opened the flex connector, you can remove the UI Frame.16. To open each clip of the LCD from the UI Frame, carefully move the UI Frame sideward while pulling the

LCD forward.

17. Use the dental tool to remove the Earpiece.

RM-84/99Disassembly/Reassembly Instructions Nokia Customer Care

Issue 1 Company Confidential Page 1–9Copyright ©2005 Nokia. All Rights Reserved.

Page 10: NOKIA Disassembly

18. Use the tweezers to remove the Earpiece Gasket from its compartment.

Note: When reassembling, always use a new gasket.

19. Use SRT-6 to unlatch the BB shield.

20. To remove the BB shield from the UI Frame, hold the frame in your left hand and push down the BBShield with SRT-6.

Note: When reassembling, always use a new BB Shield.

21. To unlock the UI PWB from the UI Frame, carefully pull the PWB upwards.

RM-84/99Nokia Customer Care Disassembly/Reassembly Instructions

Page 1–10 Company Confidential Issue 1Copyright ©2005 Nokia. All Rights Reserved.

Page 11: NOKIA Disassembly

22. Remove the UI PWB.

23. Remove the Engine Module and place it onto the RJ-94 jig.

24. Use the tweezers to remove the Vibra Motor.

25. Use the tweezers to pull out the Microphone.

RM-84/99Disassembly/Reassembly Instructions Nokia Customer Care

Issue 1 Company Confidential Page 1–11Copyright ©2005 Nokia. All Rights Reserved.

Page 12: NOKIA Disassembly

26. Use the DC plug to remove the DC Jack.

27. Use the tweezers to lift out the IHF speaker.

Note: When reassembling, note the guide pin.

28. Unlock the 5 plastic clips of the Antenna in the places shown.

29. Carefully separate the Antenna from the UI Frame.

RM-84/99Nokia Customer Care Disassembly/Reassembly Instructions

Page 1–12 Company Confidential Issue 1Copyright ©2005 Nokia. All Rights Reserved.

Page 13: NOKIA Disassembly

30. Use SRT-6 to lift out the Camera Rear Bezel Assy.

31. Use SRT-6 to completely remove the residues of the Camera Rear Bezel Assy adhesive.

Note: When reassembling, always use new adhesive.

32. To prevent mechanical stress to the PWB, place the Engine Module onto RJ-94, and use SS-15 to removethe Camera module.

33. Attention: The following steps are for reassembly only!

• Use the assembly side of SS-15 to fit the Camera module back into its compartment.

• When reassembling, note the correct position of the Camera module.

RM-84/99Disassembly/Reassembly Instructions Nokia Customer Care

Issue 1 Company Confidential Page 1–13Copyright ©2005 Nokia. All Rights Reserved.

Page 14: NOKIA Disassembly

RM-84/99Nokia Customer Care Disassembly/Reassembly Instructions

Page 1–14 Company Confidential Issue 1Copyright ©2005 Nokia. All Rights Reserved.